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ABB HP CP500 manual available for free PDF download: Installation Manual
ABB HP CP500 Installation Manual (104 pages)
Brand:
ABB
| Category:
DC Drives
| Size: 4 MB
Table of Contents
Table of Contents
3
1 About this Document
8
Function of this Document
8
Target Group
8
Revision History
8
Language
8
Illustrations
8
Units of Measurement
8
Typographical Conventions
8
How to Use this Document
8
General Symbols and Signal Words
9
Special Symbols for Warnings and Dangers
10
Related Documents
10
Manufacturer and Contact Data
11
Abbreviations
11
Terminology
12
Orientation Agreements
13
2 Safety
14
Liability
14
General Safety Instructions
14
Required Qualifications for the Installation Person
14
Personal Protective Equipment
15
Safety Instructions During Transport
15
Safety Instructions During Installation
15
Safety Instructions for Earthing
16
Signs on the EVSE
16
Identifier Labels on the EVSE (en 17186 Norm)
17
Discard the EVSE or Parts of the EVSE
18
Cyber Security
18
3 Description
19
Intended Use
19
Type Plate
19
General Description of the EVSE
20
Working Principle
20
Overview and Functions
21
Power Cabinet, Outside
21
Power Cabinet, Inside
22
DC Output Busbar in a Static DC System
23
Charge Post CP500 Generation 3, Outside
23
Charge Post CP500 Generation 3, Inside
24
Overview of the Cable Glands of the Charge Post
25
External Residual-Current Device
25
Options
26
Tilt Sensors
26
4 Pre-Installation
27
Pre-Installation Procedure (Site Planning)
27
Prepare the Site
27
Make Sure that the Floor Space for the EVSE and the Airflow Around the EVSE Is Correct
28
Prepare the Foundation
28
Prepare the Foundation - General Procedure
28
Prepare a Prefab Concrete Foundation for the Power Cabinet
28
Prepare a Custom Foundation for the Power Cabinet
29
Prepare a Prefab Concrete Foundation for the Charge Post
30
Prepare a Custom Foundation for the Charge Post
30
5 Inspection and Transport
32
Transport the EVSE to the Site
32
Inspect the EVSE on Delivery
32
Do a Check on the Transport Sensors
32
Unpack the EVSE
32
Transport the EVSE on the Site
33
General Transport Procedure
33
Tilt the Charge Post to the Vertical Position
33
Move the Cabinet with a Forklift Truck
34
Hoist the Cabinet
35
Remove the Cabinet from the Pallet
35
6 Installation
37
General Installation Procedure
37
Mechanical Installation of the Power Cabinet
37
Install the Power Cabinet - General Procedure
37
Install the Cabinet on the Foundation
38
Open the Cable Inlets
38
Guide the Cables to the Cabinet
39
Close the Cable Inlets
39
Install the Front Cover Plate (Concrete Foundation)
39
Mechanical Installation of the Charge Post
40
Install the Charge Post - General Procedure
40
Remove the Cable Gland Plates
41
Install the Charge Post on the Foundation
41
Install the Cable Gland Plates
42
7 Electrical Installation of the Power Cabinet
43
General Procedure
43
Connect the PE Cables to the Power Cabinet
44
Connect the AC Input Cable
44
Connect the DC Power Cables
45
Connect the AC Auxiliary Power Cable in the Primary Power Cabinet
46
Connect the Interlock and DC Guard Cables
47
Connect the Interlock and DC Guard Cables to the Primary Power Cabinet
47
Connect the Interlock and DC Guard Cables to the Secondary Power Cabinet
48
Connect the CAN Cables
49
Connect the Optical CAN Cables between the Charge Post and the Primary Power Cabinet
49
Connect the Analog CAN Cables between the Primary and Secondary Power Cabinet
50
Connect the Control Cable for the Tilt Sensors to the Primary Power Cabinet (Option)
52
Connect the Control Cable for the Tilt Sensors to the Secondary Power Cabinet (Option)
53
8 Electrical Installation of the Charge Post
55
General Procedure
55
Connect the PE Wire
55
Connect the DC Power Input Cables
56
Connect the AC Auxiliary Power Cable
57
Connect the Interlock and DC Guard Cable
58
Connect the Optical CAN Cable
59
Connect the Ethernet Cable
60
Connect the Control Cable for the Tilt Sensors from the External Customer Interface to the Charge Post (Option)
61
9 Prepare for Commissioning
62
10 Access to Parts
63
Open the Door of the Power Cabinet
63
Remove the Plinth Covers of the Power Cabinet
63
Remove the DC Busbar Cover
64
Remove the AC Covers
64
Close the Door of the Power Cabinet
65
Open the Door of the Charge Post
66
Remove the Plinth Covers of the Charge Post
66
Remove the Protection Plate of the Charge Post
67
Close the Door of the Charge Post
67
11 Generic Procedures
69
Install a Cable Lug on a Wire
69
Install a Ferrule on a Wire
69
Install Insulating Heatshrink Tubing on a Wire
70
Connect a Wire that Has a Cable Lug
71
Connect a Wire that Has a Ferrule
71
12 Technical Data
72
EVSE Type
72
Parts Included in the Delivery
72
Required Tools for Installation
73
Required Parts for Installation
73
General Specifications
74
Electrical Installation Requirements (Europe)
75
DC Output Specifications
76
Logic Interfaces Specifications
76
Current Peaks During the Start of a Charge Session (DC Output)
77
Mass and Center of Gravity
77
Mass
77
Center of Gravity, Power Cabinet
77
Center of Gravity, Charge Post
78
Tilt Sensor Specifications (Option)
78
Ambient Conditions
78
Noise Level
79
Torque Specifications
79
Dimensions
80
Power Cabinet
80
Charge Post
80
Height of User Operable Elements
81
Space Requirements
82
Power Cabinet
82
Charge Post
83
Charge Post: Exceptions for Bollards and Other Minor Fixed Obstacles
84
Distance Requirements between Power Cabinet and Charge Post
85
Foundation Specifications
86
Power Cabinet (Prefab Concrete)
86
Power Cabinet (Custom)
90
Charge Post (Prefab Concrete)
91
Charge Post (Custom)
94
Overview of the Cable Conduits
96
Cable Specifications
97
AC Input Cable for the Power Cabinet
97
DC Power Installation Cables
97
PE Cable
98
AC Auxiliary Power Cables
98
Interlock and DC Guard Cables
99
CAN Cables
99
Cable for the Tilt Sensor Control
100
Ethernet Cable
100
Electrical Connection Diagram
101
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