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SCHMEISER
VARITRAK
T. G. SCHMEISER Co., Inc.
OPERATION AND PARTS
MANUAL
Version 2.0
September
Read and understand the manual. This manual provides information and procedures to
safely operate and maintain the Varitrak.

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Summary of Contents for Schmeiser Varitrak SVT-16R

  • Page 1 SCHMEISER VARITRAK T. G. SCHMEISER Co., Inc. OPERATION AND PARTS MANUAL Version 2.0 September Read and understand the manual. This manual provides information and procedures to safely operate and maintain the Varitrak.
  • Page 2 Copyright © 2019 T. G. Schmeiser Co., Inc. All rights reserved...
  • Page 3: Table Of Contents

    T.G. Schmeiser Co., Inc. Varitrak CONTENTS Adjust Wing Turnbuckle......20 INTRODUCTION............4 Calibrate Wing Linkage......20 Engineered for Long Life........4 Initial Setup Checklist.........21 Serial Number Information........4 Implement Break-In..........21 Replacement Parts..........4 Connecting to Tractor.........21 Warranty Information..........4 Detaching from Tractor........21 Serial Number Location.........4 Field Operation...........22 Factory Contact Information........4...
  • Page 4: Introduction

    It is important that the Warranty Card be completed and T. G. Schmeiser Co., Inc. sent to Schmeiser. The warranty will not be valid until P.O. Box 1392 the information is on-file at Schmeiser. If information...
  • Page 5: Specifications

    T.G. Schmeiser Co., Inc. Varitrak SPECIFICATIONS Model Number Bucket Width Rear Track Weight Min. 9.0 Ft. (2.7 m) SVT-16R 16 Ft. (4.9 m) 3600 lbs. (1633 kg) Max. 16.0 Ft. (4.9 m) Min. 9.6 Ft. (3.0 m) SVT-16S 16 Ft. (4.9 m) 3920 lbs.
  • Page 6: Safety

    . Improper operation and maintenance of this unit could result in a dangerous situation that could cause injury or death. T.G. Schmeiser cannot anticipate every possible circumstance that might involve a potential Indicates a potentially hazardous situation which, if hazard.
  • Page 7: Safety Icons Nomenclature

    T.G. Schmeiser Co., Inc. Varitrak Safety Icons Nomenclature Hazard Avoidance SLOW VEHICLE PLACARD This manual and the equipment has numerous safety icons. BLOCK WHEELS SET PARKING BRAKE These safety icons provide important operating instructions CRUSHING HAZARD (body) which alert you to potential personal...
  • Page 8: General Safety

    Varitrak T.G. Schmeiser Co., Inc. GENERAL SAFETY To prevent injury, use a tractor equipped with a Roll Over Protective System (ROPS) . Read and Understand Manual Visually Inspect To prevent personal injury or even death, be Visually inspect the unit for any loose bolts,...
  • Page 9: Towing Safety

    T.G. Schmeiser Co., Inc. Varitrak TOWING SAFETY Be aware of physical surroundings and especially bystanders, particularly children, Unexpected Separation Hazard before moving the unit! This is particularly If the safety chain does not have a current important with higher noise levels and quiet cabs, as certification tag, do not use the unit until you may not hear people shouting .
  • Page 10: Highway And Transport Operations

    Varitrak T.G. Schmeiser Co., Inc. Highway and Transport Operations Enter And Exit Tractor SAFETY INSTRUCTIONS To avoid being run over, do not enter or exit Do not exceed a towing speed of more than tractor when it is moving . Avoid serious 20 mph (32 KPH) on a public roadway .
  • Page 11: Tractor Safety Devices

    T.G. Schmeiser Co., Inc. Varitrak Tractor Safety Devices If transporting or operating the tractor and implement Unexpected Separation Hazard near a public roadway, the tractor must be equipped If towing the unit with a drawbar, use only a with proper warning lighting and a Slow Moving Vehicle...
  • Page 12: Hydraulic Component Safety

    Varitrak T.G. Schmeiser Co., Inc. MAINTENANCE SAFETY Wear proper hand and eye protection when searching for a Use Properly Rated Tools high-pressure hydraulic leak. Use sufficient tools, jacks, and hoists Use a piece of wood or cardboard as a backstop that have the capacity for the job .
  • Page 13: Tires Safety

