Manitowoc NBT60XL Manuals

Manitowoc NBT60XL Manuals

Manuals and User Guides for Manitowoc NBT60XL. We have 1 Manitowoc NBT60XL manual available for free PDF download: Operator's Manual

Manitowoc NBT60XL Operator's Manual

Manitowoc NBT60XL Operator's Manual (184 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 10.86 MB

Table of Contents

Table of Contents
5
Section 1

11
- Supplemental Information
  11
- New Owner
  11
- Basic Nomenclature
  11
Section 2

15
- Safety Messages
  15
  - General
    16
  - Safety Alert Symbol
    16
  - Signal Words
    16
- Accidents
  16
- Operator Information
  16
- Operator Qualifications
  17
- Operational Aids
  18
- Equipment Stability/Structural Strength
  19
  - Load Charts
    20
  - Work Site
    20
- Wind Forces
  20
  - Wind Speeds
    21
  - Lifting Operations
    32
  - Counterweight
    33
  - Outrigger Lift off
    33
  - Multiple Equipment Lifts
    33
  - Tilt-Up Panel Lifting
    34
- Pile Driving and Extracting
  34
  - Equipment
    35
  - Equipment Inspection
    35
- Electrocution Hazard
  35
- Personnel Handling
  38
- Environmental Protection
  40
- Maintenance
  40
  - Service and Repairs
    40
  - Lubrication
    41
  - Tires
    41
- Hoist Rope
  42
  - Synthetic Hoist Rope
    42
  - Wire Rope
    42
  - Sheaves
    43
  - Batteries
    44
  - Engine
    44
- Transporting the Equipment
  44
- Travel Operation
  44
- Work Practices
  45
  - Personal Considerations
    45
  - Equipment Access
    45
  - Job Preparation
    46
  - Working
    46
  - Lifting
    47
  - Hand Signals
    48
- Jib
  48
- Parking and Securing
  50
- Shut-Down
  50
- Cold Weather Operation
  50
- Temperature Effects on Hook Blocks
  50
- Temperature Effects on Hydraulic Cylinders
  50
- Model Specific Information
  52
- Overload Inspection
  52
  - Boom Inspection
    53
  - Superstructure Inspection
    55
  - Carrier Inspection
    57
Section 3

59
- Jump Starting Hazard
  60
- Charging the Batteries
  60
- Crane Theory of Operation
  60
  - Crane Software Overview
    60
  - General
    60
- Getting Started
  61
  - Crane Ignition and Control States
    61
- Truck Cab Controls
  62
  - Truck Cab Ignition Switch
    62
  - Power Take off (PTO)
    62
  - Park Brake
    62
  - Engine Speed Governor
    62
  - Neutral Start/Safety Switch
    62
- Crane Cab Controls
  62
  - Crane Cab Operator Seat
    62
  - Crane Cab Left Armrest
    62
  - Outrigger Controls
    62
  - Cab Outrigger Control Panel
    63
  - Ground Station Outrigger Control Panels
    63
- Cab Outrigger Control
  65
- Crane Controls
  68
  - Swing Brake Pedal
    70
  - Swing Brake Indicator
    70
  - Swing Brake Control Switch
    70
  - Horn Button
    70
  - House Lock
    70
  - Boom Telescope Pedal (Standard with Aux Hoist)
    71
  - Foot Throttle Pedal
    71
  - RCL Display Panel
    71
  - RCL Override Switches
    71
  - Emergency Stop Switch
    72
  - Ac/Heater Vent
    72
  - Crane Ignition Switch
    72
  - 12V Receptacle
    72
  - Display USB Port
    72
  - Diagnostic Connector-CCS RCL Module
    72
  - Diagnostic Connector-Display USB-B Port
    72
  - PC1 Interface Connector
    72
  - Diagnostic Connector-Crane USB-B Port
    73
  - Level Indicator
    73
  - Engine Hi/Low Switch
    73
  - Crane Function Power Switch
    73
  - Remote Power Switch (Optional)
    73
  - Work Light Switch
    73
  - Skylight Wiper Switch
    73
  - Windshield Wiper/Washer Switch
    73
  - Air Conditioning/Heater Controls
    73
  - Single Axis Controller (Boom Lift/Hoist Rope)
    73
  - Single Axis Controller (Swing/Boom Tele)
    74
  - Dual Axis Controller (Boom Lift/Main Hoist) (Optional)
    74
  - Dual Axis Controller (Swing/Tele/Aux Hoist) (Optional)
    74
  - Seat Back Adjustment
    74
  - Seat/Controls Assembly Slide Adjustment Lever
    74
  - Seat Slide Adjustment Lever
    74
  - USB-A Power Port
    74
  - Seat/Controls Assembly Slide Adjustment
    74
  - Lever
    74
  - Radio
    75
  - Operator Seat Heater
    75
  - Main Hoist Speed
    75
  - Auxiliary Hoist Speed
    75
  - Hoist Rotation Indicator (HRI) System
    75
  - Cab Tilt Switch
    75
  - Adjustable Swing Speed Valve
    75
- Heater
  76
- Operating Procedures
  77
  - Equipment Familiarization
    77
  - Crane Cab Access
    77
  - Accessing the Boom and Hoists
    80
  - Equipment Checks
    80
  - Cold Weather Operation
    81
- Crane Warm-Up Procedures
  81
  - Engine
    81
  - Transmission
    81
  - Hoist
    81
  - Swing Drive and Turntable Bearing
    82
  - Axles
    82
  - Hydraulic Oil System
    82
  - Anti-Two Block Check
    82
  - RCL Check
    82
- Hoist System Operation
  83
  - Work Site Location
    83
  - Before Leaving the Truck Cab
    83
  - Stowing and Parking
    83
  - Unattended Crane
    84
  - Before Making the Lift
    84
- Load Chart
  84
  - Using the Load Chart
    84
  - Operator Manual Nbt60Xl
    84
- Lifting the Load
  85
- Shut down and Preparation for Road Travel
  85
- Standard Remote Control
  89
  - Batteries
    89
  - Operation
    90
- Crane Remote Control (Optional)
  91
  - Activating the Crane Remote Control
    92
- Camera System (Optional)
  94
- Wind Speed Indicator (Optional)
  94
Section 4

