Related Manuals for ABB HP CP500
Summary of Contents for ABB HP CP500
- Page 1 Installation manual Terra HP Generation 3 CE 350 kW Static DC system © Copyright ABB. All rights reserved...
- Page 2 Copyright All rights to copyrights, registered trademarks, and trademarks reside with their respective owners. ® Copyright ABB EV Infrastructure. All rights reserved. 9AKK107992A6488-EN | 004...
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Page 3: Table Of Contents
Contents Contents About this document................8 Function of this document...................... 8 Target group..........................8 Revision history..........................8 Language.............................8 Illustrations..........................8 Units of measurement......................8 Typographical conventions..................... 8 How to use this document...................... 8 General symbols and signal words..................9 1.10 Special symbols for warnings and dangers............... 10 1.11 Related documents......................... - Page 4 Contents 3.5.4 Charge post CP500 Generation 3, outside............23 3.5.5 Charge post CP500 Generation 3, inside............24 3.5.6 Overview of the cable glands of the charge post..........25 External residual-current device...................25 Options............................26 3.7.1 Tilt sensors....................... 26 Pre-installation.................. 27 Pre-installation procedure (site planning)................27 Prepare the site........................
- Page 5 Contents 6.3.3 Install the charge post on the foundation............41 6.3.4 Install the cable gland plates................42 Electrical installation of the power cabinet........43 General procedure........................43 Connect the PE cables to the power cabinet..............44 Connect the AC input cable....................44 Connect the DC power cables....................45 Connect the AC auxiliary power cable in the primary power cabinet......46 Connect the interlock and DC guard cables...............47 7.6.1...
- Page 6 Contents 10.5 Close the door of the power cabinet...................65 10.6 Open the door of the charge post..................66 10.7 Remove the plinth covers of the charge post..............66 10.8 Remove the protection plate of the charge post..............67 10.9 Close the door of the charge post..................67 Generic procedures................
- Page 7 Contents 12.17.4 Charge post (custom)....................94 12.18 Overview of the cable conduits.................... 96 12.19 Cable specifications........................97 12.19.1 AC input cable for the power cabinet..............97 12.19.2 DC power installation cables ................97 12.19.3 PE cable........................98 12.19.4 AC auxiliary power cables..................98 12.19.5 Interlock and DC guard cables................
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Page 8: About This Document
About this document About this document Function of this document The document is only applicable for this EVSE: Terra HP Generation 3, including the variants and options listed in section 12.1. The document gives the information that is necessary to install the EVSE. Target group The document is intended for qualified installation persons. -
Page 9: General Symbols And Signal Words
About this document 3. Do the steps in the procedures fully and in the correct sequence. 4. Keep the document in a safe location that you can easily access. This document is a part of the EVSE. General symbols and signal words Signal word Description Symbol... -
Page 10: Special Symbols For Warnings And Dangers
About this document Signal word Description Symbol Electrotechnical expertise is required, according to the local rules. Alternating current supply Note: It is possible that not all symbols or signal words are present in this document. 1.10 Special symbols for warnings and dangers Symbol Risk type General risk... -
Page 11: Manufacturer And Contact Data
Manufacturer ABB EV Infrastructure George Hintzenweg 81 3068 AX, Rotterdam The Netherlands Contact data ABB EV Infrastructure in your country can give you support on the EVSE. You can find the contact data here: https://new.abb.com/ev-charging 1.13 Abbreviations Abbreviation Definition Alternating current... -
Page 12: Terminology
1.14 Terminology Term Definition Network operating center Facility of the manufacturer to do a remote check on of ABB EV Infrastructure the correct operation of the EVSE Cabinet Enclosure of the EVSE, including the components on the inside Cable slack... -
Page 13: Orientation Agreements
About this document 1.15 Orientation agreements Front side: face forward to the X-direction (positive is to the right) EVSE during normal use Y-direction (positive is rearward) Left side Z-direction (positive is upward) Right side Rear side 9AKK107992A6488-EN | 004... -
Page 14: Safety
Safety Safety Liability The manufacturer is not liable to the purchaser of the EVSE or to third parties for damages, losses, costs or expenses incurred by the purchaser or third parties if any target group mentioned in the related documents does not obey the rules below: •... -
Page 15: Personal Protective Equipment
Safety Personal protective equipment Symbol Description Protective clothing Safety gloves Safety shoes Safety glasses Safety instructions during transport Preliminary requirements Installation engineer • • Make sure that the hoisting equipment or forklift truck can lift the EVSE safely. Take into account the mass and the center of gravity of the EVSE. •... -
