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PREFACE
SUPER SPLENDOR.
Thank you for selecting a
We wish you many miles
Hero MotoCorp
of continued riding pleasure in the years ahead.
We at
are committed to demonstrate excellence in our environment
Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with
all applicable legislation including environment legislation
and
strengthen the green supply chain.
Your vehicle is conforming to latest (Bharat stage-I norms) regulation for emission, safety &
V
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This vehicle is fitted with a lighting feature known as "Automatic Headlamp ON". The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
SUPER SPLENDOR.
Please take time to read it carefully. As with any fine
Hero MotoCorp
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised
dealer will be glad to provide further information or
Hero MotoCorp
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
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Summary of Contents for HERO SUPER SPLENDOR
- Page 1 PREFACE SUPER SPLENDOR. Thank you for selecting a We wish you many miles Hero MotoCorp of continued riding pleasure in the years ahead. We at are committed to demonstrate excellence in our environment Hero MotoCorp, performance on a continual basis, as an intrinsic element of our corporate philosophy. To...
- Page 2 ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. ‘SUPER SPLENDOR’ COMPLIES WITH THE Hero MotoCorp Ltd LATEST EMISSION NORMS.
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Page 3: Table Of Contents
HEADLAMP FOCUS ADJUSTMENT BRAKING CATALYTIC CONVERTER PARKING EVAPORATIVE EMISSION CONTROL SYSTEM UTILITY BOX POLISHING OF VEHICLE TOOL KIT/FIRST AID KIT BASIC TROUBLESHOOTING CLEANING AND WASHING OF VEHICLE ROAD SIGNS MAINTENANCE WARRANTY DETAILS SAFETY PRECAUTION HERO GENUINE PARTS MAINTENANCE SCHEDULE ZONAL/REGIONAL/AREA OFFICES... -
Page 4: Vehicle Identification
Engine Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: SUPER SPLENDOR Engine Variant Electric start/Cast wheel/Drum brake/i3s JAW09 JA05EG VIN and Engine No. may be required: 1. During registration of the vehicle. 2. For dealing with legal & insurance departments. -
Page 5: Vehicle Views
VEHICLE VIEWS TOP VIEW 11 12 15 16 (1) Tripmeter knob (13) Speedometer (2) Side stand indicator (14) Odometer (3) Headlamp dimmer switch (15) Right turn signal indicator (4) Horn switch (16) Fuel gauge (5) Turn signal switch (17) Tripmeter (6) Clutch lever (18) i3s switch (7) Rear view mirror... - Page 6 LEFT SIDE VIEW (1) Fuel valve (7) Side stand (12) Rear grip (2) Carburetor (8) Pillion foot rest (13) Seat (3) Gear shift pedal (9) Saree guard with (14) Side cover left (15) Front turn signal lamp women pillion step (4) Rider foot rest (16) Front reflex reflector (10) Rear reflex reflector...
- Page 7 RIGHT SIDE VIEW (1) Pillion foot rest (6) Oil filler cap (11) Front visor (2) Kick starter pedal (7) Starter motor (12) Utility box (3) Rider foot rest (8) Leg guard (13) Battery compartment (inside) (4) Oil level window (9) Front suspension (14) Rear turn signal lamp (5) Rear brake pedal (10) Headlamp...