97
- Outrigger Setup
  97
  - Proper Leveling of the Crane
    97
  - Bubble Level Adjustment
    98
  - Site Selection
    98
  - Setting the Outriggers
    98
- Jib Safety Information
  99
- Erecting and Stowing the Jib
  100
  - General Warnings
    100
- Jib Operation
  101
  - Deployment Procedure
    101
  - Stowing Procedure
    102
- Jib Removal
  103
- Jib Installation
  103
- Jib Maintenance
  106
- Multi-Part Line Reeving
  110
- Installing Rope on the Hoist
  116
- Wedge Sockets
  117
  - Terminator Wedge Installation
    117
  - Wedge Socket Installation
    117
- Removable Counterweights
  119
Section 5

127
- General
  127
  - Environmental Protection
    127
  - Lubricants
    127
  - Arctic Conditions below -9°C (15°F)
    127
  - Chassis Grease
    128
  - Low Temperature Grease
    128
  - Extreme Pressure Multipurpose Gear Lubricant (EPGL)
    128
  - Open Gear Lubricant
    128
  - Antifreeze/Coolant (for Cab Heater)
    128
  - Anti-Wear Additives
    128
  - Hydraulic Oil
    128
  - Standard Hydraulic Oil
    128
  - Lubricants
    128
  - Arctic Hydraulic Oil
    129
  - Hydraulic Oil Inspection
    129
- Lubrication Points
  129
  - Internal Cable Sheave Lubrication
    133
  - Side and Bottom Boom Wear Pad Lubrication
    133
  - Outrigger Beam Lubrication
    133
  - Hoist Gearbox and Brake Oil
    134
  - Swing Gearbox Oil
    135
  - Hydraulic Oil Reservoir Level
    136
  - Surface Protection for Cylinder Rods
    136
- Wire Rope Lubrication
  137
- Carwell® Rust Inhibitor
  137
  - Protecting Cranes from Rusting
    137
  - Cleaning Procedures
    138
  - Inspection and Repair
    138
  - Application
    139
  - Areas of Application
    139
Section 6

143
- Crane Inspection and Maintenance
  143
  - Inspections
    143
  - Special Boom Inspection
    145
  - Stability
    145
- Hoist Rope Inspection and Maintenance
  145
  - Keeping Records
    145
  - Environmental Conditions
    145
  - Dynamic Shock Loads
    146
  - Precautions and Recommendations During Inspection
    146
  - Inspection
    146
  - Wire Rope Replacement
    147
  - Care of Wire Rope
    147
- Replacement Rope
  148
- Crane Adjustments and Repairs
  148
  - Boom Extension Cable
    148
  - Jib Jack Service and Maintenance
    148
  - Lubrication
    148
  - Rust Prevention
    148
- Hydraulic System
  148
  - Oil Cooler
    148
- Tire Load and Inflation Table
  149
- Specifications
  152
  - Hydraulic
    152
  - Air Conditioner
    152
  - Hoist System
    152
  - Swing Gearbox
    153
  - Crane Operating Speeds
    153
  - Counterweights
    153
  - Anemometer (Optional)
    153
  - Camera (Optional)
    154
  - General Specifications
    154
Section 7

156
- RCL System Overview
  156
  - About the RCL Display
    157
  - About the RCL and ATB Override Warnings
    161
- RCL Setup
  162
- Step 4: Configuring the Outriggers
  164
- Step 6: Confirming the Configuration
  166
- Operating Mode
  166
  - Step 5: Configuring Hoist and Reeving
    166
  - Accessing Operating Mode Screen
    167
  - Activating the TARE Function
    167
  - Overriding the RCL System
    167
- Operational Limits
  167
  - Accessing the Operational Limits Screen
    167
  - Setting the Slew Angle Limit
    168
  - Setting the WADS Limit
    168
  - Setting the Boom Angle Limit
    169
  - Setting the Tip Height Limit
    169
  - Setting Radius Limit
    169
  - Deleting All Limits
    170
- Tools
  170
  - Accessing the Tools Menu
    170
  - Setting Units of Measure
    170
  - Setting up the Hydraulic Filter Reminder
    171
  - Setting RCL Screen Brightness
    171
  - About Adjusting Joystick Output
    171
- System Configuration
  172
- Calibrating RCL Sensors
  173
- Component Addressing
  174
- Diagnostics
  174

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