Terex Genie S-80 Service And Repair Manual
Terex Genie S-80 Service And Repair Manual

Terex Genie S-80 Service And Repair Manual

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Service and Repair Manual
S
-80
®
S
-85
®
S
-80X
®
Serial Number Range
from S8016H-13643 to
S8016H-13999
from S8516H-13643 to
S8516H-13999
from S80X16H-13643 to
S80X16H-13999
from S80H-14000
f
from S85H-14000
from S80XH-14000
except S8516H-13685
f
except S8516H-13711
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1287339GT
Rev A
March 2018

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Summary of Contents for Terex Genie S-80

  • Page 1 Service and Repair Manual Serial Number Range ® This manual includes: from S8016H-13643 to Repair procedures S8016H-13999 Fault Codes ® from S8516H-13643 to Electrical and S8516H-13999 Hydraulic Schematics -80X ® from S80X16H-13643 to S80X16H-13999 from S80H-14000 from S85H-14000 from S80XH-14000 except S8516H-13685 except S8516H-13711 For detailed maintenance...
  • Page 2: Find A Manual For This Model

    Copyright © 2015 by Terex Corporation 1287339GT Rev A, March 2018 First Edition, First Printing "Genie" and "S" are registered trademarks of Terex South Dakota, Inc. in the USA and many other countries. S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 3 March 2018 Service and Repair Manual Introduction Revision History Revision Date Section Procedure / Page / Description 3/2018 Initial Release Reference Examples: Electronic Version Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section –...
  • Page 4: Serial Number Legend

    Service and Repair Manual March 2018 Introduction Serial Number Legend To August 31, 2016 1 Model 1 Sequence number 2 Model year 2 Serial label (located under cover) 3 Facility code 3 Serial number (stamped on chassis) From September 1, 2016 1 Model 1 Serial label (located under cover) 2 Facility code...
  • Page 5: Safety Rules

    March 2018 Service and Repair Manual Safety Rules Section 1 Safety R ules Danger Failure to obey the instructions and safety rules in this manual and the appropriate Operator's Manual on your machine will result in death or serious injury. Many of the hazards identified in the operator's manual are also safety hazards when maintenance and repair procedures are performed.
  • Page 6 Service and Repair Manual March 2018 Safety Rules Personal Safety Workplace Safety Any person working on or around a machine must Any person working on or around a machine must be aware of all known safety hazards. Personal be aware of all known safety hazards. Personal safety and the continued safe operation of the safety and the continued safe operation of the machine should be your top priority.
  • Page 7: Table Of Contents

    March 2018 Table of Contents Introduction Introduction ......................ii Important Information ..................... ii Find a Manual for this Model .................. ii Serial Number Legend ..................iv Section 1 Safety Rules ......................v General Safety Rules ..................... v Section 2 Specifications ....................... 1 Machine Specifications...................
  • Page 8 March 2018 Table of Contents Platform Components ..................23 2-1 Platform ......................23 2-2 Platform Leveling Slave Cylinder ..............24 How to Remove the Platform Leveling Slave Cylinder ........24 How to Bleed the Slave Cylinder ..............24 2-3 Platform Rotator ..................... 25 How to Remove the Platform Rotator .............
  • Page 9 March 2018 Table of Contents Ground Controls ....................53 6-1 Control Relays ....................53 Hydraulic Pumps ....................54 7-1 Function Pump ....................54 7-2 Drive Pump ....................55 How to Prime the Drive Pump ................. 56 Manifolds ......................58 8-1 Function Manifold ................... 58 8-2 Valve Adjustments - Function Manifold............
  • Page 10 March 2018 Table of Contents Steer Axle Components ..................81 11-1 Yoke and Drive Hub ..................81 11-2 Drive Motors....................82 11-3 Drive Hubs ....................82 11-4 Steer Cylinders .................... 83 Non-steer Axle Components ................84 12-1 Drive Motor ....................84 12-2 Drive Hub .....................
  • Page 11 March 2018 Table of Contents Section 5 Schematics ....................... 112 Introduction ......................112 Electrical Symbol Legend ................... 113 Hydraulic Symbols Legend ................114 Relay and Fuse Panel Legend - Deutz TD2011L04i ......... 115 Relay and Fuse Panel Legend - Deutz TD2.9 L4 ..........115 Engine Relay Layout - Perkins 404D-22T ............
  • Page 12 March 2018 Table of Contents Electrical Schematics, S-80, S-85 – ANSI and CSA Models ......159 Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA) . 160 Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA) .. 164 Platform Control Box, S-80 •...
  • Page 13 March 2018 Table of Contents Electrical Schematics, S-80, S-85 – AS Models ..........223 Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS) ... 224 Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS) ... 228 Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS) ..229 Electrical Schematic, S-80 •...
  • Page 15: Specifications

    March 2018 Service and Repair Manual Specifications Section 2 Specific ati ons Fluid capacities Machine Specifications Fuel tank, 35 gallons Tires and wheels Deutz and Perkins models 132.5 liters Rough Terrain and Non Marking Fuel tank, 30 gallons Tire size 18-625 FF Continental model 113.5 liters...
  • Page 16: Performance Specifications

    Service and Repair Manual March 2018 Specifications Performance Specifications Hydraulic Oil Specifications Drive speed, maximum Hydraulic Fluid Specifications Stowed position, 40 ft / 7.9 - 8.5 sec Genie specifications require hydraulic oils which are RT tires 12.2 m / 7.9 - 8.5 sec designed to give maximum protection to hydraulic systems, have the ability to perform over a wide Stowed position,...
  • Page 17 March 2018 Service and Repair Manual Specifications Chevron Rando HD Premium Oil Do not top off with incompatible hydraulic fluids. Hydraulic fluids MV Fluid Properties may be incompatible due to the differences in base additive ISO Grade chemistry. When incompatible Viscosity index fluids are mixed, insoluble materials may form and deposit...
  • Page 18 Service and Repair Manual March 2018 Specifications Chevron 5606A Hydraulic Oil Petro-Canada Environ MV 46 Fluid Properties Fluid Properties ISO Grade ISO Grade Viscosity index Viscosity index Kinematic Viscosity Kinematic Viscosity cSt @ 200°F / 100°C cSt @ 200°F / 100°C cSt @ 104°F / 40°C 15.0 cSt @ 104°F / 40°C...
  • Page 19: Hydraulic Component Specifications

    March 2018 Service and Repair Manual Specifications Hydraulic Component Specifications UCON Hydrolube HP-5046 Fluid Properties Drive Pump Type: bi-directional variable displacement piston pump ISO Grade Displacement per revolution 0 to 2.8 cu in Viscosity index 0 to 46 cc Kinematic Viscosity Flow rate @ 2300 rpm 30.3 gpm cSt @ 149°F / 65°C...
  • Page 20: Manifold Component Specifications

    Service and Repair Manual March 2018 Specifications Manifold Component Function manifold Specifications System relief valve pressure, 3200 psi maximum 221 bar Plug torque Primary boom extend relief pressure 2400 psi (measured at port) 165 bar PTEST SAE No. 2 36 in-lbs / 4 Nm Platform Manifold and Oscillate Valve SAE No.
  • Page 21: Deutz Td2011L04I Engine Specifications

    March 2018 Service and Repair Manual Specifications Deutz TD2011L04i Engine Oil temperature switch Installation torque 8 - 18 ft-lbs Displacement 220.9 cu. in 11 - 24 Nm 3.62 liters Temperature switch point 275°F Number of cylinders 135°C Bore and Stroke 3.78 x 4.92 inches Oil Pressure switch 96 x 125 mm...
  • Page 22: Deutz Td 2.9 Engine Specifications

    Service and Repair Manual March 2018 Specifications Deutz TD 2.9 Engine Oil temperature switch Installation torque 8 - 18 ft-lbs Displacement 177 cu. in 11 - 24 Nm 2.9 liters Temperature switch point 275°F Number of cylinders 135°C Bore and Stroke 3.6 x 4.3 inches Oil Pressure switch 92 x 110 mm...
  • Page 23 March 2018 Service and Repair Manual Specifications Perkins 404D-22T Engine Fuel injection system Injection pump make Zexel Displacement 134 cu in Injection pressure 2133 psi 2.2 liters 147 bar Number of cylinders Fuel requirement Bore and stroke 3.31 x 3.94 inches For fuel requirements, refer to the engine Operator's 84 x 100 mm Manual on your machine.
  • Page 24 Service and Repair Manual March 2018 Specifications GM 3.0L Engine Fuel requirement For fuel requirements, refer to the engine Operator Displacement 183 cu. in Manual for your engine. 3.0 liters Battery – Engine starting and control system Number of cylinders Type 12V DC, Group 31 Bore and Stroke...
  • Page 25: Machine Torque Specifications