Page 16: Safety Instructions For Earthing
Safety • Make sure that the load capacity of the grid is in accordance with the EVSE. • Earth the EVSE correctly. Refer to section 2.7. • Make sure that the wiring inside the EVSE is protected from damage and cannot get trapped when you open or close the cabinet. -
Page 17: Identifier Labels On The Evse (En 17186 Norm)
Safety Symbol Risk type Sign that means that you must read the manual before you install the EVSE Waste from electrical and electronic equipment Note: It is possible that not all symbols are present on the EVSE. Identifier labels on the EVSE (EN 17186 norm) The EVSE has identifier lables on the connectors. -
Page 18: Discard The Evse Or Parts Of The Evse
ABB Ltd and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information. -
Page 19: Description
The properties of the electrical grid, the ambient conditions and the EV must comply with the technical data of the EVSE. Refer to chapter 12. • Only use the EVSE with accessories that are approved by the manufacturer (ABB EV Infrastructure) and that obey the local rules. •... -
Page 20: General Description Of The Evse
Description Note: The data in the illustration are only examples. Find the type plate on your EVSE to see the applicable data. • For the location of the type plate, refer to section 3.5. • For the EVSE type information, refer to section 12.1. General description of the EVSE The EVSE is an arrangement of these parts: •... -
Page 21: Overview And Functions
Description Substation Electrical grid supply Primary power cabinet Power module (x3) Secondary power cabinet EV charge cable Charge post Lines Description AC input power connections DC power connections Control lines (general) Overview and functions 3.5.1 Power cabinet, outside Plinth cover Door Air outlet Air inlet (4x) -
Page 22: Power Cabinet, Inside
Description 3.5.2 Power cabinet, inside DC output busbars X-10 terminal block Cable inlets X-8 terminal block PE busbar CAN2FIBER device AC power connector Tilt sensor (option) Main switch Part Function DC output busbar To connect the DC output power cables Cable inlet A plate with openings for cables PE busbar... -
Page 23: Dc Output Busbar In A Static Dc System
Description 3.5.3 DC output busbar in a static DC system Positive DC output busbar Negative DC output busbar 3.5.4 Charge post CP500 Generation 3, outside EV charge cable Cable retraction system RFID reader and the payment Enclosure terminal (option) Air inlet and outlet Connector holder Type plate Touchscreen... -
Page 24: Charge Post Cp500 Generation 3, Inside
Description 3.5.5 Charge post CP500 Generation 3, inside Cooling unit Q1 RCD DC power busbars X-10 terminal block Cable gland plates X-20 terminal block PE busbar CAN2FIBER device Part Function Cooling unit To decrease the temperature of the charge cables DC power busbars To connect the DC power cables Cable gland plates... -
Page 25: Overview Of The Cable Glands Of The Charge Post
Description 3.5.6 Overview of the cable glands of the charge post PE wire Ethernet cable AC auxiliary power cable DC+ in cable Optical CAN cable DC+ in cable Tilt sensor control cable (optional) DC- in cable Interlock and DC guard cable DC- in cable External residual-current device The manufacturer does not supply an external residual-current device. -
Page 26: Options
The tilt sensors require a 24 V power supply, daisy chain-connected from the power cabinets to the charge post. This power supply is not included in the scope of ABB EV Infrastructure. ABB EV Infrastructure recommends to use an uninterruptible power supply. -
Page 27: Pre-Installation
Pre-installation Pre-installation Pre-installation procedure (site planning) Preliminary requirements All required permits to comply with the local rules, are granted. Procedure 1. Do a check on the configuration of the EVSE. Refer to the order. 2. Refer to the specifications to prepare and order these items: •... -
Page 28: Make Sure That The Floor Space For The Evse And The Airflow Around The Evse Is Correct
Pre-installation 7. Make sure that the site complies with the relevant usability standards, such as ADA and DIN 18040: a. Limit the curb heights. b. Take into account the limited reach of a wheelchair user. For usability standards specifications, refer to section 12.15.3. 8. -
Page 29: Prepare A Custom Foundation For The Power Cabinet
Pre-installation Procedure 1. Contact the manufacturer to order the foundation for your EVSE. Refer to section 1.12. 2. Dig the hole for the foundation. Caution: Make sure that the top surface of the foundation is above the ground level, to prevent intrusion of water. -
Page 30: Prepare A Prefab Concrete Foundation For The Charge Post
Pre-installation 4.4.4 Prepare a prefab concrete foundation for the charge post Preliminary requirements • Prefab concrete foundation. Refer to section 12.17.3. Procedure 1. Contact the manufacturer to order the foundation for your EVSE. Refer to section 1.12. 2. Dig the hole for the foundation. Caution: •... - Page 31 Pre-installation Procedure 1. Make the custom foundation. Caution: Make sure that the top surface of the foundation is above the ground level, to prevent intrusion of water. 2. Guide the cables into the holes (C1) to (C4) of the foundations. For the relation between the cables and the holes, refer to section 12.17.4.