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Page 8: Vehicle Specification
VEHICLE SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 1995 mm Overall width 735 mm Overall height 1095 mm Wheelbase 1265 mm Saddle height 785 mm Ground clearance 150 mm Weight Kerb weight 123 kg Capacities Engine oil 0.95 litre at disassembly and 0.75 litre at draining Fuel tank 13 litres Fuel reserve capacity... - Page 9 VEHICLE SPECIFICATION ITEM SPECIFICATIONS Front 2.75x18-42P Tyre size Rear 2.75x18-48P Front (Drum type) Dia. 130 mm Brakes Rear (Drum type) Dia. 130 mm Front wheel Cast wheel Rear wheel Cast wheel Transmission Primary reduction 3.350 (67/20) 3.000 (42/14) Final reduction 2.769 (36/13) Gear ratio, 1 1.500 (30/20)
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Page 10: Accessories & Modifications
ACCESSORIES & MODIFICATIONS operation. Such changes could seriously impair your vehicle's handling, stability and Modifying your vehicle or using non- Hero braking, making it unsafe to ride. Removing or accessories can make your vehicle MotoCorp modifying your lamps, mufflers, emission unsafe. -
Page 11: Vehicle Safety
Hero MotoCorp handles, and to become accustomed to the vehicle. vehicle's size and weight. -
Page 12: Protective Apparel
If you are involved in a crash WARNING Personal safety is your first priority. If you or Not wearing a helmet increases the chance of • anyone else has been injured, take time to serious injury or death in a crash. assess the severity of the injuries and whether Be sure you and your pillion always wear a •... -
Page 13: Safe Riding Tips
Take care of loose/hanging clothes while • solo/pillion riding. Get your vehicle serviced regularly by the • Authorised workshop. Hero MotoCorp Before riding make sure in which mode you • are riding whether with i3s switch “ON’ or “OFF”. -
Page 14: Tips For Healthy Environment
Hero MotoCorp incompatible spares and accessories can upset or deteriorate your vehicle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL Grade (JASO MA2) engine oil • recommended by and make sure you change it every 6000 kms. (with Hero MotoCorp top up every 3000 kilometres) to keep the engine fit and environment healthy. -
Page 15: Parts Function
PARTS FUNCTION IGNITION SWITCH “ON” ( ) Position “OFF”( ) Position/ Lock Open (1) Ignition switch (2) Ignition key (3) Steering lock position “LOCK” Position Key Position Function Key Removal The engine can be started, Turn signal lamps, Horn, Tail/Stop lamp and Passing switch can be “ON”... - Page 16 INSTRUMENTS AND INDICATORS The indicators are in the speedometer panel above the headlamp. The functions are as below. Description Sl. No. Function Speedometer Indicates riding speed. Odometer Shows accumulated distance traveled. Fuel gauge Indicates approximate fuel quantity. Tripmeter Shows the distance travelled during a trip. Tripmeter knob Knob when pressed resets tripmeter to zero.
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Page 17: Features
FEATURES 3. Clutch switch Steering lock There is a clutch switch (3) provided for the safety of the rider. The vehicle cannot be Steering lock is with ignition switch. Put the started by electric starter switch until the clutch ignition key (1) to "OFF" position & turn the lever is operated when the vehicle is engaged handle bar towards left or right &... -
Page 18: I3S (Idle Stop Start System)
4. Turn signal lamp switch ( CAUTION Shift the turn signal knob(4) sideways for Never hold electric starter switch continuously • Right/Left indications and leave it to come more than 5 seconds as continuous cranking back to its normal position on its own. of engine will drain the battery. - Page 19 Driving with i3s switch in “OFF” position: While driving in a traffic jam/or very dense traffic where the vehicle has to encounter a stop and go situation, the i3s switch can be changed to “OFF” position. Once this is done, the i3s system will not work and the vehicle will be in normal operating conditions as other vehicles and no special functions will be...