    March 2018 Service and Repair Manual Specifications Machine Torque Specifications Platform Rotator 1-8 center bolt, GR 5, lubricated 480 ft-lbs (before SN 15-12988) 651 Nm 3/8-16 bolts, GR 8 35 ft-lbs* 47 Nm* (before SN 15-12988) *(use blue thread locking compound) 1-8 center bolt, GR 5, dull gray 615 ft-lbs (from SN 15-12988)
  • Page 26: Hydraulic Hose And Fitting Torque Specifications

    Service and Repair Manual March 2018 Specifications Hydraulic Hose and Fitting Torque Specifications SAE O-ring Boss Port (tube fitting - installed into Aluminum) Your machine is equipped with Parker Seal-Lok™ (all types) ORFS or 37° JIC fittings and hose ends. Genie SAE Dash Size Torque specifications require that fittings and hose ends be...
  • Page 27: Torque Procedure

    March 2018 Service and Repair Manual Specifications Torque Procedure JIC 37° fittings Seal-Lok™ fittings Align the tube flare (hex nut) against the nose of the fitting body (body hex fitting) and tighten Replace the O-ring. The O-ring must be the hex nut to the body hex fitting to hand tight, replaced anytime the seal has been broken.
  • Page 28 Service and Repair Manual March 2018 Specifications Working clockwise on the body hex fitting, make a second mark with a permanent ink marker to indicate the proper tightening position. Refer to Illustration 2. Note: Use the JIC 37° Fitting table in this section to determine the correct number of flats, for the proper tightening position.
  • Page 29: Repair Procedures

    March 2018 Service and Repair Manual Repair Procedures Section 3 Repair Pr oc edures Machine Configuration: Unless otherwise specified, perform each repair procedure with the machine in the following configuration: · Machine parked on a firm, level surface · Key switch in the off position with the key Observe and Obey: removed ·...
  • Page 30 Service and Repair Manual March 2018 Repair Procedures About This Section Most of the procedures in this section should only be performed by trained service professional in a suitably equipped workshop. Select the appropriate repair procedure after troubleshooting the problem. Perform disassembly procedures to the point where repairs can be completed.
  • Page 31: Platform Controls

    March 2018 Service and Repair Manual Platform Controls ALC-500 Circuit Board Platform Controls Note: When the ALC-500 circuit board is replaced, The platform control box contains one printed circuit the joystick controllers will need to be calibrated. board. The ALC-500 circuit board inside the Refer to Repair Procedure, How to Calibrate a platform control box controls all proportional Joystick.
  • Page 32: Joysticks

    Service and Repair Manual March 2018 Platform Controls How to Adj ust the Joystic k Max- out Setting How to Adjust the Joystick Joysticks Max-out Setting The max-out setting of a joystick controls the maximum speed of a joystick-controlled machine How to Calibrate a Joystick function.
  • Page 33: How To Adjust The Joystick Ramp Rate Setting

    March 2018 Service and Repair Manual Platform Controls How to Adj ust the Joystic k Ramp R ate Setting How to Adjust the Joystick Ramp Start the engine from the platform controls and press down the foot switch. Rate Setting Start a timer and activate the machine function The ramp rate setting of a joystick controls the time that needs to be adjusted.
  • Page 34 Service and Repair Manual March 2018 Platform Controls Start the engine from the platform controls and 14 Return the joystick to the neutral position and press down the foot switch. wait for approximately 10 seconds to allow the settings to be saved. Start a timer and simultaneously move the joystick in either direction full stroke.
  • Page 35: How To Adjust The Joystick Threshold Setting

    March 2018 Service and Repair Manual Platform Controls How to Adj ust the Joystic k Thr eshol d Setting How to Adjust the Joystick Select a boom function joystick to set the threshold. Threshold Setting 10 Slowly move the joystick off center in either The threshold setting of a joystick is the minimum direction just until the function begins to move.
  • Page 36: How To Calibrate The Boom Angle Sensor

    Service and Repair Manual March 2018 Platform Controls How to C alibr ate the Boom Angle Sens or How to Calibrate the Boom Angle Raise the primary boom to the fully elevated position. Sensor Note: Manually reduce the boom speed as it The boom angle sensor controls the maximum reaches the fully elevated position.
  • Page 37: Platform Components

    March 2018 Service and Repair Manual Platform Components Support and secure the platform to an appropriate lifting device. Platform Remove the platform mounting fasteners and remove the platform from the machine. How to Remove the Platform Crushing hazard. The platform Remove the cable clamp from the top of the could become unstable and fall platform mounting weldment.
  • Page 38: How To Remove The Platform Leveling Slave Cylinder

    Service and Repair Manual March 2018 Platform Components Remove the pin retaining fastener from the slave cylinder rod-end pivot pin. Use a soft Platform Leveling Cylinder metal drift to drive the rod-end pivot pin out. The slave cylinder and the rotator pivot are the two Crushing hazard.
  • Page 39: Platform Rotator

    March 2018 Service and Repair Manual Platform Components Tag, disconnect and plug the hydraulic hoses from the platform rotator manifold. Cap the Platform Rotator fittings on the rotator. The platform rotator is a hydraulically activated Bodily injury hazard. Spraying helical gear assembly used to rotate the platform hydraulic oil can penetrate and 160 degrees.
  • Page 40: How To Bleed The Platform Rotator

    Service and Repair Manual March 2018 Platform Components How to Bleed the Pl atfor m R otator How to Bleed the Platform Rotator Use a soft metal drift to remove both pivot pins. Remove the platform rotator from the machine. Note: This procedure will require two people.
  • Page 41: Platform Overload System

    March 2018 Service and Repair Manual Platform Components Open the bottom bleed screw on the rotator, but do not remove it. Platform Overload System (if equipped) Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic How to Calibrate the Platform connections very slowly to allow the oil pressure to dissipate Overload System (if equipped)
  • Page 42 Service and Repair Manual March 2018 Platform Components Move the platform up and down by hand, so it Move the platform up and down by hand, so it bounces approximately 2.5 to 5 cm / 1 to 2 bounces approximately 2.5 to 5 cm / 1 to 2 inches.
  • Page 43 March 2018 Service and Repair Manual Platform Components Test all machine functions from the platform controls. Result: All platform control functions should not operate. 10 Turn the key switch to ground controls. 11 Test all machine functions from the ground controls.
  • Page 44: Jib Boom Components

    Service and Repair Manual March 2018 Jib Boom Components Tag, disconnect and plug the jib boom lift cylinder hydraulic hoses. Cap the fittings on Jib Boom the cylinder. Bodily injury hazard. Spraying How to Remove the Jib Boom hydraulic oil can penetrate and burn skin.
  • Page 45: Jib Boom Lift Cylinder

    March 2018 Service and Repair Manual Jib Boom Components Use a soft metal drift to tap the jib boom lift cylinder rod-end pivot pin half way out. Then Jib Boom Lift Cylinder lower one of the leveling arms to the ground. Tap the pin the other direction and lower the opposite leveling arm.
  • Page 46: Boom Components

    Service and Repair Manual March 2018 Boom Components S-80: Tag, disconnect and plug the hydraulic hoses from the counterbalance valve manifold Cable Track located on the platform rotator. Cap the fittings on the manifold. The boom cable track guides cables and hoses running up the boom.
  • Page 47 March 2018 Service and Repair Manual Boom Components 12 Tag, disconnect and plug the hydraulic hoses 18 Place blocks between the upper and lower from the jib boom lift cylinder. Cap the fittings cable tracks and secure the upper and lower on the cylinder.
  • Page 48: How To Repair The Cable Track

    Service and Repair Manual March 2018 Boom Components How to R epair the C abl e Tr ac k How to Repair the Cable Track Boom Component damage hazard. The boom cable track can be How to Shi m the Boom damaged if it is twisted.
  • Page 49: How To Remove The Boom