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Page 32: Inspection And Transport
Inspection and transport Inspection and transport Transport the EVSE to the site A transport company delivers the EVSE close to the site. The movement of the EVSE to its final location is your responsibility. • If you need to store the EVSE before installation, obey the ambient conditions for storage. -
Page 33: Transport The Evse On The Site
Inspection and transport Transport the EVSE on the site 5.5.1 General transport procedure Preliminary requirements The cabinets are unpacked. Refer to section 5.4. Note: The charge post is delivered horizontally or vertically. Caution: Do not tilt the power cabinet to the horizontal position. In the horizontal position, the power cabinet breaks. -
Page 34: Move The Cabinet With A Forklift Truck
Inspection and transport Caution: • Do not drop the charge post. There is a risk of damage. Procedure 1. Install the swivel eye bolts or bolts with lifting loops (A). 2. Connect the hoisting equipment (B). 3. Carefully tilt the charge post (C) to the vertical position. -
Page 35: Hoist The Cabinet
Inspection and transport 5.5.4 Hoist the cabinet Preliminary requirements The cabinet is unpacked. • Hoisting equipment, Refer to section 5.4. including cables (not chains), swivel eye bolts or bolts with lifting loops. Refer to section 12.3. Warning: Risk of pinching or crushing, the cabinet is heavy •... - Page 36 Inspection and transport Procedure 1. Remove the fasteners (A). 2. Discard the fasteners and the pallet. Refer to section 2.10. 9AKK107992A6488-EN | 004...
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Page 37: Installation
Installation Installation General installation procedure Preliminary requirements The AC input cable is • There is no voltage on the available. AC input cable during the complete installation The foundations for the procedure. cabinets are done. All cables are in the cable conduits and the full cable slack is applied. -
Page 38: Install The Cabinet On The Foundation
Installation 6.2.2 Install the cabinet on the foundation Preliminary requirements • Hoisting equipment or • Four fasteners M16 and forklift truck washers • Torque wrench Procedure 1. Carefully lower the cabinet on the foundation with a hoisting equipment or a forklift truck. Refer to section 5.5.1. -
Page 39: Guide The Cables To The Cabinet
Installation 6.2.4 Guide the cables to the cabinet Preliminary requirements The cable inlets are open. Procedure 1. Guide the AC input cable, the AC auxiliary power cable, the interlock and DC guard and the CAN cables (A) through the opening (B). 2. -
Page 40: Mechanical Installation Of The Charge Post
Installation Procedure 1. Install the cover plate (B) on the foundation (A). 2. Install the fasteners (C). 3. Tighten the fasteners to the correct torque. For the specification, refer to section 12.14. Mechanical installation of the charge post 6.3.1 Install the charge post - general procedure Preliminary requirements The charge post is above the foundation. -
Page 41: Remove The Cable Gland Plates
Installation 6.3.2 Remove the cable gland plates Preliminary requirements The door is open. • Screwdriver, cross The protection cover is • Set of open spanners removed. Procedure 1. Remove these parts: a. Fasteners (A) b. Cable gland plates (B) c. Nuts (C) of the cable glands 6.3.3 Install the charge post on the foundation Preliminary requirements... -
Page 42: Install The Cable Gland Plates
Installation 6.3.4 Install the cable gland plates Preliminary requirements The door is open. • Screwdriver, cross The protection cover is • Set of open spanners removed. Procedure 1. Install the nuts (A) of the cable glands over the cables. 2. Install these parts: a. -
Page 43: Electrical Installation Of The Power Cabinet