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Page 20: Side Stand Indicator/Switch
SIDE STAND INDICATOR/SWITCH FUEL TANK For the safety of the customer a side stand Fuel tank capacity is 13 litres including indicator (1) is provided. reserve supply of 0.6 litre (Usable). To unlock and remove fuel tank cap (1), lift •... -
Page 21: Fuel Valve
To lock, position the cap with “ ” mark At “OFF” position (1), fuel cannot flow from ▲ • facing towards the front, back on the opening the tank to the carburetor. Turn the valve and press gently. The key springs back to the “OFF”... -
Page 22: Pre-Ride Inspection
Front and integrated brakes-Check At “RES” position (3), fuel will flow from the • reserve fuel supply to the carburetor. Use the operation. Adjust free play if necessary reserve fuel only when the main supply is (page 40). exhausted. Refill the tank as soon as possible Tyres-Check condition and pressure •... -
Page 23: Starting The Engine
STARTING THE ENGINE Turn the ignition switch Turn the fuel valve “ON” Select neutral position & Make sure whether the ( ). “ON” ( ). check indicator glows i3s switch is in “ON” or on instrument cluster with “OFF” position. ignition “ON”. -
Page 24: Riding
speed, close the throttle, press the clutch Flooded engine lever and shift to gear by depressing the If the engine fails to start after repeated gearshift pedal. attempts, it may be flooded with excess fuel. The sequence is repeated progressively to To clear a flooded engine, turn the ignition •... -
Page 25: Parking
For Integrated braking system (IBS) PARKING To stop the vehicle, press the rear brake pedal After stopping the vehicle, shift the for the application of front and rear brakes transmission to neutral, turn the fuel valve simultaneously. However, for more effective “OFF”, turn the ignition switch “OFF”, park braking, it is advised to apply front and rear the vehicle on main stand, lock the steering... -
Page 26: Tool Kit/First Aid Kit
(4) Inner utility box cover (5) Upper hook (1) Tool kit (2) First aid kit (3) Tab (4) Inner utility box cover To close the outer utility box cover engage on The first aid kit (2) is stored in the utility box. the hook, turn &... -
Page 27: Cleaning And Washing Of Vehicle
Consult your directing water to muffler outlets and Authorised Dealer for electrical parts. Hero MotoCorp recommendation applicable to your individual Clean the headlamp lens and other plastic • needs and use. parts using a cloth or sponge dampened with a solution of mild detergent and water. -
Page 28: Safety Precaution
Remember that your Authorised Hero workshop knows your vehicle MotoCorp best and is fully equipped to maintain and repair it. To ensure best quality and reliability, it is recommended to use Hero MotoCorp genuine parts for repair and replacement. -
Page 29: Maintenance Schedule
The following maintenance schedule specifies all maintenance required to keep your vehicle in peak operating condition. Maintenance work should be performed in accordance with standards and specifications of by properly trained and equipped technicians. Hero MotoCorp Your Authorised workshop meets all of these requirements. Hero MotoCorp Ensure that each paid service is availed within 90 days or 3000 km from the date of previous service, whichever is earlier. - Page 30 MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your vehicle in perfect running condition and healthy environment. Vehicle subjected to severe use or ridden in dusty area will require more frequent servicing. WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY...
- Page 31 WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY SERVICE ITEMS Next Next Next Next DAYS 1st 60 KM Note-1 500- 3000- 6000- 9000- 12000- 3000 6000 9000 12000 15000 3500 6500 9500 12500 I, A I, A I, A I, A...
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Page 32: Spark Plug Inspection
If you are reusing a plug, it should only take 1/8-1/4 turn after the plug seats. ENGINE OIL Use hero genuine engine oil or recommended grade oil. BRAND: Hero 4T plus (1) Noise suppressor cap (2) Spark plug GRADE: SAE 10W 30 SL Grade Visually inspect the spark plug electrodes (JASO MA2). - Page 33 Engine oil level inspection/ Quantity of the oil to be filled is 0.75 litre • (approx.) during oil change. Top up process Reinstall oil filler cap & check for oil leaks. Check engine oil level each day before • Engine oil replacement process/ operating the vehicle.
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Page 34: Oil Filter Screen & Centrifugal Filter
Remove the tappet inspection cover. Slowly • accelerate and check the engine oil entry into the cylinder head, engine oil will splash out from the tappet inspection cover opening. After checking the oil circulation, install the • tappet inspection cover. Stop the engine and let the engine oil settle •... -
Page 35: Air Cleaner
Remove the left side cover screws (1). Remove centrifugal filter cover (7) & clean • • the centrifugal filter (8) with non flammable Pull out lug (2) and remove the left side • or high flash point solvent (kerosene). cover (3) Reinstall the centrifugal filter cover, right •... - Page 36 Remove the air cleaner element (8) from Now blow the dust from the surface of the • • the element holder (9). paper element about 50 mm away from it, with the air nozzle at an angle of 45 and moving it along the paper pleats.