    March 2018 Service and Repair Manual Boom Components How to R emove the Boom Place a block of wood measuring 4 x 4 x 60 How to Remove the Boom inches / 10 x 10 x 152 cm under the long link arm, across the turntable covers.
  • Page 50 Service and Repair Manual March 2018 Boom Components Slowly operate the overhead crane to apply 14 Using auxiliary power, activate the boom down tension to the lifting straps. Do not attempt to function so the cylinder will retract. Retract the lift the machine with the overhead crane.
  • Page 51: Boom Lift Cylinder

    March 2018 Service and Repair Manual Boom Components 20 Support the platform leveling master cylinder. Remove the master cylinder rod-end pivot pin Boom Lift Cylinder retaining fasteners. Place a rod through the pin and twist to remove. Carefully lower the master The boom lift cylinder raises and lowers the boom.
  • Page 52 Service and Repair Manual March 2018 Boom Components Support and secure both ends of the boom lift Use a slide hammer to remove the barrel-end cylinder to a second overhead crane or similar pivot pins. lifting device. Crushing hazard. The lift cylinder Remove the pin retaining fastener from the could become unbalanced and boom lift cylinder rod-end pivot pin.
  • Page 53: Boom Extension Cylinder

    March 2018 Service and Repair Manual Boom Components Fully loosen the lock nuts on the extend cables. Do not remove the nuts. Boom Extension Cylinder The boom extension cylinder is located inside the boom assembly and incorporates cables and pulleys that are responsible for extending the number 3 boom tube.
  • Page 54 Service and Repair Manual March 2018 Boom Components Remove the fasteners from the retaining 13 Lift up the extend cable mounting plate and blocks from the extension cylinder saddle. push the extend cables towards the platform to Remove the blocks. create slack in the cables.
  • Page 55: Boom Extend/Retract Cables

    March 2018 Service and Repair Manual Boom Components 22 Lift the boom extension cylinder with the crane until it clears the cylinder saddle inside the Boom Extend and Retract Cables number 2 boom tube. How to Adj ust the Extend/R etrac t C abl es 23 Carefully support and slide the extension cylinder out of the boom.
  • Page 56 Service and Repair Manual March 2018 Boom Components 11 Locate the retract cable adjustment nut on the Locate the extend cable adjustment nuts on bottom of the number 1 boom tube at the the counterweight end of boom tube #1. Refer platform end of the boom.
  • Page 57: How To Replace The Boom Extend/Retract Cables

    March 2018 Service and Repair Manual Boom Components How to R eplac e the Boom Extend/R etr act Cables How to Replace the Boom 17 Visually inspect the cable break limit switch arm to be sure the wheel of the limit switch arm Extend/Retract Cables is centered in the notch of the pivot plate.
  • Page 58 Service and Repair Manual March 2018 Boom Components Install the boom extend cable clevis pins and 17 Repeat steps 14 through 19 for the other boom rue rings to the pivot plate near the cable break retract cable. limit switch. 18 At the platform end of the boom, install the Install the boom extend cables to the lower retract cables, clevis pins and rue rings to the...
  • Page 59: Platform Leveling Master Cylinder

    March 2018 Service and Repair Manual Boom Components Place a rod through the barrel-end pivot pin and twist to remove the pin. Platform Leveling Master Cylinder The master cylinder acts as a pump for the slave cylinder. It is part of the closed loop hydraulic circuit that keeps the platform level through the entire range of boom motion.
  • Page 60: Primary Boom Angle Sensor, S-80X

    Service and Repair Manual March 2018 Boom Components Referring to the illustration, hold the angle sensor/bracket assembly at an angle away Primary Boom Angle Sensor from the mounting plate and match up the hex shaft to the sensor. Rotate the assembly The primary boom angle sensor works in towards the mounting plate and install the conjunction with the boom extend limit switches,...
  • Page 61 March 2018 Service and Repair Manual Boom Components Turn the key switch to platform controls. Pull out the red Emergency Stop buttons at the ground and platform controls to the on position. 10 Using a volt meter set to DC volts, back probe the angle sensor harness connector.
  • Page 62: Engines

    Service and Repair Manual March 2018 Engines Flex Plate RPM Adjustment The flex plate acts as a coupler between the engine Refer to Maintenance Procedure in the appropriate and the pump. It is bolted to the engine flywheel and Service or Maintenance Manual for your machine, has a splined center to drive the pump.
  • Page 63 March 2018 Service and Repair Manual Engines Deutz TD2011L04i models: Carefully pull the pump and bell housing assembly away from the engine and secure it Tag and disconnect the wiring from the bell from moving. housing. Component damage hazard. Remove the U-bolt from the exhaust flex pipe Hoses can be damaged if they at the muffler.
  • Page 64 Service and Repair Manual March 2018 Engines Perkins 404TD-22 models: Tag and disconnect the wiring from the bell housing. Remove the fasteners supporting the muffler assembly from the bell housing. Burn hazard. Beware of hot engine components. Contact with hot engine components may result in severe burns.
  • Page 65: How To Install The Flex Plate

    March 2018 Service and Repair Manual Engines How to Ins tall the Fl ex Plate How to Install the Flex Plate Install the pump coupler onto the pump shaft with the set screw toward the pump. Leave the Install the flex plate onto the engine flywheel appropriate gap between coupler and pump with the raised spline towards the pump.
  • Page 66: How To Install The Pump And Bell Housing Assembly

    Service and Repair Manual March 2018 Engines How to i nstall the Pump and Bell H ousing Ass embl y Deutz Pump Mounting Plate How to Install the Pump and Bell Housing Assembly Install the pump and bell housing assembly. Deutz models: Torque the bell housing mounting bolts labeled "C"...
  • Page 67: Ground Controls

    March 2018 Service and Repair Manual Ground Controls Connect 12V DC to terminal 85 and a ground wire to terminal 86, then test the following Control Relays terminal combinations. Relays used for single function switching are single Test Desired result pole double throw (SPDT) relays.
  • Page 68: Hydraulic Pumps

    Service and Repair Manual March 2018 Hydraulic Pumps Tag, disconnect and plug the function pump hydraulic hoses. Cap the fittings on the pump. Function Pump Bodily injury hazard. Spraying hydraulic oil can penetrate and How to Remove the Function burn skin. Loosen hydraulic Pump connections very slowly to allow the oil pressure to dissipate...
  • Page 69: Drive Pump

    March 2018 Service and Repair Manual Hydraulic Pumps Locate the two hydraulic tank valves at the hydraulic tank. Close the valves. Drive Pump The drive pump is a bi-directional variable displacement piston pump. The pump output is controlled by the electronic displacement controller (EDC), located on the pump.
  • Page 70: How To Prime The Drive Pump

    Service and Repair Manual March 2018 Hydraulic Pumps How to Prime the Dri ve Pump How to Prime the Drive Pump Carefully pull the drive pump out until the pump coupler separates from the flex plate. Component damage hazard. Remove the drive pump from the machine. The engine must not be started with the hydraulic tank shut-off Component damage hazard.
  • Page 71 March 2018 Service and Repair Manual This page intentionally left blank. Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 72: Manifolds

    Service and Repair Manual March 2018 Manifolds Function Manifold Components The function manifold assembly is located on the tank side tray, behind the ground control box. Index Schematic Description Function Torque Item Solenoid Valve, 2 position 3 way Boom up 50-55 ft-lbs / 68-75 Nm Solenoid Valve, 2 position 3 way...
  • Page 73 March 2018 Service and Repair Manual Manifolds Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 74: Function Manifold

    Service and Repair Manual March 2018 Manifolds How to Adj ust the Boom Down R elief Val ve 8-2 Valve Adjustments - How to Adjust the Boom Down Function Manifold Relief Valve Note: Perform this procedure with the boom in the How to Adj ust the System Reli ef Val ve stowed position.
  • Page 75: How To Adjust The Boom Extend Relief Valve

    March 2018 Service and Repair Manual Manifolds How to Adj ust the Boom Extend R elief Val ve How to Adjust the Boom Extend Relief Valve Note: Perform this procedure with the boom in the stowed position. Note: Refer to Function Manifold Component list to locate the boom extend relief valve.
  • Page 76: Brake/Two-Speed Manifold Components

    Service and Repair Manual March 2018 Manifolds Brake / Two Speed Manifold Components The brake/two speed manifold is mounted inside the drive chassis. Index Schematic Description Function Torque Item Solenoid Valve, 2 position 3 way Brake release 20-25 ft-lbs / 27-34 Nm Solenoid Valve, 2 position 3 way Two-speed motor shift 20-25 ft-lbs / 27-34 Nm...
  • Page 77: Turntable Rotation Manifold Components

