Winco DR20I4-/1 Series Installation And Operator's Manual
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Winco DR20I4-/1 Series Installation And Operator's Manual

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OPERATORS MANUAL
NUMBER
08-165
-500
ONE
MANUAL
ONE
ONE
COPY YOUR MODEL AND SERIAL NUMBER HERE
No other WINCO generator has the same serial number as yours.
If you should ever need to contact us on this unit, it will help us to
respond to your needs faster.
MODEL __________________________________________________
SERIAL NUMBER _________________________________________
PURCHASE DATE _________________________________________
DEALER NAME ___________________________________________
DEALER PHONE # ________________________________________
10
19
18
INSTALLATION AND
REV.
IRN
A
C4023
THIS DRAWING CONTAINS
PROPRIETARY
17
16
INFORMATION BELONGING
TO WINCO,
UNAUTHORIZED USE IS
PROHIBITED
REVISIONS
DESCRIPTION
ORIGINAL
DRAWN BY
DATE
CHK'D BY
ASC
9/15/2016
www.wincogen.com
TITLE:
+/- 0.0625 DECIMAL
TOLERANCE:
+/- 1 DEG ANGULAR
DR20I4
MODEL:
DR20I4-XX/1
GENERATOR
DATE
BY
APP'D
9/15/2016
ASC
ZJF
DATE
ENG APPR.
DATE
ZJF
9/15/2016
DR20I4-AAS*J

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Summary of Contents for Winco DR20I4-/1 Series

  • Page 1 MANUAL COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours. If you should ever need to contact us on this unit, it will help us to respond to your needs faster.

  • Page 2: Table Of Contents

    INSTALLATION “Troubleshooting Tables” near the end of this manual. The warranty listed in the manual describes what you can VENTILATION REQUIREMENTS expect from WINCO should you need service assistance in EXHAUST INSTALLATION the future. INSTALLING THE FUEL LINE A.C. ELECTRICAL CONNECTIONS GROUNDING D.C.

  • Page 3: Safety Information

    SAFETY INFORMATION a well ventilated area. F. Follow local codes for closeness to combustible This engine generator set has been designed and material. manufactured to allow safe, reliable performance. Poor maintenance, improper or careless use can result in 3. DEADLY EXHAUST GAS - potentially deadly hazards;...

  • Page 4: Specifications

    ASTM D-975 - 2D* information to document build data for warranty and Oil Type See Lubrication section replacements parts. Be sure to have the main WINCO unit data plate information recorded inside the front cover Oil Capacity 8.6 Quarts of this manual for future reference and for identification...

  • Page 5: Preparing The Unit

    A Start-Up Completion & Warranty Validation Form was specified by the engine manufacturer. sent along with this manual. This must be completed and returned to WINCO Inc. within 180 days of the factory invoice date. If this form is not returned, the Warranty may Derates be voided.

  • Page 6: Installation

    INSTALLATION lifting from the side the forks should extend the entire width of the unit to the opposite side frame rail. This unit should be installed in a well ventilated area, CAUTION: ensuring the exhaust air cannot be recirculated back into Do not attempt to lift the generator set by the means of the engine.

  • Page 7: Ventilation Requirements

    However, this information is only provided to inform you of the engine’s The WINCO installation manual OPM-112 contains requirements and assist in making you aware of the additional information on indoor, open skid installations decisions you must make.

  • Page 8: A.c. Electrical Connections

    A.C. ELECTRICAL CONNECTIONS E: 120V/20 AMP DUPLEX RECEPTACLE: This convenience receptacle is used to power both battery charger and block heater. This circuit must be fed from a NOTICE: CLASS 1 WIRING METHODS ARE TO BE USED FOR GFCI fused circuit in the distribution panel. ALL FIELD WIRING CONNECTIONS TO TERMINALS OF A CLASS 2 CIRCUIT F: NEUTRAL TO GROUND LEAD LUG:...

  • Page 9: Installing The Battery

    Depending on the distance, 14 to 16 gauge stranded wire to be adjusted using the free DSE configuration software to should be used. It is suggested that these wires be labeled enable the commutation. Contact Winco service for a list of S1 and S23. register values.

  • Page 10: Battery Charger & Block Heater

    connect the battery negative cable. When removing a customer supplied heavy duty, UL approved extension cord. The receptacle is to be powered by a GFCI circuit and the battery cables from the battery, reverse the installed in accordance to the US National Electric Code. It is procedure, disconnect the negative first and then the suggested that this circuit be fused to 20 Amps.

  • Page 11: Starting Procedure

    We have partnered with a national lubrication oil temperature (167 - 194°F). manufacturer to give you access to Winco private branded premium oil available at comparable prices to conventional PRE-START CHECK LIST oils.

  • Page 12: Control Layout

    CONTROL LAYOUT engine and draw the operator’s attention to an undesirable condition. Shutdown alarms are latching. The fault must be removed and the STOP/RESET button pressed to reset the module. The icon will be flashing in the display. MANUAL MODE 1.

  • Page 13: Auto Mode

    OPERATING CONDITIONS NOTICE: If for any reason during the check out procedure the voltage and frequency are not correct, depress the STOP/ NORMAL OPERATION RESET button and correct the trouble before proceeding. This generator-engine set needs load and should not idle 4.

  • Page 14: Maintenance

    2. Replace the oil filter and gasket. 1. WINCO has plumbed an oil drain valve to the outside of the unit. Attach a customer supplied 5/8” hose to 3. Carefully clean the surfaces of the support that are in conveniently run the oil to a drip pan or suitable contact of the gasket.

  • Page 15: Refilling Coolant

    REFILLING COOLANT CLEANING RADIATOR 1. Remove radiator cap. Slowly add coolant to the filler The surfaces of the radiator come into contact with the opening. outside air and can be subject to deposits and impurities. Clean in accordance to the maintenance schedule with 2.

  • Page 16: Maintenance Schedule

    TROUBLESHOOTING TABLE protective liquid (ISO 4113) and introduce the liquid by pressurizing the circuit and driving the engine for Problem Possible Causes approx. 2 min. after excluding injection system operation. Unit will not crank when Digital genset not in AUTO Transfer control switch not in power fails The operation required can be completed by directly...

  • Page 17: Engine Harness Schematic

    WIRING SIZE TABLE The table below is based on Table 310.15 (B) (16) in the National Electric Code 2014 edition. Allowable ampacitier of insulated conductors rated 0 through 2000V, 75°C through 90°C. Not more than three current-carrying conductors in Raceway, Cable, or Earth (direct buried). Adjust for 40°C (104°F) ambient temperature.

  • Page 18: Dse7310 Wiring Diagram

    DSE7310 WIRING DIAGRAM OPM-135/C...

  • Page 19: Wiring Diagrams

    THREE PHASE AC WIRING HIGH AND LOW WYE HIGH AND LOW WYE WIRING DIAGRAMS THREE PHASE-HIGH WYE THREE PHASE-LOW WYE THREE PHASE-HIGH WYE THREE PHASE-LOW WYE 277/480 VOLTS 120/208 VOLTS 277/480 VOLTS 120/208 VOLTS THREE PHASE - HIGH WYE 277/480V THREE PHASE - LOW WYE 120/208V SINGLE PHASE AC THREE PHASE AC...

  • Page 20: Limited Warranty

    Warranty service may be performed by an authorized WINCO Inc. service center only. Service work performed by unauthorized persons will void all warranties. WINCO Inc. shall not be liable for any claim in an amount greater than the purchase price of the product. In no event shall WINCO Inc. be held liable for any special, indirect, consequential or liquidated damages.

This manual is also suitable for:

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