Manitowoc NBT60XL Operator's Manual
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Manitowoc NBT60XL Operator's Manual

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National Crane NBT60XL
Operator Manual
9731
10255

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Summary of Contents for Manitowoc NBT60XL

  • Page 1 National Crane NBT60XL Operator Manual 9731 10255...
  • Page 2 WARNING California Proposition 65 Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. • Always start and operate the engine in a well-ventilated area. • If in an enclosed area, vent the exhaust to the outside.
  • Page 3 OPERATOR MANUAL This manual has been prepared for and is considered part of the NBT60XL Cranes This Manual is divided into the following sections: SECTION 1 INTRODUCTION SECTION 2 SAFETY PRECAUTIONS SECTION 3 CONTROLS AND OPERATING PROCEDURES SECTION 4 SET-UP...
  • Page 4 THIS PAGE BLANK...

  • Page 5: Table Of Contents

    NBT60XL OPERATOR MANUAL TABLE OF CONTENTS SECTION 1 ..........Introduction General .
  • Page 6 TABLE OF CONTENTS OPERATOR MANUAL NBT60XL Lifting ............2-33 Hand Signals .
  • Page 7 NBT60XL OPERATOR MANUAL TABLE OF CONTENTS Diagnostic Connector—Display USB-B Port......3-14 PC1 Interface Connector .
  • Page 8 TABLE OF CONTENTS OPERATOR MANUAL NBT60XL Operation ............3-32 Crane Remote Control (Optional).
  • Page 9 NBT60XL OPERATOR MANUAL TABLE OF CONTENTS Lubrication Points ............5-3 Internal Cable Sheave Lubrication .
  • Page 10 About Faults and Real-Time I/O Diagnostics......7-22 About the Manitowoc Diagnostic Code Mobile Application ....7-23...

  • Page 11: Section 1

    If you are the new owner of a National Crane, please register local regulations, safety codes or insurance requirements. it with Manitowoc Crane Care so we have the ability to The NBT60XL cranes have been designed for maximum h t t p s : / / c o n t a c t y o u i f t h e n e e d a r i s e s .
  • Page 12 INTRODUCTION OPERATOR MANUAL NBT60XL 10256 FIGURE 1-1 Published 11-01-2020 Control # 710-00...
  • Page 13 NBT60XL OPERATOR MANUAL INTRODUCTION 10256 10257 9591 7450 9592 Item Component Item Component Turret Bearing Cab Crane Controls (Inside Cab) Hoist Rope Ground Outrigger Control RCL, Display Screen (Inside Cab) Hydraulic Pump Rated Capacity Limiter (RCL) Reel Cab Outrigger Control (Inside Cab)
  • Page 14 Care. The crane must not be returned to service until it is thoroughly inspected for any evidence of damage. All damaged parts must be repaired or replaced as authorized by your local National Crane distributor or Manitowoc Crane Care. Published 11-01-2020 Control # 710-00...

  • Page 15: Safety Messages

    NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS SECTION 2 SAFETY PRECAUTIONS SECTION CONTENTS Safety Messages......2-1 Environmental Protection.

  • Page 16: General

    National Crane distributor must be immediately advised of the incident and consulted on necessary inspections and repairs. Should the distributor not be immediately available, contact should be made directly with Manitowoc Product Safety at the address below. The equipment must not be CAUTION...

  • Page 17: Operator Qualifications

    NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS each person responsible for assembly, disassembly, Make sure that all personnel working around the equipment operation and maintenance of the equipment. are thoroughly familiar with safe operating practices. You must be thoroughly familiar with the location and content of No personnel shall be allowed to climb onto the equipment or all decals on the equipment.

  • Page 18: Operational Aids

    SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL Training is ESSENTIAL for proper equipment operation. • When a Boom Angle or Radius Indicator is inoperative Never jeopardize your own well-being or that of others by or malfunctioning, the radius or boom angle shall be attempting to operate equipment on which you have not determined by measurement.

  • Page 19: Anti-Two-Blocking Device

    NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS Anti-Two-Blocking Device to prevent two-blocking the boom tip(s) and the hook block, etc. The closer the load is carried to the boom nose the more This equipment should have a functional Anti-Two-Block and important it becomes to simultaneously let out hoist rope as Control Lock-Out System.

  • Page 20: Load Charts

    SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL Load Charts Load Charts represent the absolute maximum allowable loads, which are based on either tipping or structural limitations of the equipment under specific conditions. Knowing the precise load radius, boom length, and boom angle should be a part of your routine planning and operation.

  • Page 21: Wind Speeds

    NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS NOTE: The wind speed corresponding to the Beaufort scale in the table is mean wind speed at 10 m (33 ft) elevation over a period of 10 minutes. Table 2-1 Beaufort Wind Scale Maximum Wind Speed...
  • Page 22 SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL Simplified Method to Determine Maximum Permissible Wind Speed Determine 3-Second Gust 0.14 V(z) = [(z/10) + 0.4]v [m/s] Wind Speed at boom tip, 0.14 V(z) = [(z/33) + 0.4]v [mph] V(z) 13.4 m/s < V(z) < 20.1 m/s V(z) >...
  • Page 23 NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS Determination of 3-second wind gust speed at boom Size and Shape of the load: tip height: These rated capacities are also based on the assumption that the Wind Resistance Area of load, Awr is not more...
  • Page 24 SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL Calculation of Projected Wind Area (Ap) Wind Wind = 8 m = 24 m 25 ft 25 ft Wind Wind 10 ft 3 ft = 75 ft = 250 ft 10 ft 3 ft 8384-1...
  • Page 25 NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS Table 2-2 Wind Drag Coefficient Maximum Permissible Wind Speed If the wind resistant area of the load Awr is greater than (load) Shape the allowable wind resistant area Awr , the ratio can be (allow) used to determine a permissible wind speed V(z) for the load 1.1 to 2.0...
  • Page 26 SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL Rated Load Chart Example - Metric 8383-1 FIGURE 2-3 2-12 Published 11-01-2020 Control # 710-00...
  • Page 27 NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS Table 2-4 Example-Capacity Reduction Factors for Wind Speed V(z) Greater than 13.4 m/s - Metric (Only for lifting with main boom on fully extended outriggers, with or without stowed extension) For wind speed V(z) (3-second gust speed at boom tip height) V(z) > 13.4 m/s ≤ 20.1 m/s, the Reduced Capacity...
  • Page 28 SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL At wind speeds greater than 13.4 m/s, it is not permissible to lift a load greater than 12,040 kg, even if the wind resistance Load example 1.3a: area of the load is less than 14.45 m...
  • Page 29 NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS Refer to the above Lifting Limits at wind speed V(z) Ratio = 1.37 > 13.4 m/s and ≤ 20.1 m/s. Comparing the load and wind resistant area to the allowable: From Table 2-5, the maximum permissible wind speed at •...
  • Page 30 SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL Rated Load Chart Example - Non-metric 8382-1 FIGURE 2-4 2-16 Published 11-01-2020 Control # 710-00...
  • Page 31 NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS Refer to the above equipment configuration for the following load conditions: Example and Sample Calculations (Non-metric) Load example 2.1: The following example illustrates how to calculate allowable load while operating in wind speed (3-second wind gust With known Wind Drag Coefficient of the load Cd, speed) above 13.4 m/s (30 mph) and maximum permissible...