    March 2018 Service and Repair Manual Manifolds Turntable Rotation Manifold Components The turntable rotation manifold is mounted to the turntable rotation motor at the ground control side of the machine. Index Schematic Description Function Torque Item Counterbalance valve, 1000 psi Turntable rotate left 25-30 ft-lbs / 34-41 Nm Counterbalance valve, 1000 psi...
  • Page 78: Platform Rotate Manifold Components

    Service and Repair Manual March 2018 Manifolds Platform Rotate Manifold Components The platform rotate manifold is mounted on the platform rotator. Index Schematic Description Function Torque Item Counterbalance valve, 3300 psi Platform rotate right 37-44 ft-lbs / 50-60 Nm Counterbalance valve, 3300 psi Platform rotate left 37-44 ft-lbs / 50-60 Nm S-80 •...
  • Page 79: Platform Manifold Components, S-80

    March 2018 Service and Repair Manual Manifolds Platform Manifold Components, S-80 The jib boom / platform rotate manifold is mounted to the platform support. Index Schematic Description Function Torque Item Solenoid valve, 3 position 4 way Platform rotate CW/CCW 30-35 ft-lbs / 41-47 Nm Solenoid valve, 3 position 4 way Platform level up/down 30-35 ft-lbs / 41-47 Nm...
  • Page 80: Platform Manifold Components, S-85

    Service and Repair Manual March 2018 Manifolds Platform Manifold Components, S-85 The jib boom / platform rotate manifold is mounted to the platform support. Index Schematic Description Function Torque Item Solenoid valve, 3 position 4 way Platform rotate CW/CCW 30-35 ft-lbs / 41-47 Nm Solenoid valve, 3 position 4 way Platform level up/down 30-35 ft-lbs / 41-47 Nm...
  • Page 81 March 2018 Service and Repair Manual Manifolds Traction Manifold Components, 2WD The drive manifold is mounted inside the drive chassis at the non-steer end of the machine. Index Schematic Description Function Torque Item Relief valve, 280 psi / 19.3 bar Charge pressure circuit 30-35 ft-lbs / 41-47 Nm Flow divider/combiner valve...
  • Page 82 Service and Repair Manual March 2018 Manifolds Traction Manifold Components, 4WD The drive manifold is mounted inside the drive chassis at the non-steer end of the machine. Index Schematic Description Function Torque Item Relief valve, 280 psi / 19.3 bar Charge pressure circuit 35-40 ft-lbs / 48-54 Nm Flow divider/combiner valve...
  • Page 83 March 2018 Service and Repair Manual Manifolds Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 84 Service and Repair Manual March 2018 Manifolds 8-10 Diverter Manifold Components (welder option) The oil diverter manifold is mounted to the hydraulic generator located in the engine compartment. Index Schematic Description Function Torque Item Directional valve Diverter valve 80-90 ft-lbs / 108-122 Nm Orifice disc, 0.031 inch / 0.8 mm Delays shift to drive Solenoid Valve...
  • Page 85: Valve Adjustments - Traction Manifold

    March 2018 Service and Repair Manual Manifolds 8-11 Valve Adjustments - Traction Manifold How to Adjust the Hot Oil Relief Valve Note: The pressure differential between the charge pump relief valve (located in the drive pump) and the hot oil shuttle relief valve (located in the traction manifold) is necessary to return hot oil from the closed loop drive circuit to the hydraulic tank for cooling.
  • Page 86: Valve Coils

    Service and Repair Manual March 2018 Manifolds Val ve C oil Resistanc e Speci ficati ons 8-12 Valve Coil Resistance Valve Coils Specification Note: The following coil resistance specifications are at an ambient temperature of 68°F / 20°C. As How to Test a Coil valve coil resistance is sensitive to changes in air A properly functioning coil provides an temperature, the coil resistance will typically...
  • Page 87 March 2018 Service and Repair Manual Manifolds How to Test a Coil Diode Properly functioning coil diodes protect the electrical circuit by suppressing voltage spikes. Voltage spikes naturally occur within a function circuit following the interruption of electrical current to a coil. Faulty diodes can fail to protect the electrical system, resulting in a tripped circuit breaker or component damage.
  • Page 88: Fuel And Hydraulic Tanks

    Service and Repair Manual March 2018 Fuel and Hydraulic Tanks Tag, disconnect, drain and plug the supply and return fuel hoses. Cap the fittings on the fuel Fuel Tank tank. Remove the fuel tank retaining fasteners. How to Remove the Fuel Tank Remove the fuel tank from the machine.
  • Page 89: Hydraulic Tank

    March 2018 Service and Repair Manual Fuel and Hydraulic Tanks Close the two hydraulic tank valves located at the hydraulic tank (if equipped). Hydraulic Tank Component damage hazard. The primary functions of the hydraulic tank are to The engine must not be started cool, clean and de-aerate the hydraulic fluid during with the hydraulic tank shut-off operation.
  • Page 90 Service and Repair Manual March 2018 Fuel and Hydraulic Tanks Crushing hazard. The hydraulic 17 Clean up any oil that may have spilled. tank could become unbalanced 18 Open the hydraulic tank shutoff valves (if and fall if not properly supported equipped).
  • Page 91: Turntable Rotation Components

    March 2018 Service and Repair Manual Turntable Rotation Components 10-1 Attach a suitable lifting device to the lifting eyes on the drive hub assembly. Turntable Rotation Drive Hub Assembly How to R emove the Tur ntabl e R otation Dri ve H ub As sembl y How to Remove the Turntable Rotation Drive Hub Assembly Note: When removing a hose assembly or fitting,...
  • Page 92: How To Remove The Turntable Rotation Hydraulic Motor

    Service and Repair Manual March 2018 Turntable Rotation Components How to R emove the Tur ntabl e R otation H ydr aulic M otor specification. Refer to Specifications, Machine How to Remove the Turntable Torque Specifications. Rotation Hydraulic Motor Adjust turntable rotation gear backlash. Refer Note: When removing a hose assembly or fitting, to Repair Procedure, How to Adjust the the O-ring (if equipped) on the fitting and/or hose...
  • Page 93: How To Adjust The Turntable Rotation Gear Backlash

    March 2018 Service and Repair Manual Turntable Rotation Components How to Adj ust the Tur ntabl e R otati on Gear Bac klas h Clean up any oil that may have spilled. How to Adjust the Turntable Rotation Gear Backlash The turntable rotation drive hub is mounted on an adjustable plate that controls the gap between the rotation motor pinion gear and the turntable bearing...
  • Page 94 Service and Repair Manual March 2018 Turntable Rotation Components Push the backlash pivot plate towards the turntable as far as possible (this will push the rotation gear into the turntable bearing ring gear). Loosen the lock nut on the adjustment bolt. Turn the adjustment bolt clockwise until it contacts the backlash pivot plate.
  • Page 95: Steer Axle Components

    March 2018 Service and Repair Manual Steer Axle Components 11-1 Remove the lug nuts. Remove the tire and wheel assembly. Yoke and Drive Hub Remove the hydraulic hose clamp retaining fastener from the top of the yoke pivot pin. How to Remove the Yoke and Remove the drive motor mounting fasteners.
  • Page 96: Drive Motors

    Service and Repair Manual March 2018 Steer Axle Components 11-2 11-3 Drive Motors Drive Hub How to Remove a Drive Motor How to Remove a Drive Hub Note: When removing a hose assembly or fitting, Component damage hazard. the O-ring (if equipped) on the fitting and/or hose Repairs to the motor should only end must be replaced.
  • Page 97: Steer Cylinders

    March 2018 Service and Repair Manual Steer Axle Components 11-4 Steer Cylinders How to Remove a Steer Cylinder There are two identical steer cylinders that work in parallel. They are part of the same hydraulic circuit, but move in opposite directions. The tie rod cylinder maintains equal movement of the tires.
  • Page 98: Non-Steer Axle Components

    Service and Repair Manual March 2018 Non-steer Axle Components 12-2 12-1 Drive Hub Drive Motors How to Remove a Drive Hub How to Remove a Drive Motor This procedure is the same as the steer axle This procedure is the same as the steer axle procedure.
  • Page 99: Oscillating Axle Components

    March 2018 Service and Repair Manual Oscillating Axle Components 13-1 Remove the pin retaining fasteners from the rod-end pivot pin. Use a soft metal drift to Oscillating Axle Cylinders remove the pin. The oscillating axle cylinders extend and retract Attach a lifting strap from an overhead crane to between the drive chassis and the oscillating axle.
  • Page 100: Oscillate Directional Valve

