Solas BI-48-ST Installation & Operation Manual

Slim-line built-in direct vent gas fireplaces
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SINGLE SIDE MODELS: BI-48-SSL, BI-48-SSR, BI-60-SSL, BI-60-SSR, BI-72-SSL, BI-72-SSR
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could
result in serious injury, death, or property damage.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE
LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE
AND DRAPERIES.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE
HAZARD OF HIGH SURFACE TEMPERATURE AND SHOULD
STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED
WHEN THEY ARE IN THE SAME ROOM WITH THE APPLIANCE.
DO NOT PLACE CLOTHING OR OTHER FLAMMABLE
MATERIAL ON OR NEAR THE APPLIANCE.
WARNING Improper installation, adjustment, services or
maintenance can cause injury, or property damage. Refer to
this manual. For assistance or additional information, consult
a qualified installer, service agency, or gas supplier.
INSTALLER: Leave this manual with appliance | CONSUMER: Retain this manual for future reference
INSTALLATION & OPERATION MANUAL
SEE-THRU MODELS: BI-48-ST, BI-60-ST, BI-72-ST
SLIM-LINE BUILT-IN
DIRECT VENT GAS FIREPLACES
Ce manual est disponsible en Francais sur demande.
This appliance may be installed in an aftermarket, permanently
located, manufactured home (USA only) or mobile home, where
not prohibited by local codes.
This appliance is only for use with the type of gas indicated on
the rating plate. This appliance is not convertible for use with
other gases, unless a certified kit is used.
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and must be installed for the protection
of children and other at-risk individuals.
solasfires.com
Report #F19-219
DANGER
HOT GLASS
WILL CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
1

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Summary of Contents for Solas BI-48-ST

  • Page 1 SLIM-LINE BUILT-IN DIRECT VENT GAS FIREPLACES INSTALLATION & OPERATION MANUAL SEE-THRU MODELS: BI-48-ST, BI-60-ST, BI-72-ST SINGLE SIDE MODELS: BI-48-SSL, BI-48-SSR, BI-60-SSL, BI-60-SSR, BI-72-SSL, BI-72-SSR WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
  • Page 2: Installation Record

    INSTALLATION RECORD The installer should complete the form below that describes the details of the installation. Having this written record of installation information available will greatly expedite troubleshooting should any problem arise with your stove. The installer should keep a duplicate of this form for their records.
  • Page 3: Table Of Contents

    CONTENTS Congratulations on your purchase Installation Record .............2 of a SÓLAS Fireplace! Important Safety Information ...........5 Model Descriptions ............7 Certification ................8 We welcome you to the SÓLAS family of gas Specifications ..............9 fireplaces. Each of our products are skillfully designed Clearances ................
  • Page 4 Félicitations pour votre achat d’un SÓLAS ! Nous vous souhaitons la bienvenue dans la famille des foyers au gaz SÓLAS. Chacun de nos produits est habilement conçu et fabriqué de manière experte aux États-Unis. Nous sommes très fiers de chaque foyer que nous fabriquons. Chaque produit est entièrement testé...
  • Page 5: Important Safety Information

    IMPORTANT SAFETY INFORMATION The installation must conform with local codes or, in Do not use this appliance if any part has been under the absence of local codes, with the National Fuel water. Immediately call a qualified service technician Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas to inspect the appliance and to replace any part of and Propane Installation Code, CSA B149.1.
  • Page 6 IMPORTANT SAFETY INFORMATION Fireplace Keep Furniture and Other Objects 36" from Fireplace 36" (91.44cm) Installation and repair should be done by a WARNING: Do not operate the appliance with qualified service technician. The appliance should the glass door assembly removed, or if the glass be inspected before use and at least annually by is cracked or broken.
  • Page 7: Model Descriptions

    FORTY8 Models FORTY8 SEE-THRU FORTY8 SINGLE SIDE FORTY8 SINGLE SIDE (Left side vent exit) (Right side vent exit) MODEL NO. BI-48-ST MODEL NO. BI-48-SSL MODEL NO. BI-48-SSR (See-Thru Model can be installed with Left or Right Vent) SIXTY0 Models SIXTY0 SEE-THRU...
  • Page 8: Certification