  • Page 32: Lifting Operations

    SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL the wind resistance area of load can be estimated as: • Is Awr less than Awr (load) (allow) 216 ft ≤ 149 ft ......NO = Ap x Cd = 180 x 1.2 = 216 ft...

  • Page 33: Counterweight

    NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS Always keep the load as near to the equipment and as close Always use enough parts-of-line to accommodate the load to to the ground as possible. be lifted. Lifting with too few parts-of-line can result in failure of the hoist rope.

  • Page 34: Tilt-Up Panel Lifting

    SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL • Make sure that all signals are coordinated through the lift • The wire rope and sheaves shall be inspected prior to director or person in charge of the lift. and following the lifting operations for chaffing or scrubbing.

  • Page 35: Equipment

    NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS In addition to the operating requirements that are detailed in showing inspections were performed on the equipment the operating manuals and on the load capacity chart, pile during the time it was used for pile driving or extraction.

  • Page 36: Set-Up And Operation

    SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL Example decal. For reference only. 8822 Equipment operation is dangerous when close to an The safest way to avoid electrocution is to stay away from energized electrical power source. Exercise extreme caution electrical power lines and electrical power sources.

  • Page 37: Electrocution Hazard Devices

    NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS boom nose and a small portion of the boom. Performance of boom cages and boom guards is limited by their physical size, insulating characteristics, and operating environment (e.g. dust, dirt, moisture, etc.). The insulating characteristics of these devices can be compromised if not kept clean, free of contamination, and undamaged.

  • Page 38: Special Operating Conditions And Equipment

    • If a thunder storm is forecast damaged parts are repaired or replaced as authorized by your National Crane distributor or Manitowoc Crane Care. Use electrically conducting material for grounding. Special Operating Conditions and Hammer a metal rod (3, Figure 2-5) (length of Equipment approximately 2.0 m (6.6 ft)) at least 1.5 m (5 ft) into the...
  • Page 39 NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS Also see the optional equipment manual titled Personnel • The equipment operator must remain at the equipment Basket Manual which addresses safety, inspection, testing, controls at all times when personnel are off the ground. operation, installation, and lubrication.

  • Page 40: Environmental Protection

    SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL The following standards and regulations regarding personnel S h u t d o w n t h e e q u i p m e n t w h i l e m a k i n g r e pa i r s o r handling are available by mail at the following addresses: adjustments.

  • Page 41: Lubrication

    If any hydraulic fluid is injected into the skin, obtain medical attention immediately or gangrene may result. • Consult with Manitowoc Crane Care to determine if load testing is required after a structural repair is performed. • Do not attempt to repair or tighten any hydraulic hose or...

  • Page 42: Hoist Rope

    For detailed information concerning synthetic hoist rope, than two (2) broken wires at an end connection. refer to K100™ Synthetic Crane Hoist Line Manual P/N 9828100734 available by contacting Manitowoc Crane Care. • Core deterioration, usually observed as a rapid...

  • Page 43: Sheaves

    NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS ASME and similar organizations. See the Service • Operate the new rope—first through several cycles at Manual for inspection procedures. light load—then through several cycles at intermediate load, to allow the rope to adjust to operating conditions.

  • Page 44: Batteries

    SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL TRANSPORTING THE EQUIPMENT upon the user’s experience and the demands of his application. Before transporting the equipment, check the suitability of Batteries the proposed route with regard to the equipment height, width, length, and weight.

  • Page 45: Work Practices

    NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS WORK PRACTICES Follow the instructions in this manual when preparing the equipment for travel. Personal Considerations If using a boom dolly/trailer, thoroughly read and understand all the steps and safety precautions in this manual for setup Always adjust the seat and lock it in position, and fasten the and travel.

  • Page 46: Job Preparation

    SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL access steps, or walking/working surfaces could cause a Make sure that all persons are away from the equipment and slipping accident. A shoe that is not clean might slip off a the Travel Select Lever is in the “N” (Neutral) position with control pedal during operation.

  • Page 47: Lifting

    NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS Make sure that the rope is properly routed on the hook block Make sure that the load is well secured and attached to the and boom nose and that all rope guards are in place.

  • Page 48: Hand Signals

    SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL Use tag lines (as appropriate) for positioning and restraining Do not remove right side boom nose pins unless the jib is loads. Check the load slings before lifting. properly pinned and secured on front and rear stowage brackets.
  • Page 49 NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS 9580 FIGURE 2-6 NATIONAL CRANE 2-35 Published 11-01-2020 Control # 710-00...

  • Page 50: Parking And Securing

    SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL PARKING AND SECURING • Chock the wheels, if not on outriggers. • Lock the operator’s cab (if applicable) and install vandal guards, if used. WARNING COLD WEATHER OPERATION Tipping Hazard! Cold weather operation requires additional caution on the When parking the equipment and leaving it unattended part of the operator.
  • Page 51 NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS would retract approximately 196 mm (7 3/4 in) [see Table 2- cool. The load will lower as the telescope cylinder(s) retracts 8]. A cylinder extended 1.5 m (5 ft) in which the oil cools allowing the boom to come in. Also, the boom angle will 15.5°C (60°F) would only retract approximately 38 mm (1 1/...

  • Page 52: Model Specific Information

    Manitowoc Crane Care immediately for overloads of These inspections apply only to overloads up to 50%. For 50% and higher. overloads of 50% or higher, equipment operation must be stopped immediately and Crane Care must be contacted for...

  • Page 53: Boom Inspection

    NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS Boom Inspection 8836-2 9, 10 2, 3 9, 10 8836-1 Illustration for reference only. Your crane may be different. NATIONAL CRANE 2-39 Published 11-01-2020 Control # 710-00...
  • Page 54 SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL NOTE: The following checklist includes all features that can be found on National Crane. Your crane may not have some features. Overload less than 25% Sheaves, Inspect all for damage. Rope Guides Collar-Wear Pads, Pad Inspect for damage.