    Service and Repair Manual March 2018 Oscillating Axle Components 13-2 Start the engine from the ground controls. Oscillate Directional Valve With the engine running, manually activate the valve and observe the pressure reading on the How to Adj ust the Oscill ate R elief Val ve pressure gauge.
  • Page 101: How To Set Up The Directional Valve Linkage

    March 2018 Service and Repair Manual Oscillating Axle Components How to Set U p the Direc tional Val ve Li nkage How to Set Up the Directional Verify that the ground and drive chassis are completely level. Valve Linkage Loosen the jamb nuts and adjust the length of Note: Perform this procedure on a firm, level the rod by turning the clevis yoke until the surface.
  • Page 102 Service and Repair Manual March 2018 This page intentionally left blank. S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 103: Fault Codes

    March 2018 Service and Repair Manual Fault Codes Section 4 Faul t Codes Before Troubleshooting: Read, understand and obey the safety rules and operating instructions in the appropriate operator's manual on your machine. Be sure that all necessary tools and test equipment are available and ready for use.
  • Page 104: Control System Fault Codes

    Service and Repair Manual March 2018 Control System Fault Codes How to R etrieve Contr ol System F ault Codes Control System Determine the error source: The red LED indicates the error source and will flash two separate codes. The first code will indicate the How to Retrieve Control System first digit of the two digit code, flashing once per second.
  • Page 105: Control System Fault Codes

    March 2018 Service and Repair Manual Control System Fault Codes Control System F ault C odes Error Source Error Type Condition Solution Name Name Primary Up / Value at 5.0 V Limited Speed and Direction frozen at Power up controller with Down Joystick zero and neutral, Alarm sounds.
  • Page 106 Service and Repair Manual March 2018 Control System Fault Codes Error Source Error Type Condition Solution Name Name Secondary Up / Fault Limited Speed and Direction frozen at Power up controller with zero and neutral, Alarm sounds. problem corrected. Down. Directional Valves Secondary Up / Value Too High...
  • Page 107 March 2018 Service and Repair Manual Control System Fault Codes Error Source Error Type Condition Solution Name Name Drive Joystick Value at 5.0 V Limited Speed and Direction frozen at Power up controller with zero and neutral, Alarm sounds. problem corrected. Value Too High Value Too Low Value at 0 V...
  • Page 108: Fault Code Display - Deutz And Perkins Models

    Service and Repair Manual March 2018 Fault Code Display - Deutz and Perkins Models How to R etrieve Ac ti ve Engine F ault Codes D eutz D 2.9 L4 and Per ki ns 404F- 22 Models How to Retrieve Active Engine With an active fault and the engine running: (preferred method) Fault Codes - Deutz D 2.9 L4 and...
  • Page 109 March 2018 Service and Repair Manual Fault Code Display - Deutz and Perkins Models Faul t Code Dis play - Flashi ng and Solid LED's - D eutz D 2.9 L4 and Per ki ns 404F- 22 Models Flashing and Solid LED's - Deutz D 2.9 L4 and Perkins 404F-22 Models 1 Left green LED: Flashing, engine fault detected.
  • Page 110: Soft Key Functions And Icons - Deutz D 2.9 L4 And Perkins 404F-22 Models

    Service and Repair Manual March 2018 Fault Code Display - Deutz and Perkins Models Soft Key F unc tions and Ic ons - Deutz D 2.9 L4 and Per ki ns 404F-22 M odels Soft Key Functions and Icons - Deutz D 2.9 L4 and Perkins 404F-22 Models Next menu •...
  • Page 111: Main Menu Structure - Deutz D 2.9 L4 Models

    March 2018 Service and Repair Manual Fault Code Display - Deutz and Perkins Models Main M enu Str ucture - Deutz D 2.9 L4 Models Main Menu Structure - Deutz D 2.9 L4 Models Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 112: Main Menu Structure - Perkins 404F-22 Models

    Service and Repair Manual March 2018 Fault Code Display - Deutz and Perkins Models Main M enu Str ucture - Per kins 404F-22 M odels Main Menu Structure - Perkins 404F-22 Models S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 113: Deutz D 2.9 L4 Engine Fault Codes

    March 2018 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN FMI Description SPN = Suspect Parameter Number 1231 Actuator error EGR-Valve; Power FMI = Failure Mode Identifier stage over temp due to high KWP = Keyword Protocol current SPN FMI Description...
  • Page 114 Service and Repair Manual March 2018 Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number SPN FMI Description FMI = Failure Mode Identifier 1180 Physical range check high for KWP = Keyword Protocol battery voltage SPN FMI Description 1181 Physical range check low for...
  • Page 115 March 2018 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number SPN FMI Description FMI = Failure Mode Identifier 1007 Sensor error EGR cooler KWP = Keyword Protocol downstream temperature; signal range check high SPN FMI Description 1008...
  • Page 116 Service and Repair Manual March 2018 Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number SPN FMI Description FMI = Failure Mode Identifier 1109 2 Engine shut off demand ignored KWP = Keyword Protocol 1136 0 1398 Physikal range check high for SPN FMI Description...
  • Page 117 March 2018 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number SPN FMI Description FMI = Failure Mode Identifier 2659 2 1527 AGS sensor temperature exhaust KWP = Keyword Protocol gas mass flow; plausibility error SPN FMI Description 2659 12...
  • Page 118 Service and Repair Manual March 2018 Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 523212 Timeout Error of KWP = Keyword Protocol CAN-Receive-Frame ComEngPrt; Engine Protection FMI KWP Description 523216 Timeout Error of 4766...
  • Page 119 March 2018 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 523612 Internal ECU monitoring KWP = Keyword Protocol detection reported error FMI KWP Description 523612 1170 Internal software error ECU 523605...
  • Page 120 Service and Repair Manual March 2018 Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 523788 Timeout Error of KWP = Keyword Protocol CAN-Transmit-Frame TrbCH; Status Wastegate FMI KWP Description 523793 Timeout Error of 523717...
  • Page 121 March 2018 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 523946 1164 Zero fuel calibration injector 1 (in KWP = Keyword Protocol firing order); minimum value FMI KWP Description exceeded 523922...
  • Page 122 Service and Repair Manual March 2018 Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 524032 1442 EGR actuator; status message KWP = Keyword Protocol EGRCust is missing FMI KWP Description 524033 1443 EGR actuator;...
  • Page 123 March 2018 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number KWP Description FMI = Failure Mode Identifier 524114 9 1659 Timeout error of KWP = Keyword Protocol CAN-Transmit-Frame A1DOC KWP Description 524115 9 1660 Timeout error of 524102 9 1674 Timeout error of...
  • Page 124: Perkins 404F-22 Engine Fault Codes

    Service and Repair Manual March 2018 Perkins 404F-22 Engine Fault Codes Description SPN = Suspect Parameter Number Engine Speed Sensor #2: Voltage FMI = Failure Mode Identifier Above Normal Description Engine Speed Sensor #2: Voltage Accelerator Pedal Position 2: Voltage Below Normal Above Normal Engine Speed Sensor#2: Abnormal...
  • Page 125 March 2018 Service and Repair Manual Perkins 404F-22 Engine Fault Codes SPN = Suspect Parameter Number Description FMI = Failure Mode Identifier 4201 Engine Speed Sensor #1: Voltage Description Below Normal 3251 Particulate Trap Differential Pressure: 4201 Engine Speed Sensor #1: Abnormal Voltage Above Normal Frequency, Pulse \Nidth, or Period 3251...
  • Page 126: Schematics

    Service and Repair Manual March 2018 Schematics Section 5 Schematics About This Section There are two groups of schematics in this section. Electrical Schematics Electrocution/burn hazard. Contact with electrically charged Observe and Obey: circuits could result in death or serious injury. Remove all rings, Troubleshooting and repair procedures shall be watches and other jewelry.
  • Page 127: Electrical Symbol Legend

    March 2018 Service and Repair Manual Electrical Symbol Legend Battery Coil, solenoid or relay Horn or alarm Flashing beacon Gauge Diode Hour meter Fuse with amperage Foot switch T-circuits connect Limit Switch Power relay Coil with suppression Fuel or RPM solenoid T-circuits connect at Circuits crossing no Quick disconnect...
  • Page 128: Hydraulic Symbols Legend

