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Related Manuals for Panasonic KXF-013C
Summary of Contents for Panasonic KXF-013C
- Page 1 Bare Board Stocker ST DS10F Operating Instructions K X F - 0 1 3 C Model No. Thank you for purchasing DS10F, the bare board stocker ST. Before placing the machine in service, be sure to read the instruction manual for proper usage.
- Page 3 WARNING DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE. The machine may be operated improperly and injure you. Either carry out training by yourself, or consult the manufacturer. M11E 013C-E-OMA00-C01-00 Page 3...
- Page 4 DESCRIPTION OF MANUAL CONTENTS DESCRIPTION OF MANUAL CONTENTS This specifications consist of the following some contents. Please use it according to your work. Operating Instructions Part 1. Operating manual This is the manual for the machine operators, and describes about operating procedure, cautions and information which is necessary for operation.
- Page 5 Part 1 Operating Manual Part 1 Operating Manual SAFETY PRECAUTIONS FUNCTIONS GENERAL DESCRIPTION SPECIFICATIONS MAJOR COMPONENTS BASIC OPERATION OPERATION DAILY OPERATION CHANGING MACHINE SET UP Refer to the following pages for detailed contents. 013C-E-OMAC-0001 Doc No. Page 1 013C-E-OMA00-C02-01...
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Page 6: Table Of Contents
CONTENTS SAFETY PRECAUTIONS SAFETY PRECAUTIONS ........ GENERAL DESCRIPTION FUNCTIONS Operation Process Flow Chart ............... 1-1 SPECIFICATIONS Specifications of Machine ............... 2-1 2-1-1 Outline Specifications ................2-1 2-1-2 Outer Dimension ..................2-2 2-1-3 Specifications of Board ................2-3 MAJOR COMPONENTS Visual Diagram ..................3-1 About Main Units .................. - Page 7 CONTENTS BASIC OPERATION Operation Switch Panel ................4-1 4-1-1 Diagram of Operation panel ..............4-1 4-1-2 Contents of Operation Switch ..............4-2 4-1-3 How to Set Production Counter(In the case of LC48) ......4-3 4-1-4 How to Set Production Counter (In the case of LC4H) ......4-4 OPERATION DAILY OPERATION Start Automatic Operation ..............5-1...
- Page 8 CONTENTS = MEMO = Page 4 013C-E-OMA00-B03-01...
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Page 9: Safety Precautions
SAFETY PRECAUTIONS Be sure to observe The precautions that must be observed in order to prevent injury to the user or another person, or damage to property, are as follows. The degree of danger or injury resulting from incorrect use due to failure to read an indication is classified and described as follows. - Page 10 SAFETY PRECAUTIONS Be sure to observe WARNING Follow the warning indication. This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property. The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position.
- Page 11 WARNING If you sense any danger or abnormality, press an emergency stop button to stop the machine. If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an accident will occur. There is one emergency stop button. Pressing it stops operation. Remove the cause of the danger or abnormality, then re-start the machine.
- Page 12 SAFETY PRECAUTIONS Be sure to observe WARNING Observe the following items before placing your hand or other part of your body in an active part of the machine in order to feed production material, change machine set-up, or adjust machine settings. You may be injured if the machine is actuated.
- Page 13 DANGER DO NOT TOUCH ACTIVE PART WHEN OPERATING. You will have serious injury if you touch the active part. L02E Page 9 013C-E-OMA00-B04-01...
- Page 14 SAFETY PRECAUTIONS Be sure to observe WARNING BEFORE INSPECTING PNEU- HIGH VOLTAGE. MATIC EQUIPMENTS, CUT OFF THE AIR SUPPLY AND EX- HAUST AIR FROM THE EQUIP- MENTS. You will have serious injury if the residual You will have serious electric shock if you pressure actuates the machine.
- Page 15 WARNING ONLY THE PERSON IN CHARGE OF MAINTENANCE MUST REPAIR OR ADJUST THE MACHINE. The machine may be incorrectly repaired or adjusted, resulting in malfunction. Have the machine repaired or adjusted by a trained professional maintenance engineer. Consult the manufacturer for training. M08E Page 11 013C-E-OMA00-B04-01...
- Page 16 SAFETY PRECAUTIONS Be sure to observe WARNING PERIODICALLY REMOVE DUST DO NOT DAMAGE POWER AND FROM POWER PLUG. OTHER CORDS OR PLUGS. Never damage, remake, bring close to heating appliances, bend forcibly, twist, pull, put heavy objects on, and bundle up. Dust on the plug may result in fire caused by Damaged cord and plug may cause electric defective insulation because of moisture.
- Page 17 CAUTION DO NOT PLACE ANY OBJECT DO NOT PLACE ANY OBJECTS AROUND EMERGENCY STOP ON THE COVER. BUTTONS. You will be unable to press a button to stop the The cover may break due to the weight of the machine in case of emergency. objects and injure you.