Electrical installation of the power cabinet Electrical installation of the power cabinet General procedure Note: For a detailed overview of all electrical connections, refer to section 12.20. Preliminary requirements The DC cables are • installed in one of the cable conduits. Refer to section 12.18. -
Page 44: Connect The Pe Cables To The Power Cabinet
Electrical installation of the power cabinet Connect the PE cables to the power cabinet Preliminary requirements • Torque wrench • • Cable lugs. Refer to section 12.4. • Fasteners M12. Refer to section 12.4. Procedure 1. Cut the PE cables to make sure that the length is sufficient for connection to the PE busbar (A) with a loop. -
Page 45: Connect The Dc Power Cables
Electrical installation of the power cabinet • AC input cable. Refer to section 12.19.1. • Cable lugs. Refer to section 12.4. Procedure 1. Prepare the cables: a. Cut the AC power cables to make sure that the length is sufficient for connection to the busbar bolts (A). -
Page 46: Connect The Ac Auxiliary Power Cable In The Primary Power Cabinet
Electrical installation of the power cabinet Procedure 1. Cut the DC power cables to make sure that the length is sufficient for connection at the DC busbars (A+) and (A-). 2. Install the cable lugs. Refer to section 11.1. 3. Remove the nuts and washers (B) from the bolts of the busbars (A+) and (A-). -
Page 47: Connect The Interlock And Dc Guard Cables
Electrical installation of the power cabinet Procedure 1. Strip the insulation from the ends of the wires (A) to (D). • For the procedure, refer to section 11.2. • For the specification, refer to section 12.19.4. 2. Crimp ferrules onto the end of the wires. -
Page 48: Connect The Interlock And Dc Guard Cables To The Secondary Power Cabinet
Electrical installation of the power cabinet Procedure 24 23 18 17 16 15 14 13 12 11 10 9 H I J K B C D E 1. Prepare ferrules for the wires that are mentioned below. Refer to section 11.2. 2. -
Page 49: Connect The Can Cables
Electrical installation of the power cabinet Note: The illustration shows the terminal block X8 of the secondary power cabinet and the connections treated in this section. For a detailed overview of all electrical connections, refer to section 12.20. Procedure 24 23 18 17 16 15 14 13 12 11 10 9 1. -
Page 50: Connect The Analog Can Cables Between The Primary And Secondary Power Cabinet
Electrical installation of the power cabinet Preliminary requirements • Optical CAN cable. Refer to • section 12.19.6 • Cable tie Procedure 1. Guide the optical CAN cables to the Power cabinet Charge post fibre-optics converter. 2. Remove the protection covers from the optical connectors. - Page 51 Electrical installation of the power cabinet Procedure 24 23 18 17 16 15 14 13 12 11 10 9 Power Cabinet Primary Power Cabinet Secondary 24 23 18 17 16 15 14 13 12 11 10 9 1. Prepare ferrules for the wires that are mentioned below. Refer to section 11.2. 2.
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Page 52: Connect The Control Cable For The Tilt Sensors To The Primary Power Cabinet (Option)
Electrical installation of the power cabinet 3. Connect the wires to the secondary power cabinet: a. Loosen the terminal screws on X8-16, X8-17, and X8-18 of the secondary power cabinet. b. Connect the wires: Wire from primary Connect to secondary Terminal name power cabinet power cabinet... -
Page 53: Connect The Control Cable For The Tilt Sensors To The Secondary Power Cabinet (Option)
Electrical installation of the power cabinet 4. Connect these wires: V+ wire (A) from the external customer interface, wire number 1, to the • terminal X1-1 (I) V+ wire (B) from the secondary power cabinet, wire number 1, to the terminal •... - Page 54 Electrical installation of the power cabinet 4. Connect these wires: V+ wire (A) from the primary power cabinet, wire number 1, to the terminal • X2-1 (I) V+ wire (B) from the charge post, wire number 1, to the terminal X2-2 (J) •...