    T.G. Schmeiser Co., Inc. Varitrak Bolt Torque Requirements Tires Safety It is extremely important to apply and maintain proper torque on all bolts. Use a torque wrench to assure the proper amount of torque is being applied to the fastener.
  • Page 14: Welding Repairs

    Before performing any type of welding repair to the implement, contact T.G. Schmeiser Co., Inc. The T. G. Schmeiser implement has been designed for for approval. Repair welding must be done with care and the specific purpose of conditioning the ground in with procedures that may be beyond the capabilities of agricultural applications.
  • Page 15: Safety Marking And Lighting

    T.G. Schmeiser Co., Inc. Varitrak Safety Marking and Lighting Safety Lights Wiring Diagram FRONT OF MACHINE TOP VIEW Part Number Description Q’ty GLT-LSDY Lamp, Surface Mount Double Yellow GLT-LSSR Lamp, Surface Mount Single Red D-2X9RY Reflective Tape, Yellow D-2X9RR Reflective Tape, Red...
  • Page 16: Safety Signs And Decals

    Varitrak T.G. Schmeiser Co., Inc. SAFETY SIGNS AND DECALS SAFETY INSTRUCTIONS Follow all operating, maintenance, and safety instructions found in this manual . Replace all worn or damaged safety and AR N I instruction decals . • It is the responsibility of the customer to know the marking requirements of the local highway authorities and to comply with the regulations.
  • Page 17: Safety Signs And Decals

    T.G. Schmeiser Co., Inc. Varitrak Safety Signs and Decals Item Part Number Description Qty. D48X038RTM Read the Manual D48X038CRR Crush / Rollover Hazard D48X064HPF High Pressure Fluids D28X048SCE Sharp Object Hazard D16X026GRS Grease Decal D28X048PPT Pinch Point D28X048RBW Transport Lockout D32X208TGS Schmeiser 2”...
  • Page 18: Assembly And Operation

    Varitrak T.G. Schmeiser Co., Inc. ASSEMBLY AND OPERATION 8. Hoist and attach primary brace LH and primary brace RH to the main frame using 1-1/4" x 11" pins with slotted nuts and cotter pins. Refer to page 35 for details.
  • Page 19: Laser Control Kit (Optional)

    T.G. Schmeiser Co., Inc. Varitrak Installation - S-Tine Assembly (Option) 4-1/2" shoulder bolt. Install 1-1/4" nylon lock hex 1. Attach S-Tine assembly frames to the rear nuts. Tighten enough to allow free movement. attachment plates of the buckets using link plates f.
  • Page 20: Adjustment Procedure

    Varitrak T.G. Schmeiser Co., Inc. 5. Place small cylinder anchor weldments on the S-Tine CALIBRATE WING LINKAGE frames as follows: 1. Unlock wing linkage jam nuts and back out wing - wing frames - right in the middle on the cross brace linkage set screws, but don't remove them.
  • Page 21: Initial Setup Checklist

    T.G. Schmeiser Co., Inc. Varitrak a. Go to the normal servicing and maintenance Initial Setup Checklist schedule, as defined in the Maintenance Efficient and safe operation of the implement requires Section. that every user read and understand the operational instructions and all related safety instructions outlined in Connecting to the Tractor this manual.
  • Page 22: Field Operation

    Varitrak T.G. Schmeiser Co., Inc. 5. The bucket wings can be raised and lowered hydraulically. When in the down position, they are mechanically locked rigid for land leveling. There are holes for a bolt near the bottom and in the back of the bucket that can be used to hold the bucket wings down if the hydraulic lines are disconnected.
  • Page 23: When Transporting Varitrak On The Road

    T.G. Schmeiser Co., Inc. Varitrak Rear Wheel Frame Bearing Housing Make sure all pivot points on the hitch fit tightly so that the laser system has no false motion for Re-pack with grease once a week. which to compensate. WHEN TRANSPORTING VARITRAK ON THE ROAD 1.
  • Page 24: Service Items

