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ABB HSCXT3A-6B Instruction Manual
ABB HSCXT3A-6B Instruction Manual

ABB HSCXT3A-6B Instruction Manual

Double reduction hydroil screw conveyor drive for char-lynn h, s, t and 2000 series 6b spline motors

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Instruction Manual For
HSCXT3A 6B thru HSCXT7 6B Double Reduction Hydroil Screw Conveyor Drive
for Char-Lynn H, S, T and 2000 Series 6B Spline Motors
These instructions must be read thoroughly before installation or operation. This instruction manual was accurate at the time of
printing. Please see baldor.com for updated instruction manuals.
Note! The manufacturer of these products, Baldor Electric Company, became ABB Motors and Mechanical Inc. on
March 1, 2018. Nameplates, Declaration of Conformity and other collateral material may contain the company name of
Baldor Electric Company and the brand names of Baldor-Dodge and Baldor-Reliance until such time as all materials have
been updated to reflect our new corporate identity.
WARNING: To ensure the drive is not unexpectedly
started, turn off and lock-out or tag power source before
proceeding. Failure to observe these precautions could
result in bodily injury.
WARNING: All products over 25 kg (55 lbs) are noted on the
shipping package. Proper lifting practices are required for
these products.
WARNING: Because of the possible danger to person(s) or
property from accidents which may result from the improper
use of products, it is important that correct procedures be
followed. Products must be used in accordance with the
engineering information specified in the catalog. Proper
installation, maintenance and operation procedures must
be observed. The instructions in the instruction manuals
must be followed. Inspections should be made as necessary
to assure safe operation under prevailing conditions. Proper
guards and other suitable safety devices or procedures as
may be desirable or as may be specified in safety codes
should be provided, and are neither provided by ABB nor
are the responsibility of ABB. This unit and its associated
equipment must be installed, adjusted and maintained by
qualified personnel who are familiar with the construction
and operation of all equipment in the system and the
potential hazards involved. When risk to persons or property
may be involved, a holding device must be an integral part
of the driven equipment beyond the speed reducer output
shaft.
Dodge
SCREW CONVEYOR DRIVE
SPEED REDUCER
ADAPTER
LIP SEAL OR
FELT SEALS
SEAL
RETAINING
RING
DRIVE
SHAFT
ADAPTER BOLT
AND LOCK WASHER
Figure 1 - Assembly
®
6B Hydroil Screw Conveyor Drive
SHAFT
RETAINER
DRIVE SHAFT
KEY
Note: A Screw Conveyor Drive consists of two sub-assemblies
and a drive shaft all listed below.
1.
Reducer – Includes speed reducer, shaft retainer, retainer
bolt and lockwasher.
2.
Adapter Assembly – Includes adapter bolts, lockwashers,
a lip type seal, 2 braided type seals, a seal retaining ring and
drive shaft key.
3.
Drive Shaft – Includes shaft and key in adapter assembly.
Make certain none of the parts have been damaged in shipment.
Any shipping damage should be promptly reported to the
carrier. Read all instructions in this manual before attempting to
assemble or install the Screw Conveyor Drive. It is important that
assembly be performed in the following sequence and that each
step be completed before continuing to the next.
1
RETAINER BOLT
AND LOCK WASHER

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Summary of Contents for ABB HSCXT3A-6B

  • Page 1 Please see baldor.com for updated instruction manuals. Note! The manufacturer of these products, Baldor Electric Company, became ABB Motors and Mechanical Inc. on March 1, 2018. Nameplates, Declaration of Conformity and other collateral material may contain the company name of Baldor Electric Company and the brand names of Baldor-Dodge and Baldor-Reliance until such time as all materials have been updated to reflect our new corporate identity.
  • Page 2: Installation

    ASSEMBLY Carefully place reducer on its side. Rotate shaft to align keyseats in shaft and output hub and install key. Install shaft retainer, lockwasher, and bolt. Place reducer on blocks so that it lays flat with the input Tighten bolts per Table 4. shaft down Lay reducer on blocks with input shaft down and tighten Position adapter on reducer output hub so that small end...
  • Page 3: Vertical Mount

