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KIRLOSKAR DV Series O & M Manual

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Table of Contents

Index
Warranty
Service Checks
Safety Guidelines and Environmental Awareness
Safety Guidelines
Commissioning and General Instructions
Starting the Engine
Engine Operation
Maintenance Operations
Storage
Environmental Aspects and Awareness
Health Precautions
Technical Information
Engine Model and Serial Number
Engine Type
Cylinder Block
Engine Assembly
Engine Sectional View (Longitudinal)
Engine Sectional View (Cross)
Engine Illustrations
Crank Pulley Side
Flywheel Side
Gear Train Arrangment
Valves
Fuel Pump Gear
Intermediate Gear
Gear Train Assembly
Crank Shaft Gear
Lubrication System
Lube Oil System Schematic
Oil Supply through Oil Pump, Crankcase & Header
Oil Supply through Cooler & Filter
Oil Supply in Crankcase
Rocker Lever Oil Supply
Crank & Cam Oil Supply
Piston Cooling Nozzle
Recommend of Lubricating Oil
Lube Oil Cooler
Lube Oil Filter
Fuel System
Injection Pump
Fuel Filter
Fuel System Schematic
Electronic Governor - Esd5500E Series Speed Control Unit
Description
Application and Installation Information
Warning
Wiring
Adjustments
Governor Speed Setting
Governor Performance
Starting Fuel Adjustment
System Troubleshooting
Idle Speed Setting
Speed Droop Operation
Accessory Input
Accessory Supply
ESD5500E Series Wiring Diagram and Outline
System Troubleshooting
System Inoperative
Unsatisfactory Performance
Insufficient Magnetic Speed Sensor Signal
Electromagnetic Compatibility (EMC)
Instability
Fuel Actuator
Specifications
Fuel Requirements
How to Select Fuel Oil
Fuel Oil Selection Chart
Air Inlet System - Air Cleaner
Cooling System
Coolant Pressure Cap
Water Passage for DV Series Engines
Water Passage from Waterpump to Lube Oil Cooler & then to Header
Water from Header to Crankcase & the to Liner - Right Side View
Water from Header to Crankcase & the to Liner - Left Side View
Water Passage from Crankcase to Header
Water Passage from Header to Thermostat
V-Belt Tension Check and Adjust
Alternate Method of Checking Belt Tesion
Turbocharger
Electrical Equipment
Part List
Alternator
Starter Motor
Recommended Battery Capacity
Engine Control Panel
Functions
Operation
Initial Power up
Standby
Mode Selection
Manual Operation
To Start Engine Manually
To Stop the Engine Manually
To Start the Engine Automatically
Autostart Engine Control
Display Operation
When the Engine Is Running
Load Transfer and Contactor Operation
Scheduler Operation
In Manual Mode
Alarms and Warnings
Speed Icon
Low Oil Pressure Icon
High Engine Temperature Icon
Speed Sensing
Low Water Level Icon
Low Fuel Level Icon
High Canopy Temperature Icon
Mpu
Battery Charging Alternator
Battery Charging Alternator Excitation
Battery Voltage Monitoring and Charging Detection
Trouble Shooting
Communications
Alarm Dial out
Maintenance
Specification
Commissioning and Operation
Your Engine Needs Preparations before Starting
Running-In
Operation of a New Engine (Break-In)
During Operation
Shutting down
Charging Alternator
Maintenance and Care
Periodical Inspection and Maintenance
Exchanging of Lubrication Oil
Oil Level
Replacement of Oil Filter Cartridge
Centrifuge Lube Oil Filter
Cleaning Frequency
Identification and Location
Servicing Instructions
Servicing Procedure
Don’ts about Centrifuge Cleaner
Points to Care about Centrifuge Cleaner
Troubleshooting
Coolant Draining
Drain Valve
Cleaning of the Cooling Inside System Circuit
Intercooler / Charge Air Cooler
K COOL Super Plus
Advantage of K COOL Super Plus against the Conventional Coolant
First Aid
Air Intake System
Maintenance of Air Cleaner
Cleaning of Filter Element
Fuel System Checks
Fuel Contamination and Water Trap
Priming Pump Strainer Cleaning
Bleeding the Fuel System
Injection Nozzle Maintenance (by Authorized Specialist Personnel)
Turbocharger Maintenance
Inspection of Parts for Re-Use
Bearing Housing
Compressor Wheel
Shaft and Wheel
Compressor Cover
Turbine Housing and Backplate
Flinger Sleeve
V Clamps
Checking and Setting
Adjustment of Valve Clearance
Adjusting Order of the Valve Clearance
Method of Adjusting the Valve Clearance
Adjustment of Injection Timing
Method of Adjusting Injection Timing
Tightening the Cylinder Head Bolts
Tightening Toruqes
Cylinder Compression Pressure
Rountine Maintenance Chart
Engine Preservation
Recommended Preservatives
Preservation Procedure
Engine Speed During above Running
Commissioning of Preserved Engine
Diagnosis and Remedy
Engine Starting Impossible
Engine Overheated
Output Insufficient
Oil Pressure Lowered
Fuel Consumption Excessive
Oil Consumption Excessive
Engine Knocking
Battery Discharge
Engine Noisy
Engine Firing Order

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shAMS ALSHOKRY

July 31, 2025

HOW MANY TIME CHANG FILTER

shAMS ALSHOKRY

July 31, 2025

when change oil

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KIRLOSKAR DV Series O & M Manual

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