    CERTIFICATION This appliance has been certified by PFS TECO to ANSI Z21.88- elevation greater than those noted, consult with the local 2014/CSA 2.33-2014 Vented Gas Fireplace Heaters and CAN/ authority having jurisdiction for gas product installations CGA-2.17-M91 (2014), Gas-Fired Appliances for Use At High to determine their specific requirements for high altitude Altitudes.
  • Page 9: Specifications

    SPECIFICATIONS NATURAL GAS SPECIFICATION CHART FORTY8 SIXTY0 SEVENTY2 INPUT Input Rating BTU/Hr. 26,000 30,000 34,000 Min. Input BTU/Hr. 16,000 21,000 27,000 Orifice Size - DMS FORTY8 SIXTY0 SEVENTY2 GAS SUPPLY Manifold Pressure 3.5" w.c. / 0.9kPa 3.5" w.c. / 0.9kPa 3.5"...
  • Page 10 SPECIFICATIONS Horizontal Vent C L Vertical Vent C L Nailing Flanges Optional Heat Redistribution Outlet 135° Optional Heat Redistribution Outlet Utility Access Panel Dimension FORTY8 SIXTY0 SEVENTY2 Dimension A 29" (737mm) 29" (737mm) 29" (737mm) Dimension B 63.625" (1,616mm) 73.625" (1,870mm) 87.625"...
  • Page 11: Clearances

    CLEARANCES MINIMUM CLEARANCES TO COMBUSTIBLE CONSTRUCTION Dimension Description FORTY8 SIXTY0 SEVENTY2 Top & Sides 4" (102mm) 4" (102mm) 4" (102mm) Floor 1/2" (13mm) 1/2" (13mm) 1/2" (13mm) Back (Single Sided) 2" (51mm) 2" (51mm) 2" (51mm) Back (See-Thru) 12" (305mm) 12"...
  • Page 12 CLEARANCES SLIM-LINE BUILT-IN VIEWING AREA CENTERING DIMENSIONS With the unique installation and venting versatility of the SÓLAS Slim-Line Built-In Fireplace, there is an offset flue location that makes the viewing area not centered on the fireplace. The guide below will help you center the fireplace viewing area on the wall, if desired.
  • Page 13 CLEARANCES 12.00 (305mm) MAXIMUM COMBUSTIBLE MANTEL 60.00" (1,524mm) MINIMUM CEILING HEIGHT 14.25" (362mm) MINIMUM 6.00" (152mm) MINIMUM FROM BOTH WALLS WARNING ATTENTION: Follow these instructions carefully to ensure safe Before proceeding with your installation, installation. determine if you plan to use either the Self- Calibrating Power Vent Kit, Cool Zone Kit, or the Failure to follow instructions exactly can create a Heat Redistribution Kit.
  • Page 14 FINISHING INFORMATION & PLANNING NOTE: SÓLAS can only offer guidance as to the type of NOTE: For a Minimal “Clean” look, we recommend using materials that can be safely used during the installation materials that have been tested for specific high heat of your fireplace and cannot comment on, or be applications and are designed not to crack or chip such responsible for, any finishing material’s propensity for...
  • Page 15: Installation Information

    INSTALLATION INFORMATION Horizontal Vent C L ELECTRICAL AND PLUMBING The electrical and plumbing access panel is located on the vent side of the unit. 1. Remove the (3) #10 sheet metal screws using a 5/16" nut driver that hold the utility access panel to the fireplace. 2.
  • Page 16: Comfort Blower Info