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Page 55: Electrical Installation Of The Charge Post
Electrical installation of the charge post Electrical installation of the charge post General procedure Note: For a detailed overview of all electrical connections, refer to section 12.20. Preliminary requirements The DC power cables are • installed in one of the cable conduits. -
Page 56: Connect The Dc Power Input Cables
Electrical installation of the charge post Procedure 1. Prepare the wire: a. Cut the PE wire (A) to make sure that the length is sufficient for connection at the PE busbar (B) with a loop. The loop is necessary to make sure that the PE wire is not the first wire that is disconnected when a collision moves the charge post. -
Page 57: Connect The Ac Auxiliary Power Cable
Electrical installation of the charge post 5. Connect these cables: • DC+ cable (A) to the connector bolt (F1). • DC- cable (B) to the connector bolt (G1). 6. If you need to connect more DC cables, do steps 4 and 5 again for the other wires and connector bolts (F2) and (G2). -
Page 58: Connect The Interlock And Dc Guard Cable
Electrical installation of the charge post Connect the interlock and DC guard cable Note: For a detailed overview of all electrical connections, refer to section 12.20. Preliminary requirements • Torque screwdriver, cross • • Interlock and DC guard cable. Refer to section 12.19.5. -
Page 59: Connect The Optical Can Cable
Electrical installation of the charge post Note: The illustration shows the terminal block X20 of the charge post and the connections treated in this section. 1. Prepare ferrules for the wires that are mentioned below. Refer to section 11.2. 2. Connect these wires from the power cabinet: Wires from the power Connect to terminal Terminal name... -
Page 60: Connect The Ethernet Cable
Electrical installation of the charge post Procedure 1. Guide the optical CAN cables to the Power cabinet Charge post fibre-optics converter. 2. Remove the protection covers from the optical connectors. A100 3. Connect these wires: • Use the illustration as a reference. •... -
Page 61: Connect The Control Cable For The Tilt Sensors From The External Customer Interface To The Charge Post (Option)
Electrical installation of the charge post Procedure 1. Guide the cable (A) to the switch ethernet device (B). 2. Connect the RJ45 plug to the switch port X1 (C). Connect the control cable for the tilt sensors from the external customer interface to the charge post (option) Preliminary requirements •... -
Page 62: Prepare For Commissioning
Prepare for commissioning Prepare for commissioning Preliminary requirements Installation engineer Danger: Hazardous voltage • Do not commission the EVSE. Only a service engineer of the manufacturer is qualified to commission the EVSE. Procedure 1. Tell the owner that the EVSE is ready for commissioning. 2. -
Page 63: Access To Parts
Access to parts Access to parts 10.1 Open the door of the power cabinet Preliminary requirements • Door key of the power cabinet Danger: Hazardous voltage • Make sure that only qualified personnel has access to the door key. Note: There is one unique door key for each power cabinet. Procedure 1. -
Page 64: Remove The Dc Busbar Cover
Access to parts Procedure 1. Remove these parts: • Fasteners (A) • Plinth covers (B) 10.3 Remove the DC busbar cover Preliminary requirements • Screwdriver, cross Procedure 1. Remove the fasteners (A). 2. Remove the cover (B). 10.4 Remove the AC covers Preliminary requirements •... -
Page 65: Close The Door Of The Power Cabinet
Access to parts Procedure 1. Remove these parts: • Fasteners (A) • Cover (B) • Cover (C) 10.5 Close the door of the power cabinet Preliminary requirements • Door key to the power cabinet. Danger: Hazardous voltage • Make sure that only qualified personnel has access to the door key. Note: There is one unique door key for each cabinet. -
Page 66: Open The Door Of The Charge Post
Access to parts 10.6 Open the door of the charge post Preliminary requirements • Door key of the charge post Danger: Hazardous voltage • Make sure that only qualified personnel has access to the door key. Note: • There is one unique door key for each charge post. •... -
Page 67: Remove The Protection Plate Of The Charge Post
Access to parts Procedure 1. Remove these parts: • Fasteners (A) • Plinth covers (B) 10.8 Remove the protection plate of the charge post Preliminary requirements • Screwdriver, cross Procedure 1. Remove these parts: • Fasteners (A) • Protection plate (B) 10.9 Close the door of the charge post Preliminary requirements... - Page 68 Access to parts Note: There is one unique door key for each charge post. Procedure 1. Close the door (A). 2. Turn the handle (B) counterclockwise. 3. Push the handle. 4. Turn the door key (C) clockwise to lock the door. 5.