    LUBRICATION HORIZONAL APPLICATIONS Under average industrial operating conditions, the lubricant should be changed every 2500 hours of operation or every six months, whichever occurs first. Drain reducer and flush with kerosene, clean magnetic drain plug, and refill to proper level with new lubricant.
  • Page 4 Table 1 - Oil Volumes Volume of Oil to Fill Reducer to Oil Level Plug ① Position A ① Position B ① Position C ① Position D ① Position E ① Position F Reducer Fluid Fluid Fluid Fluid Fluid Fluid Size ②...
  • Page 5 Table 4 - Quantity of VCI #105 Oil reducer failure due to lack of lubrication, improper Case Size Quarts or Liters lubrication quantity, or contamination can be avoided. The HSCXT3A-6B following precautions will protect gear reducers during periods HSCXT4A-6B of extended storage: HSCXT5A-6B...
  • Page 6 OIL VISCOSITY EQUIVALENCY CHART KINEMATIC SAYBOLT VISCOSITIES VISCOSITIES cSt/ cSt/ AGMA GRADES SUS/ SUS/ 40°C 100°C GRADES GEAR OILS 100°F 210°F 2000 10,000 8000 1500 6000 1000 5000 1000 4000 3000 2000 1500 1000 VISCOSITIES CAN BE RELATED HORIZONTALLY ONLY. VISCOSITIES BASED ON 96 VI SINGLE GRADE OILS.
  • Page 7: Replacement Of Parts

    REPLACEMENT OF PARTS REASSEMBLY Output Hub Assembly: Heat gear to 325ºF to 350ºF to Dodge is prepared to repair Screw Conveyor Drive speed shrink onto hub. Heat bearings to 270ºF to 290ºF to shrink reducers for customers who do not have the proper facilities or onto hub.
  • Page 8 Table 5 – Recommended Torque Values Recommended Torque (ft.-lbs.) Recommended Torque (ft.-lbs.) Torque-Arm Torque-Arm Reducer Reducer Adapter Housing OP Hub Seal Adapter Housing OP Hub Seal Drive Size Drive Size Bolts Bolts Carrier Bolts Bolts Bolts Carrier Bolts HSCXT3A 70–75 45–50 15–17 HSCXT3A...
  • Page 9 PARTS FOR HSCXT325A 6B - HSCXT415A 6B - HSCXT 425A 6B - HSCXT525B 6B HYDROIL SCREW CONVEYOR DRIVE 88. 90 80, 81 16, 19, 20, 22, 24 32,33 80, 81 84, 85 54, 55 32, 33 26, 27 56, 57 29, 30 38, 39 44, 45...
  • Page 10 ⑩ Key was changed from crescent shaped key to standard key in April 2006 6B Hydroil 15:1 Ratio – 244586 – For HSCXT3A-6B countershaft built before 4/06 use 243215, after 4/06 use D8242 Input Pinion 25:1 Ratio 243498 244587 245641...
  • Page 11 PARTS FOR HSCXT625 - 6B & HSCXT725 - 6B 80, 81 32, 33 16, 19, 20, 22, 24 88. 90 32,33 80, 81 84, 85 32, 33 54, 55 26, 27 56, 57 29, 30 38, 39 44, 45 46, 47...
  • Page 12 PARTS FOR HSCXT625 - 6B & HSCXT725 - 6B PARTS FOR HSCXT625 - 6B & HSCXT725 - 6B Number Number Ref. Name of Part HSCXT6–6B HSCXT7 – 6B Ref. Name of Part HSCXT6–6B HSCXT7 – 6B Required Required Housing Assembly 356297 356280 55②...
  • Page 14 ABB Motors and Mechanical Inc. 5711 R. S. Boreham Jr. Street Fort Smith, AR 72901 Ph: 1.479.646.4711 Mechanical Power Transmission Support Ph: 1.864.297.4800 new.abb.com/mechanical-power-transmission baldor.com *1676-0418* © ABB Motors and Mechanical Inc. All Rights Reserved. Printed in USA. MN676 (Replaces 499936) 04/2018...

This manual is also suitable for:

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