  • Page 55: Superstructure Inspection

    NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS Superstructure Inspection 9, 10 10,11 10,11 8836-1 Illustration for reference only. Your crane may be different. NATIONAL CRANE 2-41 Published 11-01-2020 Control # 710-00...
  • Page 56 SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL NOTE: The following checklist includes all features that can be found on National Crane. Your crane may not have some features. Overload less than 25% Lift Cylinder Inspect for leaks. See topic in Introduction section Wire Rope Inspect all for damage.

  • Page 57: Carrier Inspection

    NBT60XL OPERATOR MANUAL SAFETY PRECAUTIONS Carrier Inspection 8836-1 Illustration for reference only. Your crane may be different. NATIONAL CRANE 2-43 Published 11-01-2020 Control # 710-00...
  • Page 58 SAFETY PRECAUTIONS NBT60XL OPERATOR MANUAL NOTE: The following checklist includes all features that can be found on National Crane. Your crane may not have some features. Overload less than 25% Stabilizer Inspect for leaks. Cylinders Outrigger Inspect for deformation and cracked welds.

  • Page 59: Section 3

    NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES SECTION 3 CONTROLS AND OPERATING PROCEDURES SECTION CONTENTS General ........3-2 Diagnostic Connector—Crane USB-B Port .

  • Page 60: Jump Starting Hazard

    Jump Starting Hazard Crane Software Overview Do not attempt to jump start the crane. The NBT60XL is equipped with a Controller Area Network (CAN) bus electronic system that controls the majority of the CAUTION devices on the crane. This is a distributed system consisting...

  • Page 61: Getting Started

    Includes seat switch, arm GETTING STARTED rest switch, and CP switch) The NBT60XL cranes feature several interlocks that must be • Ignition State = 4: Remote active. Allows remote satisfied before operating the crane. To operate the crane, operation.

  • Page 62: Truck Cab Controls

    CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL Engine Speed Governor operation. Similar to the Ignition States, both crane and remote power switches must be OFF to switch between Some diesel engines are equipped with a variable speed states. governor which overrides the engine speed governor. If...

  • Page 63: Cab Outrigger Control Panel

    NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES The outrigger midspan selector pin (1, Figure 3-1) can be Pre-selection of a button or a combination of buttons (one or used to extend the outrigger to 50% of its length. On the...
  • Page 64 CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL 9594 7459-16 7448-1 Illustration for reference only. Your crane may be different. 9697 10258 Item Description Item Description Outrigger Midspan Selector Pin Outrigger Extend/Retract Cylinder Outrigger Beam Assy Long Console Panel Outrigger Beam Assy Short...

  • Page 65: Cab Outrigger Control

    NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES CAB OUTRIGGER CONTROL FRONT LEFT R I G H T SIDE SIDE 8232-5 REAR Item Description Outrigger Beam Selector Button Outrigger Jack Selector Button Extend Button Retract Button Single Front Outrigger (SFO) Button (if...

  • Page 66: Outrigger Selector Valve

    CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL The ground control outrigger beam selector buttons NOTE: To ensure a true reading always make sure the cab (Figure 3-1 and Figure 3-3) are used to operate the front or tilt is completely lowered.
  • Page 67 NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES Emergency Stop Switch NOTE: Use the emergency stop switch only in the case of an emergency to shut down the engine; do not use There is an emergency stop switch (9, Figure 3-3) on the the emergency stop switch regularly as a means of outrigger controls on each side of the carrier.

  • Page 68: Crane Controls

    CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL CRANE CONTROLS 9598 9597 9596 10258 Item Description Item Description Outrigger Control Panel Display Diagnostic Connector Swing Brake Pedal Crane Level Indicator Boom Telescope Pedal (Optional) Truck Engine Hi/Low Switch Foot Throttle Pedal...
  • Page 69 NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES 9600 9599 7459-22 Item Description 7459-23 Dual Axis Controller-Boom Lift/Main Hoist Dual Axis Controller-Swing/Tele/ Aux Hoist Seat Belt Item Description Seat Back Adjustment Single Axis Controller-Swing Control Lever Seat/Controls Assembly Slide Adjustment Seat (only) Slide Adjustment Lever Lever 360°...

  • Page 70: Swing Brake Pedal

    CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL The crane controls are located in the crane cab and are used for all crane functions. See Figure 3-4 and Figure 3-4 for crane cab item number (#) identification. For best control response, run the engine at governed RPM when operating the crane.

  • Page 71: Boom Telescope Pedal (Standard With Aux Hoist)

    NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES RCL Display Panel The display panel (5, Figure 3-4) is for the Rated Capacity Limiter (RCL). For more information, see “Rated Capacity Limiter” on page 7-1. The RCL assists the crane operator with the information for the crane to perform safely within its design parameters.

  • Page 72: Emergency Stop Switch

    RCL Override information before using the RCL override connect tool, and the appropriate software are required. on/off switch. For information concerning the operation and Contact Manitowoc Crane Care to obtain the appropriate maintenance of the RCL system, see Section 7 - Rated diagnostic cable.

  • Page 73: Diagnostic Connector-Crane Usb-B Port

    A laptop computer with a USB connector and the appropriate Skylight Wiper Switch electrical system software is required. Contact Manitowoc The skylight wiper switch (19, Figure 3-4) is located in the Crane Care to obtain the appropriate diagnostic cables.

  • Page 74: Single Axis Controller (Swing/Boom Tele)

    CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL Single Axis Controller (Swing/Boom Tele) Moving the lever in a diagonal direction actuates the two functions simultaneously. CAUTION Dual Axis Controller (Swing/Tele/Aux Hoist) Do not actuate the Swing Control Lever while the Swing...

  • Page 75: Radio

    NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES Radio Hoist Rotation Indicator (HRI) Display The HRI information appears on the operating screen of the The radio (24, Figure 3-4) is located on the front operator RCL display. The icon indicates the current hoist in operation console.

  • Page 76: Heater

    CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL FIGURE 3-9 9605 WARNING FIGURE 3-8 9603 Explosion Hazard! Do not mix gasoline with diesel fuel. Death or serious HEATER injury can occur due to explosion. The diesel powered supplemental heater (1, Figure 3-9) is...

  • Page 77: Heater Coolant

    NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES Heater Coolant The heater coolant bottle (1, Figure 3-11) is mounted to the air conditioner. The coolant should contain a minimum 50/50 ratio mixture of water and antifreeze to prevent freezing or Turn clockwise to slushing.
  • Page 78 CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL Deploying the Cab Ladder Accessing the Cab Remove the ladder pin (1). After opening the cab door, climb the ladder and at the same time grasp the grab handles (2) in the cab doorway to enter Swing the ladder (3) to the vertical position over the the cab.
  • Page 79 NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES Ladder Insert Bushing (2 per location) Note: If optional step not installed Stowed Position Parts of crane not shown for clarity Possible Ladder Locations 9612 FIGURE 3-14 9611 Removing the Ladder from Stowed Position...

