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Ruida Technology RDV3040-PCI Operation Manual

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RuiDa Technology Co., Ltd
Addr: 202-203,B-Block,Technology Building,NO.,1057 Nanhai
Avenue,Nanshan
Province,P.R.China
Tel:
0755--26066687
Fax:
0755--26982287
E-mail:
sales@rd-acs.com
Web:
www.rd-acs.com
SHENZHEN RUIDA TECHNOLOGY
RDV3040-PCIVisionCut operation manual V1.0
Read this manual before operation
The content include of electric connections and operating steps
Read the manual to operate the systems
RDV3040-PCI
VisionCut operation manual
District,Shenzhen
city,Guangdong
https://www.ruidacontroller.com

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  • Page 1 Read this manual before operation The content include of electric connections and operating steps  Read the manual to operate the systems  RDV3040-PCI VisionCut operation manual RuiDa Technology Co., Ltd Addr: 202-203,B-Block,Technology Building,NO.,1057 Nanhai Avenue,Nanshan District,Shenzhen city,Guangdong Province,P.R.China Tel:...
  • Page 2 RuiDa, except as allowed under applicable copyright laws. We have identifiedwords that we consider as trademarks. Neither the presence or absence oftrademark identifications affects the legal status of any trademarks. SHENZHEN RUIDA TECHNOLOGY...
  • Page 3 This product has been certified by EU legislation (Restriction of Hazardous Substances) Safety certification; comply with relevant EU environmental regulations. This product has been certified by the Federal Communications Commission for safety, Comply with us electronic safety regulations. SHENZHEN RUIDA TECHNOLOGY...
  • Page 4 This sign indicates laser radiation, which is usually posted on products with laser output. Please be careful with laser and pay attention to safety when using this kind of equipment. SHENZHEN RUIDA TECHNOLOGY...
  • Page 5 If any missing parts or damaged parts are found, please contact ruida technology immediately.Do not install or debug the equipment if any obvious damage is found.
  • Page 6 RDV3040-PCIVisionCut operation manual V1.0 KF3.81socket 16p KF3.81socket 3p DB25 pin(with Packaging shell ) DB9 pin(withPackaging shell ) Jumper cap Block slice (rectangular) (1)PCI driver (2)Software operating instructions (3)Application software SHENZHEN RUIDA TECHNOLOGY...

  • Page 7: Table Of Contents

    4.4 Control Panel............................ 12 Section 5 Appendix.............................17 5.1 Electrical connection with PANASONIC servo system..............18 5.2 Electrical connection with YASKAWA servo system.................18 5.3 Electrical connection with MITSUBISH servo system..............19 5.4 Electrical connection with SIMENS V80 servo system..............21 SHENZHEN RUIDA TECHNOLOGY...

  • Page 8: Section 1 Overview

    RDV3040-PCIVisionCut operation manual V1.0 Section 1 Overview CONTENTS: Intriodution SHENZHEN RUIDA TECHNOLOGY...
  • Page 9 RDC3020G motion controller. RDC3020G has the special IO for Limit switch and Home switch . The following is the construction of the VisionCut. Picture 1-2 shows the electrical connections of the VisionCut in detail. Picture 1-1: Vision Cutting System SHENZHEN RUIDA TECHNOLOGY...

  • Page 10: Section 2 Installation

    RDV3040-PCIVisionCut operation manual V1.0 Section 2 Installation CONTENTS: Product list Product instruction Systems installation and operation SHENZHEN RUIDA TECHNOLOGY...
  • Page 11 Picture 2-1: Diagram of RDC3020G-PCI Figure 2-1 Encoder Switch SWT1 default status status J2: extend interface. J1: extend interface, JP101: extend interface, JP13: extend interface, JP14: extend interface, JP15: extend interface, JJP16: extend interface, JP17: Quadrature encoder interface JP11,JP12,JP20: reserved SHENZHEN RUIDA TECHNOLOGY...
  • Page 12 Gen e ral purpo se io inp ut(h ig h 12 chan ne ls ) CN 1 1 Ded icate d pu rpos e io inp ut CN 1 2 Gen e ral purpo se io inp ut CN 1 Powe r(2 4V) SHENZHEN RUIDA TECHNOLOGY...
  • Page 13 Then the led in the terminal board will on. If there is one or all of the led is not on, there are fault in the terminal board. Please contact the RuiDa technology. Step 3：Install the PCI driver in windows XP The PCI driver is just for window XP, If the OS is not windows XP ,please contact RuiDa technology.
  • Page 14 The connection between RDC3020G and motors is described in detail in appendix 1. Motor control signals output Picture 2-3 pulse+dir Differential output Picture 2-4 Alarm signal input Picture 2-5 Servo on and Reset signal output SHENZHEN RUIDA TECHNOLOGY...
  • Page 15 The HOME and LIMIT ,SERVO ON ,ALARM signals are all Photoelectric isolated.Just is shown as picture 2-8. Picture2-6 Dedicated input and dedicated output signal The definition of the dedicated IO is described in Figure 2-8 in detail. Figure 2-8 Definition of the dedicated IO in CN11 SHENZHEN RUIDA TECHNOLOGY...
  • Page 16 The first PWM output PIN3 Second analog signal output PIN4 START The enable input PIN5 Digital ground PIN6 LASERON Laser switch signal PIN7 PWM2 The second PWM output PIN8 First analog signal output PIN9 STOP External stop signal input SHENZHEN RUIDA TECHNOLOGY...
  • Page 17 RDV3040-PCIVisionCut operation manual V1.0 Picture2-7 Laser Connect Picture2-8 Laser Jump line SHENZHEN RUIDA TECHNOLOGY...
  • Page 18 RDV3040-PCIVisionCut operation manual V1.0 Figure 2-10 The output signal polarity SHENZHEN RUIDA TECHNOLOGY...