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Page 37: Carburetor
Air cleaner drain tube cleaning Adjust idle speed with the throttle stop • screw (1). Drain the deposit into a suitable container by IDLE SPEED: 1400 100 R /MIN pressing the drain tube (1) end. Follow the ± above process more frequently when riding in rain or at full throttle. -
Page 38: Valve Clearance Adjustment
Authorised the 'T' mark (3) on the flywheel coincides workshop. Hero MotoCorp with the index mark (4) on the left crankcase If air screw is tampered it affects the overall cover. In this position the piston will either be performance characteristics of the vehicle. -
Page 39: Clutch Lever Free Play
Normal clutch lever free play (1) is 10-20 mm at the lever (2). (6) Adjusting screw (7) Valve stem (8) Lock nut Standard clearance (Cold condition) (1) Free play: 10-20 mm (2) Clutch lever Intake: 0.05 mm Exhaust: 0.05 mm To adjust the free play, loosen the lock nut •... -
Page 40: Throttle Operation
If proper adjustment cannot be obtained or the clutch does not work correctly, visit your Authorised workshop. Hero MotoCorp THROTTLE OPERATION Cable inspection Check for smooth rotation of the throttle grip from the fully opened to the fully closed position. - Page 41 (page 19). Under severe usage, or when the opposite direction of the chain rotation. vehicle is ridden in unusually dusty areas, more frequent maintenance will be necessary. Inspection Turn the engine “OFF”, park the vehicle on • its main stand and shift the transmission to neutral.
- Page 42 Adjustment Loosen the drive chain lock nut (3). • Park the vehicle on its main stand with the Turn both the adjusting nuts (4) in an equal • • transmission in neutral and the ignition number of turns until the correct drive chain switch in "OFF"...
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Page 43: Drive Chain Slider Inspection
NOTE Visit Authorised workshop Hero MotoCorp for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 km DRIVE CHAIN SLIDER INSPECTION Refer to “Maintenance Schedule” on (page 26). Check the chain slider (1) for wear, the chain slider must be replaced if the wear limit is reached. - Page 44 Turn the second adjuster nut (6) until a gap • is created between joint (7) and the slot on the first side in integrated brake arm. After ensuring the gap, turn the second • adjuster nut counterclockwise by half rotation. NOTE “F”...
- Page 45 NOTE (A) Decrease free play (CW) If proper adjustment cannot be obtained by this method, visit your Authorised Hero workshop. MotoCorp (e) Brake wear indicators Front brake wear indication (B) Increase free play (ACW) (3) Adjusting nut (4) Brake joint pin...
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Page 46: Suspension
When the brake is applied, an arrow (1), fixed to the brake arm (2), moves towards a reference mark (3) on the brake panel (4). If the arrow aligns with the reference mark on full application of the brake, the brake shoes must be replaced. - Page 47 (12) Lug (13) Slot (1) Speedometer cable (2) Tab (3) Front brake cable (4) Integrated brake cable (b) Rear wheel (5) Brake arm (6) Brake panel Removal (7) Front brake adjusting nut (8) Integrated brake adjusting nut Support the vehicle securely on the main •...
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Page 48: Main/Side Stand Lubrication
Remove the rear brake adjusting nut (1) • CAUTION and disconnect the brake rod (2) from the Always replace used split pins with new ones. brake arm (3) by pushing down the brake pedal. Disconnect the brake stopper arm MAIN/SIDE STAND LUBRICATION (4) from the brake panel (5) by removing Park the vehicle on the level surface. - Page 49 The recommended tyres size is : Make sure the valve stem caps are secure. If necessary, install a new cap. Front 2.75x18-42 P The recommended “cold” tyre pressure are: Rear 2.75x18-48 P Rider only Rider and Pillion NOTE Front 1.75 kgf/cm (25 psi) 1.75 kgf/cm (25 psi) The imported tyre(s) if fitted without ISI mark;...