  • Page 80: Accessing The Boom And Hoists

    CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL Accessing the Boom and Hoists DANGER Fall Hazard! Ensure the steps are deployed and secured before entering the hoist maintenance platform. Failure to do so could result in death or serious injury. CAUTION Machine Damage! Stow and secure the steps before driving.

  • Page 81: Cold Weather Operation

    National Crane distributor, or by be no evidence of binding. Any damage or leakage contacting Manitowoc Crane Care directly). should be repaired immediately. • The RCL and anti-two-block system for proper CAUTION operation.

  • Page 82: Swing Drive And Turntable Bearing

    CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL Warm-up Procedures: • From 10°C to 4°C (50°F to 40°F): Crane operation with a load is allowed with medium engine RPM and medium Without operating the hoist function, warm the hydraulic function speed (joystick position) until the fluid reaches oil (see Hydraulic Oil System, page 3-24).

  • Page 83: Hoist System Operation

    NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES Neutral (common for manual and automated manual transmissions). DANGER • Set the truck park brake. Wheel chocks may also be required. A deviation between displayed and actual values indicates a malfunction and a RCL service representative •...

  • Page 84: Unattended Crane

    NBT60XL of cranes. • Check the work area for electric power lines. Each part contains the load chart, range diagram, and hoist data sheet.

  • Page 85: Lifting The Load

    NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES lifting devices must be included when determining the Retract and lower the boom after the lift is complete. weight of the load. SHUT DOWN AND PREPARATION FOR • The range diagram (Figure 3-18) shows the operating...
  • Page 86 CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL Engage the house lock. Lower the cab tilt completely down. CAUTION Secure the hook block/downhaul weight and A2B Outrigger beams must be pinned for travel. weight: If not pinned, outrigger beams may drift out during travel.
  • Page 87 NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES FIGURE 3-18 NATIONAL CRANE 3-29 Published 11-01-2020 Control # 710-00...
  • Page 88 CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL FIGURE 3-19 3-30 Published 11-01-2020 Control # 710-00...

  • Page 89: Standard Remote Control

    NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES STANDARD REMOTE CONTROL When the standard Remote Control (1) is in the stowed position as shown in Figure 3-20 the remote control charging The crane is equipped with a standard hand held radio cable (3, Figure 3-20) should be plugged into the remote remote control.

  • Page 90: Operation

    CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL Operation Item Description Main Hoist Up Auxiliary Hoist Up Center Front Stabilizer Retract Blank Frequency Change Stop/Off The remote control (Figure 3-22) operates only when the crane is running and the “Crane Power” switch is turned OFF, the boom length is less than 10ft extended, and the boom angle is less than 10 degrees.

  • Page 91: Crane Remote Control (Optional)

    NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES CRANE REMOTE CONTROL (OPTIONAL) 7648 FIGURE 3-23 The optional Crane Remote Control (Figure 3-23) will allow Item Description full remote control of the crane. The standard Remote Main Hoist High Speed Control is disabled when using the optional Crane Remote Control.

  • Page 92: Activating The Crane Remote Control

    CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL The LCD Screen (27, Figure 3-23 and Figure 3-24) on the If any interference is present in the area and the remote does display is used to communicate signal strength, battery level, not function properly, the radio's channel can be changed.
  • Page 93 NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES LCD SCREEN LAYOUTS Screen1 Screen 3 Screen 2 Actual Load Boom Length Load Radius Max Load Feedback Indicators Sample Screen Screen 5 Screen 6 Screen 4 Tip Height Reeving Boom Angle FIGURE 3-25 Use of rechargeable batteries or standard AA batteries is acceptable;...

  • Page 94: Camera System (Optional)

    CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL CAMERA SYSTEM (OPTIONAL) visible from the cab. For more information about adjusting the counterweights, see “Removable If equipped, the crane features two cameras: Counterweights” on page 4-23. • Hoist Camera—This camera (1, Figure 3-26) enables The cameras are viewed in the cab on the camera monitor the operator to view the during operation.
  • Page 95 NBT60XL OPERATOR MANUAL CONTROLS AND OPERATING PROCEDURES Removing the Anemometer Assembly Install the bushing (2) over the mast (3) and rod keeper (4). Align the bushing and keeper holes so the safety pin Use the following procedure to remove the anemometer can be installed.
  • Page 96 CONTROLS AND OPERATING PROCEDURES OPERATOR MANUAL NBT60XL 9699 9700 FIGURE 3-29 In the cab, remove the safety pin (1, Figure 3-29) and Install the bushing (2) over the mast (4) and rod keeper bushing (2) from the anemometer stowage bracket (3).

  • Page 97: Section 4

    NBT60XL OPERATOR MANUAL SET-UP SECTION 4 SET-UP SECTION CONTENTS Outrigger Setup ......4-1 Anti-Two-Block Weight Installation ... 4-14 Proper Leveling of the Crane .

  • Page 98: Bubble Level Adjustment

    SET-UP OPERATOR MANUAL NBT60XL onto the rest). If necessary, relevel the crane using the procedures under Setting the Outriggers, page 4-2. Bubble Level Adjustment The bubble level adjustment should be checked periodically; if it is suspected that the bubble level indicator is out of adjustment, verify and adjust the bubble level as follows: Position the crane on a firm, level surface.

  • Page 99: Jib Safety Information

    NBT60XL OPERATOR MANUAL SET-UP NOTE: The RCL will automatically preselect the outrigger Operate with jib by boom angle when main boom is not position based on inputs from the four outrigger fully extended. Do not exceed rated jib capacities at any beam extension monitoring sensors.

  • Page 100: Erecting And Stowing The Jib

    SET-UP OPERATOR MANUAL NBT60XL ERECTING AND STOWING THE JIB General Warnings DANGER To prevent serious injury or death, always wear personal protective equipment; i.e., a hard hat, eye protection, gloves, and metatarsal boots. DANGER Boom angles are used to control speed at which jibs swing during erecting and stowage.

  • Page 101: Jib Operation

    Check that the jib is engaged on stowage brackets (front and rear) with the stow pin (1) installed and fully seated The NBT60XL cranes can support the following jibs: before removing the swing pin (5) from the boom nose. •...

  • Page 102: Stowing Procedure

    SET-UP OPERATOR MANUAL NBT60XL 19. Disconnect A2B/RCL cord (18) going to boom A2B extendable 2 section into the tele 1. Retraction of 2 switch and attach to quick coupler on jib A2B/RCL wire section may be facilitated by attaching loadline wedge (12, Figure 4-3) on rear of jib between the upper and socket to jib nose.