- Page 18 SAFETY PRECAUTIONS Be sure to observe CAUTION CARRY OUT PERIODIC MAIN- WEAR A PROTECTIVE HAT AND GOGGLES FOR MAINTE- TENANCE AND INSPECTION. NANCE WORK. If you fail to carry out periodic inspection and maintenance, the machine cannot exhibit its true performance. Also, it may break down or Your head or eyes may be injured while per- produce defectives.
- Page 19 SERIAL PLATE SERIAL PLATE The serial plate attached to the machine indicates the model name and production number. DS10F-M KXF-013C 013C-AC00.tif Actual numbers are shown on the plate instead of ∗. 013C-E-OMA00-B05-05 Page 15...
- Page 20 SERIAL PLATE = MEMO = Page 16 013C-E-OMA00-B05-01...
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Page 21: General Description
Chapter 1 G E N E R A L D I S C R I P T I O N G E N E R A L D I S C R I P T I O N This chapter discusses the items necessary for proper operation of the ma- chine, such as specifications and components of the machine, and precautions during operation. - Page 22 = MEMO = 013C-E-OMA00-A04-01...
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Page 23: Functions
Chapter 1 GENERAL DESCRIPTION Section 1 FUNCTIONS Section 1 FUNCTIONS This loader separates the top board from the stack of boards in the magazine, and loads in onto the conveyor. Operation Process Flow Chart This machine takes out boards from a magazine to the next process as follow process. lifter down board pick-up lifter up... - Page 24 Chapter 1 GENERAL DESCRIPTION Section 1 FUNCTIONS = MEMO = Page 1-2 013C-E-OMA01-A01-01...
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Page 25: Specifications
Chapter 1 GENERAL DESCRIPTION Section 2 SPECIFICATIONS Section 2 SPECIFICATIONS Specifications of Machine 2-1-1 Outline Specifications Item Standards Note Contents Outline Item specifications Facility tact time 12seconds/board Board dimensions Max330×250mm (Min50×50mm) Board thickness(mm) 0.5~2mm Transfer chuck Vacuum,5-points Vacuum chuck pitch Variable 15~250mm Vacuum generator Internal... -
Page 26: Outer Dimension
Chapter 1 GENERAL DESCRIPTION Section 2 SPECIFICATIONS 2-1-2 Outer Dimension Item Standards Note Main unit 800×800×1900 (Unit: mm) Outer dimension 013C-AB00.tif Weight 70 kg (main unit) Rated voltage single phase 200 V Frequency 50/60 HZ Power 0.2 kVA Air pressure over 0.5 MPa(5.1 kgf/cm Consumed air 65 NI/min... -
Page 27: Specifications Of Board
Chapter 1 GENERAL DESCRIPTION Section 2 SPECIFICATIONS 2-1-3 Specifications of Board DS10F-M Article Material of board Board dimensions Board thickness mim 50×50~max 330×250mm (L) (W) (L) (W) 0.5~2mm Space for transfer Mounting on both sides 0.5~2 open space for transfer 014C-IL003 Board's moving direction Board's moving... - Page 28 Chapter 1 GENERAL DESCRIPTION Section 2 SPECIFICATIONS = MEMO = Page 2-4 013C-E-OMA02-A01-01...
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Page 29: Major Components
Chapter 1 GENERAL DESCRIPTION Section 3 MAJOR COMPONENTS Section 3 MAJOR COMPONENTS Visual Diagram 013C-AA00.tif Page 3-1 013C-E-OMA03-A01-01... -
Page 30: About Main Units
Chapter 1 GENERAL DESCRIPTION Section 3 MAJOR COMPONENTS About Main Units 3 BOARD LIFTER 013C-PS003 2 TRANSFER CONVEYOR 013C-PS002 1 MAIN UNIT 013C-PS001 Explanation of each unit Unit name Purpose 2. TRANSFER CONVEYOR A unit to transfer a board to the next process which is taken out of a magazine. -
Page 31: Signal Tower
Chapter 1 GENERAL DESCRIPTION Section 3 MAJOR COMPONENTS Signal Tower THREE-WAYS SIGNAL TOWER ( ONE-WAY SIGNAL TOWER ) Signal Tower is the device to warn the trouble when the stocker after stacking up is working. yellow green <THREE-WAYS SIGNAL TOWER> 014C-IL005 Normal setting color... - Page 32 Chapter 1 GENERAL DESCRIPTION Section 3 MAJOR COMPONENTS = MEMO = Page 3-4 013C-E-OMA03-A01-01...