  • Page 19: Section3 Software Installation

    RDV3040-PCIVisionCut operation manual V1.0 Section3 Software installation CONTENTS: Software installation SHENZHEN RUIDA TECHNOLOGY...
  • Page 20 Double click the VisionCutSetup.exe， The software will be installed in you computer. Please follow the step to install the software correctly. click“next” Select the install directory, user can select the default directory or modify the directory. Click “next”, The dialog will tell you to set up shortcut or not. SHENZHEN RUIDA TECHNOLOGY...
  • Page 21 RDV3040-PCIVisionCut operation manual V1.0 click“next”The dialog will tell you to Create a Desktop icon or not. Select “next”, to start a installing process. SHENZHEN RUIDA TECHNOLOGY...
  • Page 22 RDV3040-PCIVisionCut operation manual V1.0 Click “install”, The display the installing process. When the install process it will tip Updata camera driver or not. If chose “YES”,it will Updata camera driver or chose “NO” the install process finish. SHENZHEN RUIDA TECHNOLOGY...
  • Page 23 RDV3040-PCIVisionCut operation manual V1.0 click“next” Click “next” SHENZHEN RUIDA TECHNOLOGY...
  • Page 24 RDV3040-PCIVisionCut operation manual V1.0 Click “finish”, The VisionCuthas been installed in your computer successfully. You can click the shortcut on your desktop to open the software. SHENZHEN RUIDA TECHNOLOGY...

  • Page 25: Section 4 Software Introduction

    RDV3040-PCIVisionCut operation manual V1.0 Section 4 Software introduction CONTENTS: Main interface Module function Image Acquisition window Control Panel SHENZHEN RUIDA TECHNOLOGY...