    Service and Repair Manual March 2018 Hydraulic Symbols Legend Orifice with size Check valve Shut off valve Brake Pump, bi-directional Motor, 2 speed Pump, fixed displacement Motor, bi-directional variable displacement bi-directional Pump, prime mover (engine Shuttle valve. 2 position, 3 Cylinder, double acting Differential sensing valve or motor)
  • Page 129: Relay And Fuse Panel Legend - Deutz Td2011L04I

    March 2018 Service and Repair Manual Relay and Fuse Panel Legend - Deutz TD2011L04i Deutz TD2011L04i Label Description START RELAY IGNITION / FUEL RELAY HIGH IDLE RELAY HORN RELAY CR15 GLOW PLUG RELAY CR17 HYDRAULIC OIL COOLER RELAY CR39 AUXILIARY PUMP RELAY FUSE, 30A, OIL COOLER FAN / HORN FUSE, 30A, ENGINE / AUXILIARY PUMP FUSE, 20A, ENGINE RPM SOLENOID...
  • Page 130: Engine Relay Layout - Perkins 404D-22T

    Service and Repair Manual March 2018 Engine Relay Layout - Perkins 404D-22T Perkins 404D-22T Circuit Breakers See Elec Schem for circuits See Elec Schem for circuits See Elec Schem for circuits CB10 See Elec Schem for circuits CB8A See Elec Schem for circuits CB8B See Elec Schem for circuits Fuses...
  • Page 131: Relay And Fuse Panel Legend - Perkins 804D-33

    March 2018 Service and Repair Manual Relay and Fuse Panel Legend - Perkins 804D-33 Perkins 804D-33 Label Description CB20 CIRCUIT BREAKER, 10A, ENGINE RPM SOLENOID START RELAY IGNITION / FUEL RELAY HIGH IDLE RELAY ENGINE RPM SOLENOID RELAY HORN RELAY CR15 GLOW PLUG RELAY CR17...
  • Page 132: Engine Relay Layout - Gm 3.0L

    Service and Repair Manual March 2018 Engine Relay Layout - GM 3.0L GM 3.0L Fuses CB8A See Elec Schem for circuits CB8B See Elec Schem for circuits See Elec Schem for circuits See Elec Schem for circuits See Elec Schem for circuits CB10 See Elec Schem for circuits See Elec Schem for circuits...
  • Page 133: Connector Pin Legends

    March 2018 Service and Repair Manual Connector Pin Legends C3 DT06-12SC (Green) C1 DT06-12SA (Gray) Pin # Circuit # Color Pin # Circuit # Color C1PBU C27AUX C2PBD RD/BK C28TTA RD/BK C3PBF RD/WH C29MS RD/WH C4TRL C30EDC+ C5TRR WH/BK C31EDC- WH/BK C6TRF WH/RD...
  • Page 134 Service and Repair Manual March 2018 Connector Pin Legends C6 Function Manifold C7 DTP06-4S, 12V Power to Platform Pin # Circuit # Color Pin # Circuit # Color C1PBU P22PWR C2PBD RD/BK P23PWR C3PBF RD/WH C4TRL BATGND C5TRR WH/BK PLUG C6TRF WH/RD C9 FS DT04-4P, Footswitch...
  • Page 135 March 2018 Service and Repair Manual Connector Pin Legends J1 ALC500 Input J8 S-80X Model Pin # Circuit # Color Pin # Circuit # Color C165TRS WH/RD P109LS GR/WH C164PES RD/WH C184PL C163PLS WH/BK C160JPL WH/RD C159STC BL/WH C169LED2 C144DER BL/WH P109LS GR/WH...
  • Page 136 Service and Repair Manual March 2018 Connector Pin Legends Deutz 2011L04i Perkins 804 Continental TME27 Pin # Circuit # Color Circuit # Color Circuit # Color P24PWR P24PWR P23PWR C41RPM OR/BK C41RPM OR/BK C41RPM OR/BK C21IGN C21IGN C33STR C33STR C33STR C27AUX C27AUX C27AUX...
  • Page 137: S-80X Ground Control Box Wiring Diagram

    March 2018 Service and Repair Manual S-80X Ground Control Box Wiring Diagram...
  • Page 138 Service and Repair Manual March 2018 S-80X Ground Control Box Wiring Diagram Use this wiring diagram with each S-80X Ground Control Box Schematic S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 139: Deutz Td2.9 L4 Engine Harness

    March 2018 Service and Repair Manual Deutz TD2.9 L4 Engine Harness Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 140 Service and Repair Manual March 2018 Deutz TD2.9 L4 Engine Harness...
  • Page 141: Electrical Schematic, S-80X - Deutz Td2.9 L4 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 142 Service and Repair Manual March 2018 Elec trical Schematic, S- 80X - D eutz TD 2.9 L4 Models (AN SI / C SA) Electrical Schematic, S-80X Deutz TD2.9 L4 Models (ANSI / CSA) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 143 March 2018 Service and Repair Manual Electrical Schematic, S-80X Deutz TD2.9 L4 Models (ANSI / CSA) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 144 Service and Repair Manual March 2018 Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 145: Ground Control Box, S-80X - Deutz Td2.9 L4 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 146 Service and Repair Manual March 2018 Ground C ontrol Box, S-80X - Deutz TD 2.9 L4 M odels (AN SI / CSA) Ground Control Box, S-80X Deutz TD2.9 L4 Models (ANSI / CSA) Refer to S-80X Ground Control Box Wiring Diagram for additional wiring. S-80 •...
  • Page 147: Platform Control Box, S-80X Deutz Td2.9 L4 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Platfor m C ontrol Box, S-80X - D eutz TD 2.9 L4 Models (AN SI / C SA) Platform Control Box, S-80X Deutz TD2.9 L4 Models (ANSI / CSA) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 148 Service and Repair Manual March 2018 Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 149: Electrical Schematic, S-80X - Deutz Td2011L04I Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  • Page 150 Service and Repair Manual March 2018 Elec trical Schematic, S- 80X - D eutz TD 2011L04i M odels (ANSI / C SA) Electrical Schematic, S-80X Deutz TD2011L04i Models (ANSI / CSA) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 151 March 2018 Service and Repair Manual Electrical Schematic, S-80X Deutz TD2011L04i Models (ANSI / CSA) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 152 Service and Repair Manual March 2018 Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  • Page 153: Ground Control Box, S-80X - Deutz Td2011L04I Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  • Page 154 Service and Repair Manual March 2018 Ground C ontrol Box, S-80X - Deutz TD 2011L04i Models (AN SI / C SA) Ground Control Box, S-80X Deutz TD2011L04i Models (ANSI / CSA) Refer to S-80X Ground Control Box Wiring Diagram for additional wiring. S-80 •...
  • Page 155: Platform Control Box, S-80X Deutz Td2011L04I Models (Ansi / Csa)

    March 2018 Service and Repair Manual Platfor m C ontrol Box, S-80X - D eutz TD 2011L04i Models (AN SI / C SA) Platform Control Box, S-80X Deutz TD2011L04i Models (ANSI / CSA) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 156 Service and Repair Manual March 2018 Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  • Page 157 March 2018 Service and Repair Manual Electrical Schematic, S-80X - Perkins 404TD-22 Models (ANSI / CSA)
  • Page 158 Service and Repair Manual March 2018 Elec trical Schematic, S- 80X - Per ki ns 404D- 22T Model s (AN SI / C SA) Electrical Schematic, S-80X Perkins 404TD-22 Models (ANSI / CSA) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 159 March 2018 Service and Repair Manual Electrical Schematic, S-80X Perkins 404TD-22 Models (ANSI / CSA) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 160 Service and Repair Manual March 2018 Electrical Schematic, S-80X - Perkins 404TD-22 Models (ANSI / CSA)
  • Page 161: Ground Control Box, S-80X - Perkins 404D-22T Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80X - Perkins 404TD-22 Models (ANSI / CSA)
  • Page 162 Service and Repair Manual March 2018 Ground C ontrol Box, S-80X - Per kins 404D-22T M odels ( ANSI / CSA) Ground Control Box, S-80X Perkins 404TD-22 Models (ANSI / CSA) Refer to S-80X Ground Control Box Wiring Diagram for additional wiring. S-80 •...
  • Page 163: Platform Control Box, S-80X - Perkins 404D-22T Models (Ansi / Csa)