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Page 69: Generic Procedures
Generic procedures Generic procedures 11.1 Install a cable lug on a wire Preliminary requirements • Wire cutter • • Wire stripper pliers • Crimp plier • Cable lug Procedure 1. Make sure that the diameter of the cable lug is correct. The cable lug must be compatible with the wire. -
Page 70: Install Insulating Heatshrink Tubing On A Wire
Generic procedures Procedure 1. Make sure that the diameter of the ferrule is correct. The ferrule must be compatible with the wire. Obey the technical specifications set by the manufacturer. Refer to section 12.19. 2. Strip the insulation from the wire. The stripped length must be the same as the length of the cavity of the ferrule. -
Page 71: Connect A Wire That Has A Cable Lug
Generic procedures 11.4 Connect a wire that has a cable lug Preliminary requirements • Torque screwdriver, cross • Procedure 1. Loosen the bolt of the connection pin (A) on the busbar (B). 2. Install the eye of the cable lug (C) on the connection pin. -
Page 72: Technical Data
Peak output power, in Peak output power the case of a power [kW] cabinet Examples HP CP500 C: • T = HP, Model = Terra high power • U = CP500, Part = charge post 500 A DC output •... -
Page 73: Required Tools For Installation
Technical data Parameter Specification Eye bolts to hoist the charge post M10, 45 mm (1 3/8 in) Caps to replace the eye bolts after trans- To fit in the holes for the eye bolts port of the charge post Note: It is possible that more parts are required in the delivery. Refer to the order. -
Page 74: General Specifications
Technical data Location Wire Size Maximum width Maximum length [mm] [in] [mm] [in] AC input power DC power Charge post DC power 12.5 General specifications Parameter Specification Compliance and safety Ingress protection rating IP54 9AKK107992A6488-EN | 004... -
Page 75: Electrical Installation Requirements (Europe)
Technical data Parameter Specification EMC rating for the charge post The charge post complies with these standards: • EN 61000-6-3 : 2007 + A1: 2001 Emis- sion standard for residential, com- mercial and light-industrial environ- ments (Class B) • EN 61000-6-2 : 2005 Immunity for in- dustrial environments •... -
Page 76: Dc Output Specifications
Technical data Parameter Specification Residual-current device In the range of 30 mA up to 300 mA The power cabinet has an integrated 300 mA RCD (Type A) for the power sec- tion. Power consumption of the power cabi- In standby status: ≤ 80 W Power consumption of the charge post In standby status: ≤... -
Page 77: Current Peaks During The Start Of A Charge Session (Dc Output)
Technical data 12.9 Current peaks during the start of a charge session (DC output) Parameter Specification Duration of the current peaks 25 µs Maximum current peak 60 A 12.10 Mass and center of gravity 12.10.1 Mass Parameter Specification [kg] [lbs] Mass of the power cabinet 1400 3086.5... -
Page 78: Center Of Gravity, Charge Post
Technical data 12.10.3 Center of gravity, charge post Center of gravity Parameter Specification [mm] [in] 13.9 1096 43.2 12.11 Tilt sensor specifications (option) Parameter Specification Tilt to disable the power from the low > 10° voltage source 12.12 Ambient conditions Parameter Specification Operation temperature... -
Page 79: Noise Level