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Page 50: Nuts, Bolts & Fasteners
The tread limits are : Excessive tread wear. • MINIMUM TREAD DEPTH: Also, if you hit a pothole or hard object, pull • to the side of the road as soon as you safely Front:1.0 mm Rear: 1.0 mm can and carefully inspect the tyres for Check the tread wear indicator for tyre wear. -
Page 51: Battery
This symbol on the battery means the old battery must be returned to your Authorised workshop Hero MotoCorp as it must be treated as recyclable material. Battery is a Maintenance Free (sealed) type • and can be permanently damaged if the sealing strip is removed. - Page 52 Battery storage If in case your vehicle is not used for more • then a month remove the battery, fully charge and store in a cool and dry place. If the battery is expected to be stored for • more then two months, ensure to fully charge the battery once in a month.
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Page 53: Fuse Replacement
FUSE REPLACEMENT Refer to the safety precautions on (page 25). Main fuse box (1): Location: Mounted on the battery clamp (2). Fuse type: Blade fuse In circuit fuse (3) : 15A Spare fuse (4) : 15A (1) Starter magnetic switch (2) In circuit fuse: 20A (3) Spare fuse: 20A CAUTION Do not attempt to start or ride the vehicle... -
Page 54: Stop Lamp Switch
STOP LAMP SWITCH Headlamp adjustment is done by the • headlamp adjusting bolt (1) located below The stop lamp switch (1) must be adjusted so headlamp. that stop lamp will glow when rear brake is applied. Rear brake free play (page 41) Park the vehicle on level ground. -
Page 55: Evaporative Emission Control System
exhaust to CO and H O (water vapour). atmosphere from fuel tank. The canister (1) collects the fuel vapour from the fuel tank and A defective catalytic converter contributes to then the fuel vapour is drawn into the engine air pollution and can impair your engine’s for re-burning to avoid pollution caused by performance. -
Page 56: Basic Troubleshooting
“ON” position Check fuel in fuel tank Refill No fuel Rectify Check fuel lines Leakage/air lock Consult Authorised Workshop Hero MotoCorp B. Electric Starter Not Working Replace fuse (page 50) Check fuse Fused Consult Authorised Workshop Inspect battery Refill Hero MotoCorp... - Page 57 Readjust free play of rear brake lever/pedal Improper Adjustment Check tyre inflation pressure Correct tyre pressure Under inflated Consult Authorised Workshop Hero MotoCorp 4. ELECTRICAL SYSTEM Feeble horn sound or no light Replace fuse Check fuse Fused Consult Authorised Workshop...
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Page 58: Road Signs
ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents. - Page 59 ROAD SIGNS Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about dangers ahead.
- Page 60 Hero MotoCorp Ltd. WARRANTY Scope of warranty SUPER SPLENDOR (hereinafter called ‘ ') warrants its Hero MotoCorp Ltd. Hero MotoCorp vehicles, assembled/manufactured in its Plants and sold through its channel partners, to be free from any defect-both in material and workmanship, under normal use and conditions, subject to the following terms &...
- Page 61 Hero MotoCorp Ltd. LIMITATIONS OF WARRANTY The warranty shall not apply— If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's authorized workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 S Grade (JASO M ).
- Page 62 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
- Page 63 Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to Hero MotoCorp Ltd. comply with emission standards as specified in S.No. of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two wheeled petrol driven vehicles shall not exceed 3.
- Page 64 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life • Ensures economy for a long time • Safety of vehicle and rider • Peace of mind • Value for money • Assured quality • CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior •...
- Page 65 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure • Element Air Cleaner Affects fuel efficiency • Poor engine performance • Frequent stalling of engine • Higher emission level • Spark Plug Poor engine performance •...
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Page 66: Zonal/Regional/Area Offices
Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India. - Page 67 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.
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