    March 2018 Service and Repair Manual Platfor m C ontrol Box, S-80X - Per ki ns 404D-22T Models (AN SI / CSA) Platform Control Box, S-80X Perkins 404TD-22 Models (ANSI / CSA) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 164 Service and Repair Manual March 2018 Platform Control Box, S-80X - Perkins 404TD-22 Models (ANSI / CSA)
  • Page 165: Electrical Schematic, S-80X - Gm 3.0L Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80X – GM 3.0L Models (ANSI / CSA)
  • Page 166 Service and Repair Manual March 2018 Elec trical Schematic, S- 80X - GM 3.0L M odels (AN SI / CSA) Electrical Schematic, S-80X GM 3.0L Models (ANSI / CSA) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 167 March 2018 Service and Repair Manual Electrical Schematic, S-80X GM 3.0L Models (ANSI / CSA) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 168 Service and Repair Manual March 2018 Electrical Schematic, S-80X – GM 3.0L Models (ANSI / CSA)
  • Page 169: Ground Control Box, S-80X - Gm 3.0L Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80X - GM 3.0L Models (ANSI / CSA)
  • Page 170 Service and Repair Manual March 2018 Ground C ontrol Box, S-80X - GM 3.0L M odels ( ANSI / C SA) Ground Control Box, S-80X GM 3.0L Models (ANSI / CSA) Refer to S-80X Ground Control Box Wiring Diagram for additional wiring. S-80 •...
  • Page 171: Platform Control Box, S-80X Gm 3.0L Models (Ansi / Csa)

    March 2018 Service and Repair Manual Platfor m C ontrol Box, S-80X - GM 3.0L M odels ( ANSI / CSA) Platform Control Box, S-80X GM 3.0L Models (ANSI / CSA) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 172 Service and Repair Manual March 2018 Platform Control Box, S-80X - GM 3.0L Models (ANSI / CSA)
  • Page 173: Electrical Schematic, S-80 • S-85 - Deutz Td2.9 L4 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 174 Service and Repair Manual March 2018 Elec trical Schematic, S- 80 • S- 85 - Deutz TD 2.9 L4 M odels (AN SI / CSA) Electrical Schematic, S-80 • S-85 Deutz TD2.9 L4 Models (ANSI / CSA) S-80 • S-85 • S-80X Part No.
  • Page 175 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Deutz TD2.9 L4 Models (ANSI / CSA) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 176 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 177: Ground Control Box, S-80 • S-85 - Deutz Td2.9 L4 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 178 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - D eutz TD2.9 L4 M odels ( ANSI / C SA) Ground Control Box, S-80 • S-85 Deutz TD2.9 L4 Models (ANSI / CSA) S-80 • S-85 • S-80X Part No.
  • Page 179 March 2018 Service and Repair Manual Platfor m C ontrol Box, S-80 • S- 85 - Deutz TD2.9 L4 M odels ( ANSI / CSA) Platform Control Box, S-80 • S-85 Deutz TD2.9 L4 Models (ANSI / CSA) Part No. 1287339GT S-80 •...
  • Page 180: Platform Control Box, S-80 • S-85 - Deutz Td2.9 L4 Models (Ansi / Csa)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 181: Electrical Schematic, S-80 • S-85 - Deutz Td2011L04I Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (ANSI / CSA)
  • Page 182 Service and Repair Manual March 2018 Elec trical Schematic, S- 80 • S- 85 - Deutz TD 2011L04i Models (AN SI / CSA) Electrical Schematic, S-80 • S-85 Deutz TD2011L04i Models (ANSI / CSA) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 183 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Deutz TD2011L04i Models (ANSI / CSA) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 184 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (ANSI / CSA)
  • Page 185: Ground Control Box, S-80 • S-85 - Deutz Td2011L04I Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (ANSI / CSA)
  • Page 186 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - D eutz TD2011L04i M odels ( ANSI / CSA) Ground Control Box, S-80 • S-85 Deutz TD2011L04i Models (ANSI / CSA) S-80 • S-85 • S-80X Part No.
  • Page 187 March 2018 Service and Repair Manual Platfor m C ontrol Box, S-80 • S- 85 - Deutz TD2011L04i M odels (ANSI / CSA) Platform Control Box, S-80 • S-85 Deutz TD2011L04i Models (ANSI / CSA) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 188: Platform Control Box, S-80 • S-85 - Deutz Td2011L04I Models (Ansi / Csa)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (ANSI / CSA)
  • Page 189: Electrical Schematic, S-80 • S-85 - Perkins 404D-22T Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Perkins 404TD-22 Models (ANSI / CSA)
  • Page 190 Service and Repair Manual March 2018 Elec trical Schematic, S- 80 • S- 85 - Per kins 404D-22T M odels ( ANSI / CSA) Electrical Schematic, S-80 • S-85 Perkins 404TD-22 Models (ANSI / CSA) S-80 • S-85 • S-80X Part No.
  • Page 191 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Perkins 404TD-22 Models (ANSI / CSA) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 192 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Perkins 404TD-22 Models (ANSI / CSA)
  • Page 193 March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Perkins 404TD-22 Models (ANSI / CSA)
  • Page 194 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - Per kins 404D- 22T Models (AN SI / C SA) Ground Control Box, S-80 • S-85 Perkins 404TD-22 Models (ANSI / CSA) S-80 • S-85 • S-80X Part No.
  • Page 195 March 2018 Service and Repair Manual Platfor m C ontrol Box, S-80 • S- 85 - Per kins 404D-22T M odels ( ANSI / C SA) Platform Control Box, S-80 • S-85 Perkins 404TD-22 Models (ANSI / CSA) Part No. 1287339GT S-80 •...
  • Page 196 Service and Repair Manual March 2018 Platform Control Box, S-80X - Perkins 404TD-22 Models (ANSI / CSA)
  • Page 197: Electrical Schematic, S-80 • S-85 - Gm 3.0L Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - GM 3.0L Models (ANSI / CSA)
  • Page 198 Service and Repair Manual March 2018 Elec trical Schematic, S- 80 • S- 85 - GM 3.0L M odels ( ANSI / C SA) Electrical Schematic, S-80 • S-85 GM 3.0L Models (ANSI / CSA) S-80 • S-85 • S-80X Part No.
  • Page 199 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 GM 3.0L Models (ANSI / CSA) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 200 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - GM 3.0L Models (ANSI / CSA)
  • Page 201: Ground Control Box, S-80 • S-85 - Gm 3.0L Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - GM 3.0L Models (ANSI / CSA)
  • Page 202 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - GM 3.0L Models (AN SI / C SA) Ground Control Box, S-80 • S-85 GM 3.0L Models (ANSI / CSA) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 203 March 2018 Service and Repair Manual Platfor m C ontrol Box, S-80 • S- 85 - GM 3.0L Models (AN SI / C SA) Platform Control Box, S-80 • S-85 GM 3.0L Models (ANSI / CSA) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 204: Platform Control Box, S-80 • S-85 - Gm 3.0L Models (Ansi / Csa)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - GM 3.0L Models (ANSI / CSA)
  • Page 205: Electrical Schematic, S-80 • S-85 - Deutz Td2.9 L4 Models (Ce)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  • Page 206: Electrical Schematic, S-80 • S-85 - Deutz Td2011L04I Models (Ce)