Technical data Parameter Specification IK10 (screen: IK08) Altitude Maximum 2000 m (6562 ft) above the sea level 12.13 Noise level Noise level Specification [dB(A)] Charge post, 500 A continuous up to ≤ 60 at 1 m (39.4 in) 35 °C Maximum noise level of the charge post 68 at 1 m (39.4 in) Power cabinet... -
Page 80: Dimensions
Technical data 12.15 Dimensions 12.15.1 Power cabinet Parameter Specification [mm] [in] Width (X-dimension) 1170 46.1 Depth (Y-dimension) 30.3 Height (Z-dimension) 2030 30.3 Required cable slack for the AC input ca- 1000 39.4 ble (measured from the top of the foun- dation) Required cable slack for the PE cable 2000... -
Page 81: Height Of User Operable Elements
Technical data Parameter Specification [mm] [in] Required cable slack for the CAN cable 1200 47.2 (measured from the top of the founda- tion) Required cable slack for the tilt sensor 1200 47.2 control cable (measured from the top of the foundation), if applicable Parameter Specification [ft]... -
Page 82: Space Requirements
Technical data Parameter Specification [mm] [in] Top of the authentication clus- 37.6 Bottom of the touch screen dis- 1026 play Advised maximum height for 1118 user operable elements if the EVSE is placed on a curb. This requires HMI customization. Top of the touch screen display 1223 48.1... -
Page 83: Charge Post
Technical data Parameter Specification for a single power cabinet [mm] [in] 1170 47.2 25.6 30.3 1050 41.3 25.6 Parameter Specifications for power cabinets side by side [mm] [in] 100 per power cabinet. 3.9 per power cabinet. Parameter Specifications for power cabinets back to back [mm] [in] 100 per power cabinet. -
Page 84: Charge Post: Exceptions For Bollards And Other Minor Fixed Obstacles
Technical data Charge post Space required for cable Total required width for the charge replacement post Total required depth for the charge Space required for the air inlet and post to open the side panel Maximum sideway reach of the Space required at the sides to open wheelchair user the door... -
Page 85: Distance Requirements Between Power Cabinet And Charge Post
Technical data Charge post Required depth to open the side Total width to open the side panels panel Required width to open the side Required depth to open the side panel panel Space required at the sides to open Total required width to open side the door panels Total required width to open the... -
Page 86: Foundation Specifications
Technical data 12.17 Foundation specifications 12.17.1 Power cabinet (prefab concrete) General specifications Parameter Specification Type Base monoblock of support for cabinet, with plasticizer and waterproofing addi- tive Concrete class C32 / 40 Exposure class CX4 and XD25 according to UNI 11104:2018 Dimensions, side view (Y12) - Page 87 Technical data Parameter Specification [mm] [in] 11.8 23.0 23.0 (Y12) 1170 46.1 7.87 7.28 28.3 D1 (8x), diameter 6.30 D1 (4x), diameter 3.54 Parameter Specification α1 93° α2 90° D1 hole 3° tapered D2 hole 3° tapered Dimensions, front view (X6) (Y4) Parameter...
- Page 88 Technical data Parameter Specification [mm] [in] 1000 39.4 1300 51.2 20.9 (X6) 30.3 15.7 24.6 10.8 30.5 20.7 (X12) 1300 51.2 27.6 0.79 R, all edges Parameter Specification α1 93° α2 90° Dimensions, top view 9AKK107992A6488-EN | 004...
- Page 89 Technical data Parameter Specification [mm] [in] 9.84 31.5 9.84 680 +/- 1 26.8 +/- 0.1 410 +/- 1 16.1 +/- 0.1 3.94 800 +/- 1 31.5 +/- 0.1 3.94 3.94 9.84 26.4 9.84 1050 +/- 1 41.3 +/- 0.1 3.94 670 +/- 1 26.4 +/- 0.1 3.94...