  • Page 103: Jib Removal

    NBT60XL OPERATOR MANUAL SET-UP boom tip. Move weight/chain assembly to boom tip (Figure 4-10). CAUTION If equipped, remove the anemometer assembly from the Use caution when swinging the jib to avoid unnecessary end of the jib. Install the anemometer assembly at the impact between the jib side plates or lacings and the hook end of the boom.
  • Page 104 SET-UP OPERATOR MANUAL NBT60XL Retaining Pin Retaining Pin and Spring Clip 9627 9629 9626 Stowed Position 9628 for pin when jib is erected. Stow Pin Jib Stowage Bracket Hook Bracket Boom Jib Swing Pin Right Side Attachment Pins Left Side Attachment Pins...
  • Page 105 NBT60XL OPERATOR MANUAL SET-UP 9632 FIGURE 4-4 NATIONAL CRANE Published 11-01-2020 Control # 710-00...

  • Page 106: Jib Maintenance

    SET-UP OPERATOR MANUAL NBT60XL Item Description CAUTION Boom Base Section Do not overload the jib or the attachment points when Tele 1 lowering the boom. Tele 2 Slowly lower the boom until the tip of the jib is on the...
  • Page 107 NBT60XL OPERATOR MANUAL SET-UP Setting Offset from 0° to 30° Slowly lower the boom until the tip of the jib is on the ground and the pressure on the offset pin is relieved. CAUTION The mast assembly (10, Figure 4-4) must be positioned on top of the base section before attempting to use the jib at the 0, 15, or 30 degree offset positions.
  • Page 108 SET-UP OPERATOR MANUAL NBT60XL Deploy the offset mast to the extended up position. See Setting the Offset Mast, page 4-13. 0-degree offset Raise the boom and operate as needed. position (REF) Setting Offset from 15° to 0° If not done, extend and set the outriggers. See “Setting the Outriggers”...

  • Page 109: Setting The Offset Mast

    NBT60XL OPERATOR MANUAL SET-UP Setting the Offset Mast Deploy the jib as outlined in (Jib Operation, page 4-5). Remove the pin (3) from the mast stowage bracket. The mast must be set for 0 degree and 30 degree for telescoping offset jib operation. The mast must be set for 0, Swing the mast (1) from the stowed position to the top of 15, and 30 degree for offset lattice jib operation.

  • Page 110: Anti-Two-Block Weight Installation

    The nuts, clamp and A2b Combinations bracket must be removed from the hoist rope when The NBT60XL cranes support reevings of up to 11 line parts, reeving for multi-part line depending on the hook block and auxiliary sheave case Chain Length 40 cm used.
  • Page 111 NBT60XL OPERATOR MANUAL SET-UP Table 4-1 Possible Multi-Part Line Reeving Combinations Line Parts Assembled View Reference Drawing Top Boom Nose Sheaves Top Boom Nose Sheaves Bottom Boom Bottom Boom Nose Sheaves Nose Sheaves 1-Part Line Reeving Overhaul Connect to Ball...
  • Page 112 SET-UP OPERATOR MANUAL NBT60XL Table 4-1 Possible Multi-Part Line Reeving Combinations (Continued) Line Parts Assembled View Reference Drawing Top Boom Nose Sheaves Top Boom Nose Sheaves Bottom Boom Nose Sheaves Bottom Boom Nose Sheaves 3-Part Line Reeving Connect to Hook Block...
  • Page 113 NBT60XL OPERATOR MANUAL SET-UP Table 4-1 Possible Multi-Part Line Reeving Combinations (Continued) Line Parts Assembled View Reference Drawing Top Boom Nose Sheaves Top Boom Nose Sheaves Bottom Boom Bottom Boom Nose Sheaves Nose Sheaves 5-Part Line Reeving Connect to Hook Block...
  • Page 114 SET-UP OPERATOR MANUAL NBT60XL Table 4-1 Possible Multi-Part Line Reeving Combinations (Continued) Line Parts Assembled View Reference Drawing Top Boom Nose Sheaves Top Boom Nose Sheaves Bottom Boom Bottom Boom Nose Sheaves Nose Sheaves 7-Part Line Reeving Connect to Hook Block...
  • Page 115 NBT60XL OPERATOR MANUAL SET-UP Table 4-1 Possible Multi-Part Line Reeving Combinations (Continued) Line Parts Assembled View Reference Drawing Top Boom Nose Sheaves Top Boom Bottom Boom Nose Sheaves Nose Sheaves Bottom Boom Nose Sheaves Sheave Auxiliary Case 9-Part Line Reeving...

  • Page 116: Lifting The Rated Load

    Hook Block Lifting the Rated Load The NBT60XL can be rated to lift up to 120,000 lb (60 tons) [49,895 kg (49.9 metric ton)] at an 6 ft radius with all booms retracted with a 11-part block. To make this lift the crane must be equipped with 0.63 in (16 mm) diameter wire rope with a...

  • Page 117: Wedge Sockets

    Do not attach dead end to live end or install wedge Terminator Wedge Installation backwards. The NBT60XL is shipped with a terminator wedge socket Use a mallet to seat Wedge and Rope as deep into which is National Crane’s preferred type of socket socket as possible before applying first load.
  • Page 118 SET-UP OPERATOR MANUAL NBT60XL the rope will bend as it leaves the socket, and the edge specialty wedge. Typically, it is recommended that the tail of the socket will wear into the rope causing damage to length of the dead-end should be a minimum of 6 rope the rope and eventual failure.

  • Page 119: Removable Counterweights

    C l e a r a l l p e r s o n n e l f r o m t h e c o u n t e r w e i g h t a n d superstructure area when mounting or removing the counterweight(s). The NBT60XL counterweight configuration features two 3,000 lb and two 5000 lb interchangeable counterweights. The maximum counterweight configuration is 16,000 lb (7558 kg).

  • Page 120: Mounting The Top Counterweight On The Superstructure

    Use the following procedure to install the 3000 lb (1360.8 kg) 7868-02 or 5 000 lb (22 68 kg ) top co unterweight sec tion (3, Figure 4-18) on a NBT60XL crane. The top counterweight is secured to the superstructure. Power Buttons Position the crane on a firm, level surface.
  • Page 121 NBT60XL OPERATOR MANUAL SET-UP counterweight cylinders. For more information, see Lowering the Counterweight Cylinders, page 4-24. Attach counterweight cylinders using counterweight pins (6, Figure 4-18). 10. Using the counterweight switch panel, fully raise the counterweight cylinders. For more information, see Raising the Counterweight Cylinders, page 4-24.

  • Page 122: Stowing The Top Counterweight On The Carrier Deck

    50 00 l b (226 8 kg ) top cou nterweig ht s ect ion (3, see House Lock, page 3-12. Figure 4-18) on the NBT60XL. The Counterweight Removal Slew Position Indicator Position crane on a firm, level surface.