  • Page 26: Main Interface

    Just is shown as picture2-2. to display the X,Y coordinate position ,system alarm status, work quality Picture 2-2 System status 4 View Tools： Include of Move, Frame selection, Page range, Data scale, display all ,zoom in, zoom out, Path display, SHENZHEN RUIDA TECHNOLOGY...
  • Page 27 The main control panel to control the system to execute a laser cutting task. 4.2 Function of the Module 4.2.1 Menu-File File operation include of new, open, save, save as, import, export. File menu is shown as picture 2-3. Picture2-3 File menu 1 New： SHENZHEN RUIDA TECHNOLOGY...
  • Page 28 Merge joined lines, Outline compensation, horizontal and vertical mirror, rotate, array, delete the curve selected. Only If you have selected the curves , Generating Parallel lines, Force close lines, delete Overlapping lines, Merge joined lines, Outline compensation can be operated. The edit menu is shown as picture 2-5. SHENZHEN RUIDA TECHNOLOGY...
  • Page 29 The quality of the elements in the X or Y direction can be set too. If the size of the un-cut material has been known, You can select array full of the material automatically. Shown as picture 2-7 SHENZHEN RUIDA TECHNOLOGY...
  • Page 30 If there are two or more lines is too closed with each other, one of them is not useful. It can be deleted. The interval length limit of two lines should be set. When VisionCutcheck that the interval length of two lines is less that the interval length limit, VisionCutwill delete the unuseful lines. Function is shown as SHENZHEN RUIDA TECHNOLOGY...
  • Page 31 4.2.3 Menu-Draw Draw tools include of draw tools, transform tools, align tools. Draw tools include polygon line, rectangle, ellipse, circle. transform tools include of offset, Proportion. 1 Draw tools： The draw tools is shown as picture 2-11. SHENZHEN RUIDA TECHNOLOGY...
  • Page 32 Click ellipse, press down the left key of the mouse and move the cursor. Then release the left key of the mouse, A ellipse is drew on the display window. 2 Transformation： Picture2-12 Transformation parameters To change the position of the curve center can change the position of the curve displayed on the window. SHENZHEN RUIDA TECHNOLOGY...
  • Page 33 View Function can help users to check the curve. View tools include of move selected, move draw windows, zoom in draw window, zoom out draw window, display all, view selected, view all the page ,display path, display polygon point. Shown as picture 2-16. Picture 2-14 view tools SHENZHEN RUIDA TECHNOLOGY...
  • Page 34 There is a password protect to prohibit to modify the parameters. When the password you entered has been authorized, the dialog will be opened as picture 2-17.The vendor parameter include motor settings and laser settings. SHENZHEN RUIDA TECHNOLOGY...
  • Page 35 NOTICE: the limit switch must be according with the limit polar parameter. Or the motion control will be prohibited. 4) Control signal： Pulse+dir signal is valid to motor control. 5) pulse equivalency： That means the quality of the pulse when axis move 1 millimeter. 6) Cut range： SHENZHEN RUIDA TECHNOLOGY...
  • Page 36 13) Write para Save the parameters to the card. 14) Read para Read the parameters from the card. 15) Open Open the file of .RDSet format,to set the parameters. 1.2 Laser settings Picture 2-15-2 vendor pareameter-Motor settings SHENZHEN RUIDA TECHNOLOGY...
  • Page 37 User can use the up key, down key to move the select curve to move up and down. The unit is set in the adjust distance column. User can use the left key, right key to move the select the curve to move left and SHENZHEN RUIDA TECHNOLOGY...
  • Page 38 1）PLT import dpi：When a PLT file is imported, the parameter should be set. The default is 1016 DPI. 2）DXF data unit： DXF file data unit that described in mm,cm. 3）Import text information or not. 3 Cut parameter： The cut parameter includes of motion parameter and delay parameter. 1）Motion parameter： SHENZHEN RUIDA TECHNOLOGY...
  • Page 39 Zaxis Acceleration:The acceleration of the z axis is controlled by the parameter. k) uaxis Acceleration:The acceleration of the U axis is controlled by the parameter. 2.1.1 Menu--modify Modify menu is shown as picture 2-19. Picture 2-19 Handle menu 1 Path optimization： SHENZHEN RUIDA TECHNOLOGY...
  • Page 40 ● When you select the auto determine cut start point and direction, the cut start point will be modified according the shortest path rule. The modified point is one of the polygon points. 2 Sequence Manually： User can make the order of the curve elements manually. Shown as picture 2-21. SHENZHEN RUIDA TECHNOLOGY...
  • Page 41 , and move the cursor to the curve polygon point, then double click the mouse, a new cut start point is generated. User can use the function to change the cut start point. 3 Data check： Data check is include of close, intersect, self-intersect, overlapping. VisionCutcan handle these incorrectly data automatically. SHENZHEN RUIDA TECHNOLOGY...
  • Page 42 Test function is include of Io test, motion test , frame test. Shown as picture 2-23. Picture 2-23 System test 1 Signal test The general purpose IO and the dedicate purpose IO can be test. Test dialog is shown as picture 2-24. SHENZHEN RUIDA TECHNOLOGY...
  • Page 43 X, Y axis can be indentified. The limit switch is triggered or not can be displayed in the dialog. 3 Zero position Sets the current position to the origin position. 4 Go home The machine go back to home switch. SHENZHEN RUIDA TECHNOLOGY...
  • Page 44 RDV3040-PCIVisionCut operation manual V1.0 Picture2-26 Reset 2.1.3 Menu—Check Shown as picture 2-31. Picture 2-27 Check option 2.1.4 Menu-- Help Shown as picture 2-32. Picture2-28 Help option SHENZHEN RUIDA TECHNOLOGY...