    Service and Repair Manual March 2018 Elec trical Schematic, S- 80 • S- 85 - Deutz TD 2.9 L4 M odels (CE) Electrical Schematic, S-80 • S-85 Deutz TD2.9 L4 Models (CE) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 207 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Deutz TD2.9 L4 Models (CE) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 208 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  • Page 209: Ground Control Box, S-80 • S-85 - Deutz Td2011L04I Models (Ce)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  • Page 210 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - D eutz TD2.9 L4 M odels (C E) Ground Control Box, S-80 • S-85 Deutz TD2.9 L4 Models (CE) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 211 March 2018 Service and Repair Manual Platfor m C ontrol Box, S-80 • S- 85 - Deutz TD2.9 L4 M odels (C E) Platform Control Box, S-80 • S-85 Deutz TD2.9 L4 Models (CE) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 212: Platform Control Box, S-80 • S-85 - Deutz Td2011L04I Models (Ce)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  • Page 213 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  • Page 214 Service and Repair Manual March 2018 Elec trical Schematic, S- 80 • S- 85 - Deutz TD 2011L04i Models (CE) Electrical Schematic, S-80 • S-85 Deutz TD2011L04i Models (CE) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 215 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Deutz TD2011L04i Models (CE) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 216 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  • Page 217 March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  • Page 218 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - D eutz TD2011L04i M odels (C E) Ground Control Box, S-80 • S-85 Deutz TD2011L04i Models (CE) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 219 March 2018 Service and Repair Manual Platfor m C ontrol Box, S-80 • S- 85 - Deutz TD2011L04i M odels (CE) Platform Control Box, S-80 • S-85 Deutz TD2011L04i Models (CE) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 220 Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  • Page 221: Electrical Schematic, S-80 • S-85 - Perkins 404Td-22 Models (Ce)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Perkins 404TD-22 Models (CE)
  • Page 222 Service and Repair Manual March 2018 Elec trical Schematic, S- 80 • S- 85 - Per kins 404TD-22 M odels (C E) Electrical Schematic, S-80 • S-85 Perkins 404TD-22 Models (CE) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 223 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Perkins 404TD-22 Models (CE) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 224 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Perkins 404TD-22 Models (CE)
  • Page 225: Ground Control Box, S-80 • S-85 - Perkins 404Td-22 Models (Ce)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Perkins 404TD-22 Models (CE)
  • Page 226 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - Per kins 404T D-22 Models (CE) Ground Control Box, S-80 • S-85 Perkins 404TD-22 Models (CE) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 227 March 2018 Service and Repair Manual Platfor m C ontrol Box, S-80 • S- 85 - Per kins 404TD-22 M odels (C E) Platform Control Box, S-80 • S-85 Perkins 404TD-22 Models (CE) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 228: Platform Control Box, S-80 • S-85 - Perkins 404Td-22 Models (Ce)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Perkins 404TD-22 Models (CE)
  • Page 229: Electrical Schematic, S-80 • S-85 - Gm 3.0L Models (Ce)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - GM 3.0L Models (CE)
  • Page 230 Service and Repair Manual March 2018 Elec trical Schematic, S- 80 • S- 85 - GM 3.0L M odels (C E) Electrical Schematic, S-80 • S-85 GM 3.0L Models (CE) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 231 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 GM 3.0L Models (CE) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 232 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - GM 3.0L Models (CE)
  • Page 233: Ground Control Box, S-80 • S-85 - Gm 3.0L Models (Ce)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - GM 3.0L Models (CE)
  • Page 234 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - GM 3.0L Models (CE) Ground Control Box, S-80 • S-85 GM 3.0L Models (CE) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 235 March 2018 Service and Repair Manual Platfor m C ontrol Box, S-80 • S- 85 - GM 3.0L Models (CE) Platform Control Box, S-80 • S-85 GM 3.0L Models (CE) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 236: Platform Control Box, S-80 • S-85 - Gm 3.0L Models (Ce)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - GM 3.0L Models (CE)
  • Page 237: Electrical Schematic, S-80 • S-85 - Deutz Td2011L04I Models (As)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  • Page 238 Service and Repair Manual March 2018 Elec trical Schematic, S- 80 • S- 85 - Deutz TD 2011L04i Models (AS) Electrical Schematic, S-80 • S-85 Deutz TD2011L04i Models (AS) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 239 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Deutz TD2011L04i Models (AS) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 240 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  • Page 241: Ground Control Box, S-80 • S-85 - Deutz Td2011L04I Models (As)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  • Page 242 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - D eutz TD2011L04i M odels ( AS) Ground Control Box, S-80 • S-85 Deutz TD2011L04i Models (AS) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 243 March 2018 Service and Repair Manual Platfor m C ontrol Box, S-80 • S- 85 - Deutz TD2011L04i M odels (AS) Platform Control Box, S-80 • S-85 Deutz TD2011L04i Models (AS) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 244: Platform Control Box, S-80 • S-85 - Deutz Td2011L04I Models (As)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  • Page 245: Electrical Schematic, S-80 • S-85 - Perkins 404Td-22 Models (As)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Perkins 404TD-22 Models (AS)
  • Page 246 Service and Repair Manual March 2018 Elec trical Schematic, S- 80 • S- 85 - Per kins 404TD-22 M odels ( AS) Electrical Schematic, S-80 • S-85 Perkins 404TD-22 Models (AS) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 247 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Perkins 404TD-22 Models (AS) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 248 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Perkins 404TD-22 Models (AS)
  • Page 249: Ground Control Box, S-80 • S-85 - Perkins 404Td-22 Models (As)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Perkins 404TD-22 Models (AS)
  • Page 250 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - Per kins 404T D-22 Models (AS) Ground Control Box, S-80 • S-85 Perkins 404TD-22 Models (AS) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 251 March 2018 Service and Repair Manual Platfor m C ontrol Box, S-80 • S- 85 - Per kins 404TD-22 M odels ( AS) Platform Control Box, S-80 • S-85 Perkins 404TD-22 Models (AS) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 252: Platform Control Box, S-80 • S-85 - Perkins 404Td-22 Models (As)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Perkins 404TD-22 Models (AS)
  • Page 253: Electrical Schematic, S-80 • S-85 - Gm 3.0L Models (As)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - GM 3.0L Models (AS)
  • Page 254 Service and Repair Manual March 2018 Elec trical Schematic, S- 80 • S- 85 - GM 3.0L M odels ( AS) Electrical Schematic, S-80 • S-85 GM 3.0L Models (AS) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 255 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 GM 3.0L Models (AS) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 256 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - GM 3.0L Models (AS)
  • Page 257: Ground Control Box, S-80 • S-85 - Gm 3.0L Models (As)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - GM 3.0L Models (AS)
  • Page 258 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - GM 3.0L Models (AS) Ground Control Box, S-80 • S-85 GM 3.0L Models (AS) S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 259 March 2018 Service and Repair Manual Platfor m C ontrol Box, S-80 • S- 85 - GM 3.0L Models (AS) Platform Control Box, S-80 • S-85 GM 3.0L Models (AS) Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 260: Platform Control Box, S-80 • S-85 - Gm 3.0L Models (As)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - GM 3.0L Models (AS)
  • Page 261: Gm 3.0L Options Schematic

    March 2018 Service and Repair Manual GM 3.0L Options Schematic...
  • Page 262 Service and Repair Manual March 2018 GM 3.0L Options Sc hematic GM 3.0L Options Schematic S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 263: Deutz And Perkins Options Schematic

    March 2018 Service and Repair Manual Deutz and Per ki ns Options Sc hematic Deutz and Perkins Options Schematic Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 264 Service and Repair Manual March 2018 Deutz and Perkins Options Schematic...
  • Page 265: Platform Level Cutout, Cte Option

    March 2018 Service and Repair Manual Platform Level Cutout, CTE Option...
  • Page 266 Service and Repair Manual March 2018 Platfor m Level Cutout, CTE Opti on Platform Level Cutout, CTE Option S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 267: 12 Kw Hydraulic Generator Wiring Diagram

    March 2018 Service and Repair Manual 12 kW H ydraulic Gener ator Wiring Diagram 12 kW Hydraulic Generator Wiring Diagram Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 268 Service and Repair Manual March 2018 12 kW Hydraulic Generator Wiring Diagram...
  • Page 269: 12 Kw Hydraulic Generator Electrical Schematic

    March 2018 Service and Repair Manual 12 kW Hydraulic Generator Electrical Schematic...
  • Page 270 Service and Repair Manual March 2018 12 kW H ydraulic Gener ator El ectric al Schematic 12 kW Hydraulic Generator Electrical Schematic S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 271: Belt Driven Generator Option

    March 2018 Service and Repair Manual Belt Driven Gener ator Opti on Belt Driven Generator Option Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 272 Service and Repair Manual March 2018 Belt Driven Generator Option...
  • Page 273: Hydraulic Schematic, 2Wd Models

    March 2018 Service and Repair Manual Hydraulic Schematic, 2WD Models...
  • Page 274 Service and Repair Manual March 2018 Hydraulic Schematic, 2WD M odels Hydraulic Schematic, 2WD Models S-80 • S-85 • S-80X Part No. 1287339GT...
  • Page 275: Hydraulic Schematic, 4Wd Models

    March 2018 Service and Repair Manual Hydraulic Schematic, 4WD M odels Hydraulic Schematic, 4WD Models Part No. 1287339GT S-80 • S-85 • S-80X...
  • Page 276 Service and Repair Manual March 2018 Hydraulic Schematic, 4WD Models S-80 • S-85 • S-80X Part No. 1287339GT Ser vic e and R epair M anual March 2018...

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