  • Page 123: Mounting The Bottom Counterweight(S)

    (1360.8 kg) or 5000 lb (2268 kg) counterweight(s) on the alignment is achieved. NBT60XL/NTC60XL. If installing 6000 lb or greater counterweight combinations, the top counterweight should If necessary, retract left and right pins (5, Figure 4-20) be installed on the superstructure first.

  • Page 124: Stowing The Bottom Counterweight(S)

    SET-UP OPERATOR MANUAL NBT60XL 10261 10264 (3 Places per CWT) 16000 lb (7558 kg) Configuration Shown Counterweight Section — Top Counterweight Sections — Bottom Removal Cylinders Superstructure Attachment Pin Cylinder Attachment Pin Section Attachment Pin Counterweight Control Panel Bolt Jam Nut...
  • Page 125 NBT60XL OPERATOR MANUAL SET-UP (Optional) Set the camera display to view the rear view camera as necessary. Set display in Operator’s Console to the RCL Operating DANGER Section 7, Rated Mode Screen (Figure 4-19) (see Ensure that all mounting pins are properly installed and...
  • Page 126 SET-UP OPERATOR MANUAL NBT60XL THIS PAGE BLANK 4-30 Published 11-01-2020 Control # 710-00...

  • Page 127: General

    Specific recommendations of brand and grade of lubricants extreme condition lubrication, contact your local National are not made here due to regional availability, operating Crane Distributor or Manitowoc Crane Care. conditions, and the continual development of improved Environmental Protection products. Where questions arise, contact your National Crane Distributor or Manitowoc Crane Care.

  • Page 128: Chassis Grease

    OPERATOR MANUAL NBT60XL Open Gear Lubricant suitability of a specific fluid, check with your authorized National Cranes distributor or Manitowoc Crane Care. This is a special high-graphite adhesive lubricant that helps NOTE: All fluids and lubricants may be purchased by...

  • Page 129: Arctic Hydraulic Oil

    Petroleum based fluids developed especially for low level and must meet John Deere Standard JDM J20C. temperature service may be used with satisfactory results. Contact your National Crane distributor or Manitowoc Crane However, certain fluids, such as halogenated hydrocarbons, Care if you have any questions.
  • Page 130 LUBRICATION PROCEDURE AND CHARTS OPERATOR MANUAL NBT60XL National Crane Lube Specification Symbol Description Cold Weather Standard -40°C (-40°F) Antifreeze/Coolant (for Cab Heater) 6829101130 6829104212 EP-MPG Extreme Pressure Multipurpose Grease 6829003477 6829104275 GL-5 GL-5 Gear Lubricant 6829012964 6829014058 HYDO Hydraulic Oil...
  • Page 131 NBT60XL OPERATOR MANUAL LUBRICATION PROCEDURE AND CHARTS Lubrication Points (4 places) Telescoping 9669 Tilt Cab 9670 Lattice 9667 9671 9668 10a, 10b 11, 12 7449-1 Illustrations for reference only. FIGURE 5-1 Your crane may be different. NATIONAL CRANE Published 11-01-2020 Control # 710-00...
  • Page 132 LUBRICATION PROCEDURE AND CHARTS OPERATOR MANUAL NBT60XL Recommended Item Application Procedure Frequency Lubricant Check and Fill Weekly, Fill as required Hydraulic oil tank reservoir HYDO Change Semi-Annually After first 40 Hrs, Quarterly Hydraulic tank Oil filter Change or clean thereafter.

  • Page 133: Internal Cable Sheave Lubrication

    A 0.25 in (6.35 mm) diameter nozzle grease gun tip (National P/N 955045). Recommended lubricant is EP-3MG grease. • Contact Manitowoc Crane Care to obtain this tip. Fully extend and set the outriggers. Refer to Lubrication of the extend and retract sheaves is as follows: (Figure 5-2).

  • Page 134: Hoist Gearbox And Brake Oil

    NOTE: The NBT60XL cranes feature two hoists: Main and if equipped, Auxiliary. Use the inspection and oil change procedures below for each hoist. The hoist(s) share(s) oil between the gearbox and brake.

  • Page 135: Swing Gearbox Oil

    NBT60XL OPERATOR MANUAL LUBRICATION PROCEDURE AND CHARTS Fill the Gearbox and Brake Oil Rotate the hoist drum so the plug aligns with the oil fill access hole at the 3 o’clock position (4, Figure 5-3). Access hole Using a 5/16 inch (8 mm) Allen wrench, remove the Drain and fill plug drain and fill plug (Figure 5-4).

  • Page 136: Hydraulic Oil Reservoir Level

    LUBRICATION PROCEDURE AND CHARTS OPERATOR MANUAL NBT60XL outside this range, contact Manitowoc Crane Care for If the oil level is too low, add the recommended hydraulic oil recommendations. until the oil level is even with the upper mark. If the oil level is high, drain oil until the oil level is even with the upper mark.

  • Page 137: Wire Rope Lubrication

    NBT60XL OPERATOR MANUAL LUBRICATION PROCEDURE AND CHARTS WIRE ROPE LUBRICATION • not be soluble in the medium surrounding it under the actual operating conditions (example: Water). Wire rope is lubricated during manufacture and the lubricant • have a high film strength.

  • Page 138: Cleaning Procedures

    24 To help protect against corrosion of National cranes, hours after application. Manitowoc Crane Care recommends washing the crane at Once applied, treatment can appear to leave a slightly “oily” least monthly to remove all foreign matter. More frequent...

  • Page 139: Application

    Use of original paint colors is recommended necessary. to ensure the best color match possible. Please contact Manitowoc Crane Care should you have any For scratches and marks in areas of low visibility: questions. •...
  • Page 140 LUBRICATION PROCEDURE AND CHARTS OPERATOR MANUAL NBT60XL 7650-79 Illustrations for reference only. Your crane may be different. 7650-80 FIGURE 5-8 5-14 Published 11-01-2020 Control # 710-00...
  • Page 141 NBT60XL OPERATOR MANUAL LUBRICATION PROCEDURE AND CHARTS Item Description Item Description Downhaul Weight/Hook Block Tiedown Counterweight Pins Mirror Mounting Hardware Hoist Plumbing Connections Powertrain Hardware Tension Spring Outrigger Hose Connections Pivot Shaft Outrigger Pins, Clips Valve bank, Hose Connections inside turntable...
  • Page 142 LUBRICATION PROCEDURE AND CHARTS OPERATOR MANUAL NBT60XL THIS PAGE BLANK 5-16 Published 11-01-2020 Control # 710-00...