    INSTALLATION INFORMATION COMFORT BLOWER Your SÓLAS fireplace is equipped with a Comfort We recommend during the annual service on your Blower to help efficiently move heat into your living fireplace Comfort Blower, use a vacuum and/or space. compressed air to remove any dust, pet hair etc. When servicing your fireplace, first shut off power The Comfort Blower has 4 speed levels controlled to it.
  • Page 17 INSTALLATION INFORMATION The following actions will void the warranty on your WARNING fireplace: Read all instructions completely and thoroughly before attempting installation. Failure to do so • Installation and service by non-qualified or could result in serious injury, property damage, or unlicensed technician.
  • Page 18 INSTALLATION INFORMATION STATE OF MASSACHUSETTS A COPY OF THESE INSTRUCTIONS PLUS ALL VENTING INSTRUCTIONS WHICH INCLUDE The installation must be completed by a licensed PARTS LISTS, AND/OR ALL VENTING DESIGN plumber or gas fitter in the Commonwealth of INSTRUCTIONS MUST REMAIN WITH THE STOVE Massachusetts.
  • Page 19: Venting

    VENTING NOTE WARNING You may use two 45° elbows in place of a 90° This fireplace must be vented to the outside. The elbow. You must follow rise to run ratios when using venting system must NEVER be attached to a 45°...
  • Page 20 VENTING Covered Covered Alcove Detail Alcove Detail Vinyl Siding 2’ 2’ 2’ 2’ 29.5’’ 17.5’’ 17’’ 1 1.5’’ Must use Vinyl Siding Termination Shield VENT TERMINAL LOCATIONS CANADA* U.S.A.** A = Clearance to the termination frame above grade, veranda, porch, deck, or balcony 12" (30 cm) 12"...
  • Page 21 VENTING Install a Simpson DuraVent (Or equivalent) wall thimble, For all specific venting installation requirements, follow part number 46DVA-WT (not supplied by SÓLAS), where the installation instructions included by the venting the pipe passes through a wall to retain any insulation manufacturer with the venting system components you in the wall and to maintain proper clearances.
  • Page 22 VENTING VENTING WORKSHEET FOR INSTALLER Use this worksheet to determine the equivalent horizontal run for use with the vent charts on pages 23 and 24. The information contained within this worksheet may also be useful during installation or in the event that you need technical assistance from SÓLAS.
  • Page 23 EXAMPLES EXAMPLE 1 – Model SIXTY0 and SEVENTY2 1 ft A. Total Vertical Vent Rise: __________ feet B. Total Horizontal Vent Run: __________ feet 2 ft C. Total Number of 90° Elbows in excess of 1: __________ (Snorkel terminations are counted as (2) 90° elbows) D.
  • Page 24 VENT CHART FOR SÓLAS FORTY8 Note: Vent runs that are not 90° vertical are considered to have horizontal run but not a vertical rise. Model FORTY8: the minimum vertical rise is a Duravent 46DVA-12 or equivalent. VERTICAL VENT RUN (Ft) Line item A on Venting Worksheet S Ó...
  • Page 25 VENT CHART FOR SÓLAS SIXTY0 AND SEVENTY2 Note: Vent runs that are not 90° vertical are considered to have horizontal run but not a vertical rise. Model SIXTY0 and SEVENTY2: the minimum vertical rise is a Duravent 46DVA-24 or equivalent. VERTICAL VENT RUN (Ft) Line item A on Venting Worksheet solasfires.com...
  • Page 26: Final Assembly

    FINAL ASSEMBLY SCREEN REMOVAL 4. Allow the screen to rest in the fireplace opening, 1. Lift up on the two front tabs of the lower air trim panel confirm that the latches are in the “home" position and to remove it from the fireplace opening. engaging the latch magnets.
  • Page 27 FINAL ASSEMBLY GLASS REMOVAL 4. Angle the glass assembly toward you from the bottom NOTE: Glass removal and installation for the Slim- to remove. Line Built-In models is a 2-person operation using suction cups. 1. With the lower air panel and screen removed (see previous page), loosen the ¼"- 20 bolts along the top edge of the glass frame using a 7/16"...
  • Page 28 FINAL ASSEMBLY PLACING THE BURNER GLASS MEDIA The burner glass media poly-bag that you set aside when you unpacked the fireplace contains the correct amount of glass material to cover the burner. DO NOT add any additional media to the media supplied with your fireplace.
  • Page 29 FINAL ASSEMBLY Just as with any other vented device, vertical vent rise creates draft (negative pressure) in the firebox as the exhaust gases heat up. If this draft becomes excessive, it can affect the performance or appearance of the fire. The SÓLAS Gas Fireplace includes an integrated air restrictor that can used to balance the draft in the fireplace to the optimal level for installations where excessive draft might occur.
  • Page 30: Lighting & Operation