    Varitrak T.G. Schmeiser Co., Inc. Front Linkage Service Items Visually inspect and replace when worn or damaged or Hydraulic Cylinders any pins are missing. Visually inspect for leaks and replace fittings or/and seals if necessary. Ground Engaging Components Hydraulic Hoses...
  • Page 25: Maintenance Schedule

    T.G. Schmeiser Co., Inc. Varitrak Maintenance Schedule The period recommended is based on normal operating conditions. Severe or unusual conditions may require more frequent service. Copy this page to continue the record. Hours and Serviced By Maintenance Before Each Use Ensure that all fasteners are tight, and all pins are secured in place.
  • Page 26: Storage

    Varitrak T.G. Schmeiser Co., Inc. STORAGE 2. Move the Varitrak to a storage area with a firm and level base to prevent it from tipping or sinking into the ground. For best results, always store the Varitrak in Storage Preparation a dry, protected location.
  • Page 27: Parts Section

    T.G. Schmeiser Co., Inc. Varitrak COMPONENT NOMENCLATURE Component Locations Item Part Number Description Front “A”-Frame SVT-00A100 SVT-00A500 “H”-Frame SVT-08B100 8 Ft. Main Frame Bucket SVT-10B100 10 Ft. Main Frame Bucket SLP-00L200L Bucket Side LH SLP-00L200R Bucket Side RH SVT-BK3824 Bucket Blade Kit for 24 Ft. Units (includes blades and fasteners) SVT-BK3830 Bucket Blade Kit for 30 Ft.
  • Page 28: Ordering Parts

    Varitrak T.G. Schmeiser Co., Inc. Ordering Parts We manufacture a quality product that requires very little maintenance or repair. However, should a part break or become damaged, our knowledgeable staff can make sure you receive the part(s) to put your unit back into operation.
  • Page 29: 3-Pt. Hitch Laser Option Assembly

    T.G. Schmeiser Co., Inc. Varitrak 3-Pt. Laser Option Assembly “A”-FRAME “H”-FRAME Item Part Number Description Laser Option Cylinder Anchor SVT-00A800 GHC-30080T 3” X 8” Tie Rod Hydraulic Cylinder CSNC516072 1” X 4-1/2” Long Shoulder Bolt GBR-20X16T 1-1/4" X 1" X 1” Tension Bushing CSNC520088 1-1/4"...
  • Page 30: Wing Linkage And Turnbuckle Assembly

    Varitrak T.G. Schmeiser Co., Inc. Wing Linkage and Turnbuckle Assembly Item Part Number Description Q’ty SVT-00F000 Wing Linkage HXNUTJ16NC 1” NC Hex Jam Nut CSNC816040 1” X 2-1/2” Gr.8 Cap Screw CSNC508048 1/2” X 3” Gr.5 Cap Screw NYNUT-08NC 1/2” NC Nylon Lock Hex Nut...
  • Page 31: Sliding Plates Assembly

    T.G. Schmeiser Co., Inc. Varitrak Sliding Plates Assembly Item Part Number Description Q’ty SVT-00B3000 Rear Tube SVT-00C200 Secondary Brace SVT-00E100 Top Sliding Plate SVT-00E200 Bottom Sliding Plate SVT-00E400 Sliding Plate Roller Pin SVT-00J300 Brace to Sliding Plate Pin NYNUT-20NC 1-1/4” NC Nylon Lock Hex Nut...
  • Page 32: Dual Tire Frame Assembly

    Varitrak T.G. Schmeiser Co., Inc. Dual Tire Wheel Frame Assembly Part Number Description Q’ty Part Number Description Q’ty SVT-00G100 Dual Wheel Frame Wldm. LWASHER-08 1/2” Lock Washer SLP-00N201 Pivot Shaft only TBU-01G016 2” X 20-1/4” Removable Spindle SVT-00C100 Main Brace GHB-6X6STD Hub, 6 on 6 Std.
  • Page 33: Single Tire/Steel Wheel Frame Assembly

    T.G. Schmeiser Co., Inc. Varitrak Rear Single Tire / Steel Wheel Frame Assembly 20 21 20 21 Part Number Description Q’ty Part Number Description Q’ty SLP-00D000 30” Steel Wheel (Steel Wheel Option) SVT-00G000 Steell Wheel Frame Wldm. GWT-111408 11L X 14 Tire w/Wheel (Single Tire Opt)
  • Page 34: Wing Bucket Assembly