  • Page 143: Crane Inspection And Maintenance

    NBT60XL OPERATOR MANUAL MAINTENANCE CHECKLIST SECTION 6 MAINTENANCE CHECKLIST SECTION CONTENTS Crane Inspection And Maintenance ... 6-1 Jib Jack Service and Maintenance ... . 6-6 Inspections .
  • Page 144 MAINTENANCE CHECKLIST OPERATOR MANUAL NBT60XL Daily Inspections/Pre-use 26. Control and drive mechanisms for excessive wear and/ or contamination from lubricants, water or other foreign Check the following items: matter. Engine oil level. 27. All air, hydraulic, and working mechanisms before operating the PTO.

  • Page 145: Special Boom Inspection

    Stability mounting hardware per manufacturer’s specifications. Re-torque as necessary. Stability of unit throughout working area. Check the stability procedure in Installation Section of the NBT60XL Service Periodic/Annual Inspection Manual annually or when any changes are made to crane or truck.

  • Page 146: Dynamic Shock Loads

    MAINTENANCE CHECKLIST OPERATOR MANUAL NBT60XL chemicals or vapors or subjecting the rope to abrasive • Loss of rope diameter in a short rope length or material may shorten normal rope life. Frequent/periodic unevenness of outer strands indicates the rope needs to inspections and maintenance of rope is recommended for be replaced.

  • Page 147: Wire Rope Replacement

    NBT60XL OPERATOR MANUAL MAINTENANCE CHECKLIST • Inspect rope in areas subjected to rapid deterioration • Wear of one-third the original diameter of outside such as: individual wires. Worn rope, usually indicated by flat spots on the outer wires is unsafe for further use when...

  • Page 148: Replacement Rope

    If a cable replacement is required for the boom extension system, the replacement cable must be obtained through the Oil Cooler Manitowoc Crane Care. Extension cables are pre-stretched The heat exchanger must be kept clean for efficient and have special connections for proper operation.

  • Page 149: Tire Load And Inflation Table

    NBT60XL OPERATOR MANUAL MAINTENANCE CHECKLIST TIRE LOAD AND INFLATION TABLE NOTE: The values in the tables below are as published by the Tire and Rim Association 2005. Your vehicle Definite tire inflation pressures are established for each tire may be equipped with other tire sizes or the same size depending upon the load imposed on the tires.
  • Page 150 MAINTENANCE CHECKLIST OPERATOR MANUAL NBT60XL Radial Ply Metric Tires for Trucks, Busses, and Trailers Used in Normal Highway Service Radial Ply Tires Mounted on 15° Drop Center Rims Tire and Rim Association Standard Radial Ply Metric Tires for Trucks, Busses, and Trailers Used in Normal Highway Service Radial Ply Tires Mounted on 15°...
  • Page 151 NBT60XL OPERATOR MANUAL MAINTENANCE CHECKLIST Metric Wide Base Tires for Trucks, Busses, and Trailers Used in Normal Highway Service Tires Used as Singles Mounted on 15° Drop Center Rims Tire and Rim Association Standard Radial Ply Tires for Trucks, Busses, and Trailers Used in Normal Highway Service Radial Ply Tires Mounted on 15°...

  • Page 152: Specifications

    MAINTENANCE CHECKLIST OPERATOR MANUAL NBT60XL SPECIFICATIONS Hydraulic Hydraulic Pump ..............286 l/min (75.5 gpm) 2200 rpm, Variable displacement, axial piston with load sense Pump Displacement ............130 cc/rev (7.93 in /rev) Pump Max Pressure............338 bar (4900 psi) Load Sense Relief Valve ..........332 bar ±3.45 (4663 psi ±50) Pump Load Sense Margin..........

  • Page 153: Swing Gearbox

    NBT60XL OPERATOR MANUAL MAINTENANCE CHECKLIST Maximum Line Pull per Layer @ 310.2 bar (4500 psi) Layer Low Speed KG (lb) 7824 (17250) 7008 (15450) 6350 (14000) 5801 (12790) 5343 (11780) Swing Gearbox Output Torque................ 6779.1 N-m (60,000 in-lbs) Brake Release Pressure............12.1 bar (175 psi) Brake Torque (Static and dynamic)........

  • Page 154: Camera (Optional)

    View Angle (Hoist Camera) ........... 80° (Horizontal) View Angle (Rear View Camera) ........... 170° (Horizontal) General Specifications Capacity NBT60XL/NTC60XL ..........54.4 metric tons (60 tons) at 1.8 m (6 ft) radius Overall Length ............... 12.6 m (41.42 ft) Overall Width................. 2.6 m (101.6 in) Overall Height................
  • Page 155 Setting the Boom Angle Limit ....7-15 About the Manitowoc Diagnostic Code Mobile Setting the Tip Height Limit....7-15 Application .

  • Page 156: Rcl System Overview

    RATED CAPACITY LIMITER OPERATOR MANUAL NBT60XL FIGURE 7-1 9677 RCL SYSTEM OVERVIEW compares the actual conditions with the load chart. If an overload condition is sensed, audible and visual warnings The Rated Capacity Limiter (RCL) is an operational aid that...

  • Page 157: About The Rcl Display

    NBT60XL OPERATOR MANUAL RATED CAPACITY LIMITER Main Menu RCL Setup Tools Diagnostics Return to Operating Mode Screen 8717-2 FIGURE 7-2 About the RCL Display Table 7-1 Main Menu Options The Main Menu screen displays when: Icon Description • The display first powers up, or RCL Set-Up —...
  • Page 158 Crane Electrical Fault Monitoring, Hour Meter, Load Chart Part Number, Calibration Chart NOTE: On start up of the RCL, the Manitowoc splash Part Number and Module Input/Output screen and the National Crane logo screen screens with Software Versions and Real-Time appears for a few seconds each before the Main Sensor information.
  • Page 159 NBT60XL OPERATOR MANUAL RATED CAPACITY LIMITER Table 7-3 RCL Screen Symbols (Continued) Table 7-3 RCL Screen Symbols (Continued) Icon Description Icon Description RCL Capacity Lockout — Continuous visual RCL WADS Limit — The work area definition and audible warning that an overload condition (WADS) limit is measured as a straight line from exists.
  • Page 160 RATED CAPACITY LIMITER OPERATOR MANUAL NBT60XL Table 7-3 RCL Screen Symbols (Continued) Table 7-3 RCL Screen Symbols (Continued) Icon Description Icon Description Horn Silence — When highlighted blue, Hoist 1 (Main) Raise High Speed indicates the RCL warning horn is temporarily disabled for 15 seconds.

  • Page 161: About The Rcl And Atb Override Warnings

    NBT60XL OPERATOR MANUAL RATED CAPACITY LIMITER FIGURE 7-4 About the RCL and ATB Override Warnings Table 7-4 RCL and ATB Override Warnings Table 7-4 shows the RCL and ATB warning overrides that Icon Description appear on the RCL screen. The RCL override bypasses the RCL Override Warning (Red) —...