    LIGHTING & OPERATION FIRST FIRE INSTRUCTIONS SERVICING If any attention is required for your appliance, contact your When operating your new fireplace for the first time, some dealer quoting the model number and serial number. This vapors may be released due to the curing compounds used in the manufacture of the appliance.
  • Page 31 LIGHTING & OPERATION Flame WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. When lighting this appliance, follow instructions exactly. Flame A. This appliance is equipped with an ignition device that automatically lights the pilot.
  • Page 32: Remote Operation

    SÓLAS ONE-TOUCH REMOTE OPERATION SÓLAS ONE-TOUCH REMOTE PAIRING SET-UP The Control Module and the Remote must be paired before the first use. This has been completed for you at the factory. Refer to the section below if the Control Module and Remote lose synchronization. 1.
  • Page 33 SÓLAS ONE-TOUCH REMOTE OPERATION HOW TO TURN YOUR FIREPLACE OFF (INCLUDING PILOT) Familiarize yourself with each of these methods before Main Display operating your fireplace. Remote and Wall Touch Pad*: Press and hold the ON- OFF button for a second (either on the Remote or the Countdown Thermostatic Timer...
  • Page 34 SÓLAS ONE-TOUCH REMOTE OPERATION ONE-TOUCH REMOTE MAIN DISPLAY OVERVIEW Child Proof Time Signal Indicator Thermostatic Mode Battery Status Countdown Timer Comfort Blower °F or °C Light (not used) Program Mode Split Flow Mode (not used) Temperature Auxiliary Feature (not used) DO NOT leave the Remote on the hearth, mantel, or on top of the fireplace.
  • Page 35 SÓLAS ONE-TOUCH REMOTE OPERATION TO TURN ON FIREPLACE TO TURN OFF FIRE • Press to turn OFF. CAUTION When the pilot is off, it will WHEN PILOT IGNITION IS CONFIRMED, MOTOR take 2 minutes before it TURNS AUTOMATICALLY TO MAXIMUM FLAME can be lit again.
  • Page 36 SÓLAS ONE-TOUCH REMOTE OPERATION SETTING CELSIUS OR FAHRENHEIT CHILD PROOF To change between °C and °F, press and hold Your Remote can be set to lock out all commands to the simultaneously. fireplace, except OFF. To turn Child Proof ON: Note: When Remote is in °C 1.
  • Page 37 SÓLAS ONE-TOUCH REMOTE OPERATION MODES OF OPERATION NOTE: The set temperature for Thermostatic Mode is the temperature for the ON time in Program Mode. Manual Mode Changing the Thermostatic Mode set temperature The ON/OFF status of the fireplace, as well as flame also changes the ON time temperature in height, are manually controlled by the user.
  • Page 38 SÓLAS ONE-TOUCH REMOTE OPERATION LOW BATTERY INDICATION PROGRAM MODE (Continued) Off Time Setting (PROGRAM 1) CAUTION , 1, OFF are displayed. ALL is Do not use a screwdriver or other metallic object displayed briefly. Hour flashes. to remove the batteries from the Control Module 2.
  • Page 39 SÓLAS ONE-TOUCH REMOTE OPERATION ERROR DURATION OF MESSAGE SYMPTOM POSSIBLE CAUSE CODE DISPLAY • No gas supply • No pilot flame within 30 sec • Air in pilot supply line 4 seconds • Note: After 3 failed ignition • No spark sequences, F06 shown •...
  • Page 40: Gas Conversion