  • Page 45: Image Acquisition Window

    . Scroll the mouse wheel to zoom in or out to capture images. 4.4 Control Panel Shown as 2-30。 Picture2-30 Control Panel Manual： Inching ： The length of the inching is 0.01mm、0.1mm、1mm、10mm、100mm. You can define the length too. SHENZHEN RUIDA TECHNOLOGY...
  • Page 46 Valid Zone When Selected,Only Valid Data In Green Box Position The Current Point Position Is The Starting Point. Back Position Go back the Starting Point Work Param Picture2-31 Layer Display Double-click the layer,the layer parameter can be set. SHENZHEN RUIDA TECHNOLOGY...
  • Page 47 Power values range from 0 to 100 , represents the strength of the laser processing ; value is large , the laser intensity , the value is small, the laser light is weak ; Less than or equal to the minimum power is the maximum power. Laser on/off delay: The delay time when laser on/off. SHENZHEN RUIDA TECHNOLOGY...
  • Page 48 Speed:In the process ofcamera calibration, or when cutting cross laser moving speed. Power: In the process ofcamera calibration processing power. 7.2 Camera Calibration Cut Cross: click on the "cross cutting", the laser will quickly cut out a cross. SHENZHEN RUIDA TECHNOLOGY...
  • Page 49 Completed the first step in the calibration,Second need precision calibration.Cut a circle designated size , click the " Cut Circle" button , the system will cut out a circle on the platform , and then match the size of the test circle as shown in the figure in the Model param. SHENZHEN RUIDA TECHNOLOGY...
  • Page 50 Click on the proportion of the right " <<< " button to fix pixel accuracy , the matching test results to measure the length of the field to fill . Click OK, and the system will automatically determine a good scale factor . Picture2-37 Calculae pixel precision ratio Model Param SHENZHEN RUIDA TECHNOLOGY...
  • Page 51 8.3 Enable secondary positioning After that find the target , not directly to the target location coordinates to find the subject , but the change is automatically moved to the target , again taking photos, and reposition the target location SHENZHEN RUIDA TECHNOLOGY...
  • Page 52 Stand time：The machine in the stable time of the stop take pictures. 8.4 Mark Point Settings Picture2-39 Set start point Select the first Mark point Click icon set point mark the starting point.select other Mark point ， click settings.Also can click auto find all mark point. SHENZHEN RUIDA TECHNOLOGY...

  • Page 53: Section 5 Appendix

    RDV3040-PCIVisionCut operation manual V1.0 Section 5 Appendix CONTENTS: Electrical connection with PANASONIC servo system Electrical connection with YASKAWA servo system Electrical connection with MITSUBISH servo system Electrical connection with SIMENS V80 servo system SHENZHEN RUIDA TECHNOLOGY...
  • Page 54 RDV3040-PCIVisionCut operation manual V1.0 5.1 RDC3020G connect to Panasonnic Servo amplifer 控制接线端子（CN2，CN3） 伺服驱动器端子 SHENZHEN RUIDA TECHNOLOGY...
  • Page 55 RDV3040-PCIVisionCut operation manual V1.0 5.2 RDC3040G Connect YASKAWA SERVOPACK 控制接线端子（CN2，CN3） 伺服驱动器端子 SHENZHEN RUIDA TECHNOLOGY...
  • Page 56 RDV3040-PCIVisionCut operation manual V1.0 5.3RDC3020G 控制器与 YASKAWA SGDE 位置方式连接图 控制接线端子（CN2，CN3） 伺服驱动器端子 SHENZHEN RUIDA TECHNOLOGY...
  • Page 57 RDV3040-PCIVisionCut operation manual V1.0 5.4 RDC3020G 控制器与 YASKAWA SGDM 位置方式连接图 控制接线端子（CN2，CN3） 伺服驱动器端子 SHENZHEN RUIDA TECHNOLOGY...
  • Page 58 RDV3040-PCIVisionCut operation manual V1.0 5.5 控制器与三菱MELSERVO-J2-Super 系列驱动器 位置控制方式接线 控制接线端子（CN2，CN3） 伺服驱动器端子 SHENZHEN RUIDA TECHNOLOGY...
  • Page 59 RDV3040-PCIVisionCut operation manual V1.0 5.5 控制器与三菱MR-E系列驱动器位置控制方式接线 控制接线端子（CN2，CN3） 伺服驱动器端子 SHENZHEN RUIDA TECHNOLOGY...
  • Page 60 RDV3040-PCIVisionCut operation manual V1.0 5.6 控制器与西门子 SINAMICS V80 驱动器位置控制方式接线 控 制 接 线 端 子 （ CN2 ， CN3 ） 伺 服 驱 动 器 端 子 SHENZHEN RUIDA TECHNOLOGY...
  • Page 61 RDV3040-PCIVisionCut operation manual V1.0 Thank you for your selection of our production! All the copyright of this manual is owned by Ruida technology. Any person or company can not copy upload and send the manual without Ruida’s permission. Content will be revised or modified. We will not send message to every users.

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