  • Page 162: Rcl Setup

    RATED CAPACITY LIMITER OPERATOR MANUAL NBT60XL RCL SETUP Step 2: Configuring the Boom If the crane is not configured with a jib, the following set up The RCL setup is where the lifting configuration of the crane screens will not appear. The system detects that no jib has is entered into the system.

  • Page 163: Step 3: Configuring The Counterweight(S)

    NBT60XL OPERATOR MANUAL RATED CAPACITY LIMITER Screen 3-2 Screen 4-1a (NBT60XL Only) 8807-11 9678 Selected 2 on Screen 2. Now select 1 or 2: is the jib retracted Selected 2 on Screen 3-2. Now select 1, 2, or 3: is the or extended? retracted jib straight (0°), midpoint offset (15°), or full offset...

  • Page 164: Step 4: Configuring The Outriggers

    RATED CAPACITY LIMITER OPERATOR MANUAL NBT60XL Step 4: Configuring the Outriggers 7521-10a Use one of the following procedures to configure the outriggers: • Outrigger Configuration Without Jib or Personnel Platform • Outrigger Configuration with a Personnel Platform • Outrigger Configuration with a Jib...
  • Page 165 NBT60XL OPERATOR MANUAL RATED CAPACITY LIMITER Extended range, the left-hand O/R graphic changes from (NTC60XL only), or 50% Extended range, the appropriate GRAY to BLUE. left-hand O/R graphic changes from GRAY to BLUE. Screen 6-3 Screen 6-1 8807-18 8807-17 If the user attempts to select OK before Fully Extended, 75%...

  • Page 166: Step 6: Confirming The Configuration

    RATED CAPACITY LIMITER OPERATOR MANUAL NBT60XL Step 5: Configuring Hoist and Reeving Screen 9 Screen 7 8807-21 8807-23 OPERATING MODE Select 1 to show the Main Hoist enabled. Select 2 to show the auxiliary hoist enabled. After the RCL is setup is complete, the RCL Operating Mode screen is displayed.

  • Page 167: Accessing Operating Mode Screen

    NBT60XL OPERATOR MANUAL RATED CAPACITY LIMITER Accessing Operating Mode Screen Overriding the RCL System Use this procedure to access the Operating Mode screen. The Operating Status key appears only after the DANGER RCL configuration and set-up is complete. The Operating...

  • Page 168: Setting The Slew Angle Limit

    RATED CAPACITY LIMITER OPERATOR MANUAL NBT60XL Setting the Slew Angle Limit Setting the WADS Limit Table 7-6 Operational Limits Selections Use the following procedure to set the Work Area Definition Icon Description Set (WADS).The WADS limits allow the operator to create virtual “walls”...

  • Page 169: Setting The Boom Angle Limit

    NBT60XL OPERATOR MANUAL RATED CAPACITY LIMITER RCL Limit #4 • Select DEL function key to remove the current XXXX-XX settings. • Select OK to store each position after input. • to return to previous screen with no inputs. Setting the Boom Angle Limit Use the following procedure to set the boom angle limit.

  • Page 170: Deleting All Limits

    RATED CAPACITY LIMITER OPERATOR MANUAL NBT60XL MAIN Menu • to return to previous screen with no inputs. Tools Diagnostics Deleting All Limits RCL Limit #6 8807-34 8807-35 To access the Tools Menu: • Use the directional arrows to highlight the Tools icon.

  • Page 171: Setting Up The Hydraulic Filter Reminder

    NBT60XL OPERATOR MANUAL RATED CAPACITY LIMITER Setting up the Hydraulic Filter Reminder allowed, but the maximum function speed is reduced according to the speed reduction. This display allows the operator to setup a reminder to Select function key 2 Tools on the MAIN Menu screen and check/replace the hydraulic return and suction filter on the the Tools menu appears.

  • Page 172: System Configuration

    RATED CAPACITY LIMITER OPERATOR MANUAL NBT60XL Joystick Output #2 Table 7-10 System Configuration Menu Icons Icon Description Software Update — Select this icon to load software updates. For more information, see the Service Manual. Crane Function Configuration — For more information, see the Service Manual.

  • Page 173: Setting System Date And Time

    NBT60XL OPERATOR MANUAL RATED CAPACITY LIMITER To enter the calibration password: In the System Configuration menu, select the Time Set Access the Sensor Calibration Menu. icon The Password screen appears. The Time Set screen appears. 9683 Enter the following. Use the directional arrow key,...

  • Page 174: Component Addressing

    RATED CAPACITY LIMITER OPERATOR MANUAL NBT60XL COMPONENT ADDRESSING Table 7-12 Sensor Calibration Warnings Table 7-13 shows the component addressing warning icons. Icon Description These icons may appear after a component is replaced. For more information about component addressing, see the Slew Angle —...
  • Page 175 NBT60XL OPERATOR MANUAL RATED CAPACITY LIMITER Table 7-15 describes the icons and data that populate the Table 7-15 Diagnostics Screen Icons (Continued) Diagnostics screen. Module Fault — Turns RED when any Table 7-15 Diagnostics Screen Icons CANbus is missing, including sensors and modules.

  • Page 176: Accessing The Diagnostics Menu

    “X” can be pressed. Tools Diagnostics Definitions of fault codes are available on the Manitowoc Diagnostics Code Mobile Application. Enter the fault code in the application to retrieve the definition. For more information, see “About the Manitowoc Diagnostic Code...

  • Page 177: About The Manitowoc Diagnostic Code Mobile Application

    Apple stores and compatible with most Android and Apple through the list of faults. mobile smart devices. To access the fault codes menu: To look up a fault code with the Manitowoc Diagnostic Code mobile application: Press the function key.
  • Page 178 Click NBT. diagnostics screen. For more information, see “About The NBT - Boomtrucks screen appears. Faults and Real-Time I/O Diagnostics” on page 7-22. Open the Manitowoc Diagnostics Code Application on your smart device. The Diagnostic Code Application splash screen appears.
  • Page 179 NBT60XL OPERATOR MANUAL RATED CAPACITY LIMITER Click Continue. The Fault code information is displayed. 9616 Click OK to return to the main screen. NATIONAL CRANE 7-25 Published 11-01-2020 Control # 710-00...
  • Page 180 RATED CAPACITY LIMITER OPERATOR MANUAL NBT60XL THIS PAGE BLANK 7-26 Published 11-01-2020 Control # 710-00...
  • Page 181 NBT60XL OPERATOR MANUAL Alphabetical Index Specifications............6-10 Accidents .
  • Page 182 OPERATOR MANUAL NBT60XL Shut Down and Preparation for Road Travel ....... . 3-27 Shut-Down .

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