    GAS CONVERSION SÓLAS appliances are shipped from the factory ready for Natural Gas and are field convertible to Propane when a SÓLAS gas conversion kit is used. Gas conversions must be performed by a qualified service technician, or licensed gas fitter where local code requires.
  • Page 41 GAS CONVERSION 5. Using a 9/16" deep socket remove and replace the 9. Using a 10mm wrench, remove the pilot gas line and burner orifices with correct orifice provided in the swap the pilot orifice with the one supplied in the conversion kit.
  • Page 42 GAS CONVERSION GAS FLOW ADJUSTMENT 3. The entire gas valve assembly is on flexible connectors which allows you to lift it out of the fireplace as shown. It is required you adjust the gas valve when converting Be sure all wires and gas lines are free when pulling the fireplace.
  • Page 43 GAS CONVERSION GAS CONVERSION LABEL INSTRUCTIONS 1. When converting this fireplace, use a permanent marker to complete the supplied gas conversion label then affix it to the floor of the fireplace, to the left of the Comfort Blower assembly. 2. Affix the supplied rating plate conversion label to the rating plate. Be sure to not cover the Model and Gas Pressure information for the model and fuel you are converting to.
  • Page 44: Maintenance

    MAINTENANCE ANNUAL MAINTENANCE CLEANING GLASS AND PORCELAIN ENAMEL PANELS A qualified service agency should conduct an annual inspection and maintenance of your SÓLAS Gas Fireplace including the overall installation and venting to keep WARNING: Never clean the Glass or Enamel Panels it running safely.
  • Page 45: Battery Replacement

    MAINTENANCE BATTERY REPLACEMENT 5. Replace the battery cover, slide control module back into the fireplace and tighten silver thumb screw. 6. To reinstall the safety screen, reverse the steps on CONTROL MODULE BATTERIES page 26. Inside your fireplace, there are (4) AA batteries installed inside of the control module.
  • Page 46: Maintenance Log

    MAINTENANCE LOG We strongly recommend that you keep a log of the regular maintenance that is performed on your SÓLAS fireplace. We have provided the maintenance form below to make it easy. Simply ask your qualified service technician to fill out one of the maintenance record forms below each time the fireplace is serviced.
  • Page 47: Replacement Parts List

    REPLACEMENT PARTS LIST GENERAL REPLACEMENT PARTS PART NAME PART NAME Natural Gas (NG) Pilot Assy. BI-401 TC Line Red M46-701 Propane (LP) Pilot Assy. BI-402 TC Line Yellow M46-702 SÓLAS One-Touch Control Module S-504 Thermocouple Interrupter Block M46-703 Wall Touch Pad* (Optional) WTP-1500 8-Wire Connecting Cable M46-704...
  • Page 48: Control Schematic

    CONTROL SCHEMATIC Comfort Blower Pilot Assembly 8 Wire Connecting Cable GV60 Gas Valve Thermocouple Thermo Current Yellow Cable Interrupter Block Thermo Current Red Cable Electrode (Ignition) Cable ON-OFF Power Cord DOWN Control Module Module for additional function Wall Touch Pad* Connecting Cable (Optional) Receiver - Module...
  • Page 49: Warranty Information

    WARRANTY INFORMATION THE WARRANTY SÓLAS, LLC, a division of Progressive Manufacturing, Inc. (“SÓLAS"), Limited Lifetime Damage to stainless steel, gold, nickel or porcelain enameled surfaces caused by Warranty warrants your SÓLAS brand gas fireplace (“Product") to be free from defects fingerprints, scratches, melted items, or other external sources left on these surfaces in materials and workmanship at the time of manufacture.
  • Page 50 We recommend that our gas hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institute® (NFI) as NFI Gas Specialists. www.NFIcertified.org RECORD YOUR PRODUCT INFORMATION Model #: ________________________ Serial Number: ______________________________ Date Purchased: __________________ Date Installed: _______________________________ THANK YOU FOR CHOOSING solasfires.com...

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