    Varitrak T.G. Schmeiser Co., Inc. Wing Bucket Assembly 13 14 12 Part Number Description Q’ty per pair SVT-06D100 6 Ft. Wings (pair) SVT-08D100 8 Ft. Wings (pair) SVT-10D100 10 Ft. Wings (pair) SVT-00J100 Wing Hinge Pin SVT-00D200 Wing Transport Lockout GPN-16X040 1”...
  • Page 35: Rear Braces Assembly

    T.G. Schmeiser Co., Inc. Varitrak Rear Braces Assembly Part Number Description Q’ty SVT-00C100 Primary Brace SLP-00C200 Secondary Brace SVT-00J400 1-1/4” X 11” Brace to Main Frame Pin SVT-00J200 1-1/4” X 8-1/2” Brace to Brace Pin GBR-2024G64 1-1/4” X 1-1/2” X 4” Self-Lubricating Bushing GBR-2024G48 1-1/4”...
  • Page 36: S-Tine Attachment Assembly (Optional)

    Varitrak T.G. Schmeiser Co., Inc. S-Tine Attachment Assembly (Optional) S-Tine Attachment Assembly (Optional) Q’ty/ Q’ty/ Part Number Description Part Number Description Bucket Bucket SVT-00L500 Cylinder Anchor Large SVT-00L300 S-Tine Attachment Spacer Brace 1 or 2 SLP-00L503 Cylinder Anchor Clamp Pl.
  • Page 37 T.G. Schmeiser Co., Inc. Varitrak S-Tine Attachment Parallel Links Assembly (Optional) 10 11 10 11 * Additional top cross brace required behind center bucket. Q’ty/ Q’ty/ Part Number Description Wing Bucket Center Bucket * SVT-00L500 Cylinder Anchor Large SLP-00L503 Cylinder Anchor Clamp Pl.
  • Page 38: S-Tine Assembly (Optional)

    Varitrak T.G. Schmeiser Co., Inc. S-Tine Assembly (Optional) Q’ty/ Part Number Description S-Tine GST-50125S S-Tine Assembly (includes point) GST-2CL250 2-1/2” S-Tine Bar Clamp CBNC508064 1/2” X 4” NC Round Head Square Neck Bolt LWASHER-08 1/2” Lock Washer HXNUT-08NC 1/2” NC Hex Nut GST-25150P 1/4”...
  • Page 39: S-Tine Layouts (Optional)

    T.G. Schmeiser Co., Inc. Varitrak S-Tine Layouts (Optional) 20 FT. UNITS 24 FT. UNITS 30 FT. UNITS Ph. (559) 268-8128 www.tgschmeiser.com Fax (559) 268-3279...
  • Page 40: Hydraulic Diagrams

    Varitrak T.G. Schmeiser Co., Inc. HYDRAULIC DIAGRAMS Main Hydraulic Diagram Item Part Number Description Qty . Hydraulic Cylinders GHC-40120T 4” x 12” Tie Rod Cylinder GHC-30360T 3” x 36” Tie Rod Cylinder Fittings FMBMJ9088 8MB-8MJ 90º Elbow FFP08000PT 1/2” Pioneer Tip...
  • Page 41 T.G. Schmeiser Co., Inc. Varitrak Hydraulic S-Tine Cylinder Diagram Item Part Number Description Qty . Hydraulic Cylinders GHC-3008MS 3” X 8” Series Tie Rod Cylinder GHC-2758MS 2-3/4” X 8” Series Tie Rod Cylinder GHC-2508MS 2-1/2” X 8” Series Tie Rod Cylinder...
  • Page 42 Varitrak T.G. Schmeiser Co., Inc. NOTES Ph. (559) 268-8128 www.tgschmeiser.com Fax (559) 268-3279...
  • Page 43: Limited Warranty Statement

    Except as set forth above, T . G . Schmeiser Co ., Inc . shall have no obligation or liability of any kind on account of any of its equipment and shall not be liable for special or consequential damages .
  • Page 44 Varitrak T.G. Schmeiser Co., Inc. Version 2.0 September 2019 Ph. (559) 268-8128 www.tgschmeiser.com Fax (559) 268-3279...

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