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Page 90: Power Cabinet (Custom)
Technical data 12.17.2 Power cabinet (custom) Note: The arrow shows the front side of the power cabinet. Parameter Specification A (4x) For M16 fasteners, depth 60 (2.4) Parameter Specification [mm] [in] 1170 46.1 1050 41.3 36.6 16.1 16.1 30.3 26.8 29.4 9AKK107992A6488-EN | 004... -
Page 91: Charge Post (Prefab Concrete)
Technical data Parameter Specification [mm] [in] Cable conduit hole Maximum diameter [mm] [in] Function for cable conduit holes Cable conduit Cable conduit for these cables hole Primary power cabinet Secondary power cabinet AC power AC power CAN, interlock and DC guard: to CAN, interlock and DC guard: to the secondary power cabinet the primary power cabinet... - Page 92 Technical data Dimensions, side views Parameter Specification [mm] [in] 6.89 25.2 8.66 157.5 6.20 19.7 7.87 162.5 6.40 282.5 11.1 16.9 Parameter Specification α1 3° 9AKK107992A6488-EN | 004...
- Page 93 Technical data Dimensions, top view D1 D2 Parameter Specification [mm] [in] 5.71 4.72 10.4 1000 39.4 4.92 5.91 5.91 1400 55.1 17.3 D1, diameter 4.92 D2, diameter 4.92 D3, diameter 2.36 Parameter Specification α1 3° Tube diameter for D1 125/119 mm (4.92/44.1 in) Tube diameter for D2 125/119 mm (4.92/44.1 in) Tube diameter for D3...
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Page 94: Charge Post (Custom)
Technical data Parameter Specification A (2x) DEMU anchor type 1988 type M16 depth 20 (8.66) B (6x) DEMU T-FIXX A4 anchor type M12 depth 115 (4.53) 12.17.4 Charge post (custom) Note: The arrow shows the front side of the charge post. Parameter Specification A (6x) - Page 95 Technical data Parameter Specification [mm] [in] 14.6 Cable conduit hole Maximum diameter [mm] [in] Function for cable conduit holes Cable conduit Cable conduit for these cables hole AC auxiliary and PE CAN, interlock and DC guard DC power DC power 9AKK107992A6488-EN | 004...
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Page 96: Overview Of The Cable Conduits
Technical data 12.18 Overview of the cable conduits Foundation of the primary power Foundation of the charge post cabinet Foundation of the secondary power cabinet Note: The arrows show the front side of the charge post and the power cabinets Cable conduit Cables DC power... -
Page 97: Cable Specifications
Technical data Cable conduit Maximum diameter [mm] [in] Small holes in the foundation of the 2.36 charge post Large holes in the foundation of the 4.92 charge post 12.19 Cable specifications 12.19.1 AC input cable for the power cabinet Parameter Specification Cores 3 wires + PE, according to IEC 60446... -
Page 98: Pe Cable
Technical data Parameter Specification Nominal voltage Uo (Phase to ground 600/1000 Vac - 900/1500 Vdc nominal voltage) /U (Phase to phase nominal voltage) Minimum test voltage 6 kV Ambient temperature range -40°C to 80°C (-40 °F to 176 °F) Maximum cable temperature (on the sur- +90°C (+194 °F) face) 12.19.3... -
Page 99: Interlock And Dc Guard Cables
Technical data 12.19.5 Interlock and DC guard cables Parameter Specification Number of cores 2 x 2 twisted pair (4 core) Diameter (inside) 1.3 to 2.1 mm² (16 to 14 AWG) Diameter (outside) 10 to 17 mm (0.39 to 0.67 in) Shielding Tinned copper braid Possible configuration: shielded 4 core... -
Page 100: Cable For The Tilt Sensor Control
Technical data 12.19.7 Cable for the tilt sensor control Note: The tilt sensor control cables must be suitable for a 600 V environment. Parameter Specification Number of cores 2 x 2 twisted pair (4 core) Diameter (inside) 0.75 to 2.5 mm² (1.5 to 4.9 kcmil) Diameter (outside) 5 to 10 mm (0.20 to 0.39 in) Conductor... -
Page 101: Electrical Connection Diagram
Technical data 12.20 Electrical connection diagram Proprietary & Confidential. All rights strictly reserved. Reproduction or issue to third parties in any form is not permitted without written authority from ABB. 9AKK107992A6488-EN | 004... - Page 102 Internal USE Internal USE Internal USE Internal USE Internal USE Internal USE Internal USE Proprietary & Confidential. All rights strictly reserved. Reproduction or issue to third parties in any form is not permitted without written authority from ABB. 9AKK107992A6488-EN | 004...
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