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Page 33: Basic Operation
Chapter 1 GENERAL DESCRIPTION Section 4 BASIC OPERATION Section 4 BASIC OPERATION Operation Switch Panel 4-1-1 Diagram of Operation Panel MAGAZINE RESET/RESET LINE PRODUCTION PROD.END POWER START COUNTER MAGAZINE CYCLE RESET EMERGENCY RESET PASS AUTO MANU. 014C-IL006 Page 4-1 013C-E-OMA04-A01-01... -
Page 34: Contents Of Operation Switch
Chapter 1 GENERAL DESCRIPTION Section 4 BASIC OPERATION 4-1-2 Contents of Operation Switch operation button light switch color function POWER − The indicator lamp of power switch. LINE START A button to start the line. − green The transfer conveyor of each unit start moving. (PB) MAGAZINE The warning lamp turns on when there are less than... -
Page 35: How To Set Production Counter(In The Case Of Lc48)
Chapter 1 GENERAL DESCRIPTION Section 4 BASIC OPERATION 4-1-3 How to Set Production Counter (In the case of LC48) panel front figure Set the number of boards • Press ENTER . • Press ← to move "-" to the position of number which you want to set it. -
Page 36: How To Set Production Counter (In The Case Of Lc4H)
Chapter 1 GENERAL DESCRIPTION Section 4 BASIC OPERATION 4-1-4 How to Set Production Counter (In the case of LC4H) Setting mode Standard setting is as follows. (Output mode HOLD-A Input signal width 20ms Counting velocity 30Hz Output mode Subtractive input) 1 2 3 4 5 6 7 8 DIP-switch 014C-001E... - Page 37 Chapter 1 GENERAL DESCRIPTION Section 4 BASIC OPERATION Setting the number of boards Unlock the key, then set the number of boards by pressing the up key. Up key Used to increase Counting value indicator COUNTER LC4H each number. Set value indicator Reset key Control output indicator Used to reset the...
- Page 38 Chapter 1 GENERAL DESCRIPTION Section 4 BASIC OPERATION = MEMO = Page 4-6 013C-E-OMA04-A01-01...
- Page 39 Chapter 2 O P E R A T I O N O P E R A T I O N The chapter discusses two basic operations is sequence according to their operation steps. • Daily operation : The operation steps to produce the PC board assembly exactly the same as that of the previous production (utilizing the data stored in the built-in memory).
- Page 40 = MEMO = 013C-E-OMA00-A04-01...
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Page 41: Daily Operation
Chapter 2 OPERATION Section 5 DAILY OPERATION Section 5 DAILY OPERATION The way of supplying with the board from the non-segmented front stocker is shown in this section. PASS When supplying with the board from the step load front stocker, which is set in the preceding process, turn on the power supply and the PASS switch on the operation panel. - Page 42 = MEMO = 013C-E-OMA00-A04-01...
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Page 43: How To Supply Materials (Boards)
Chapter 2 OPERATION Section 5 DAILY OPERATION 5-1-2 How to Supply Materials (Boards) 1 Select MANU from the MANU,AUTO change switch on the operation panel. cover MANU AUTO 2 Open the cover. 3 Remove the clamp. 4 Pull out the magazine to this side. clamp 013C-PS004 magazine... -
Page 44: Line Start
Chapter 2 OPERATION Section 5 DAILY OPERATION 5-1-3 Line Start 1 Press the LINE START on the operation panel. PASS 2 Turn off the PASS. 013C-IL002 3 Reset the production counter. (It is'nt necessary when the amount of production isn't changed.) 4 Select AUTO from the MANU,AUTO change switch. - Page 45 Chapter 2 OPERATION Section 5 DAILY OPERATION = MEMO = Page 5-4 013C-E-OMA05-A01-01...
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Page 46: Changing Machine Set Up
Chapter 2 OPERATION Section 6 CHANGING MACHINE SET UP Section 6 CHANGING MACHINE SET UP Process of Change 6-1-1 Adjustment of Magazine Width Refer to 5-1-2 How to Supply Materials (Boards). It discusses the way of pulling out the magazine this side. screw Adjustment of magazine width X direction... -
Page 47: Adjustment Of Double Boards Detection Sensor
Chapter 2 OPERATION Section 6 CHANGING MACHINE SET UP 6-1-3 Adjustment of Double Boards Detection Sensor double boards detection sensor Adjustmentof double boards detec- tion sensor stopper board size Adjust the position of the double boards detection sensor which board detection detects if the plural boards are sensorPH2 picked up. -
Page 48: Adjustment Of Lifter
Chapter 2 OPERATION Section 6 CHANGING MACHINE SET UP 6-1-4 Adjustment of Lifter Put a board on the conveyor. moving direction (You must put the board upon the conveyor.) board Loosen the lock handle to adjust lock handle setting screw the nozzle guide to the center of the board and then fix the lock nozzle guide... - Page 49 Chapter 2 OPERATION Section 6 CHANGING MACHINE SET UP = MEMO = Page 6-4 013C-E-OMA06-A01-01...