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Related Manuals for Wood-mizer LT40AC Remote - ST
Summary of Contents for Wood-mizer LT40AC Remote - ST
- Page 1 Wood-Mizer ® Remote Operation LT40 AC Remote - ST rev. A1.00 Operator’s Manual This manual is to replace the related appropriate information from the non-remote sawmill Operator’s Manual Form #682...
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Page 2: Table Of Contents
Table of Contents Section-Page SECTION 1 REMOTE OPERATION Preparing for Remote Operation ................1-2 Remote Sawmill Operation ..................1-4 Preparing The Remote Option For Towing............... 1-5 Cold Weather Operation.................... 1-6 Hydraulic Control Operation..................1-7 Loading, Turning, And Clamping Logs ..............1-9 SECTION 2 MAINTENANCE &... -
Page 3: Remote Operation
The Remote Option also includes Wood-Mizer’s Simple Setworks system which allows automatic, incremental up/down movement of the cutting head. -
Page 4: Preparing For Remote Operation
Remote Operation Preparing for Remote Operation Preparing for Remote Operation Set up the sawmill as instructed in your sawmill operator’s manual. CAUTION! Moving the saw carriage before removing the cable chain support may cause damage to the chain. Also, moving the saw carriage when the chain is frozen can damage the chain. - Page 5 Remote Operation Preparing for Remote Operation See Figure 1-2. FIG. 1-2 Remote Operation ROdoc101921...
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Page 6: Remote Sawmill Operation
Remote Operation Remote Sawmill Operation Remote Sawmill Operation See Figure 1-3. All sawmill controls operate exactly as described in your sawmill operator’s manual except the clutch/brake. Instead of pulling a handle to engage the blade, push the toggle switch on the control panel up. Hold the switch up until the clutch motor stops completely. -
Page 7: Preparing The Remote Option For Towing
Remote Operation Preparing The Remote Option For Towing Preparing The Remote Option For Towing 1. After placing the saw head in its traveling position, engage the remote clutch switch to engage the drive belts. This will keep the engine from bouncing while towing the sawmill. 2. -
Page 8: Cold Weather Operation
Remote Operation Cold Weather Operation Cold Weather Operation If the sawmill is operated or stored in freezing conditions, the cable chain may freeze. Before moving the saw carriage, check to see if the chain is frozen: 1. Remove the chain support bracket (See Section 1.1). -
Page 9: Hydraulic Control Operation
Remote Operation Hydraulic Control Operation Hydraulic Control Operation The hydraulic control levers become operational when the contacts at the bottom of the carriage touch the power strip on the frame tube. The hydraulic control levers will only work when the cutting head is close enough to the front end of the mill to touch the power strip. - Page 10 Remote Operation Hydraulic Control Operation 1. Move the clamp out and down so it will not get in the way of logs being loaded onto the bed. Lower the clamp in/out lever to move the clamp out toward the loading side of the sawmill.
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Page 11: Loading, Turning, And Clamping Logs
Remote Operation Loading, Turning, And Clamping Logs Loading, Turning, And Clamping Logs CAUTION! Before loading a log, be sure the cutting head is moved far enough forward so the log does not hit it. Damage to the sawmill may result. CAUTION! Be sure the pivot rails, turning arm, clamp, and toe boards are below bed level before loading a log onto... - Page 12 Remote Operation Loading, Turning, And Clamping Logs To Turn Logs 1. Raise the turner lever to engage the log turner arm. Let the arm rise until it touches the log and starts to turn it. 2. Spin the log against the side supports until it is turned the way you want it for the first cut. If you want to turn the log more, do the following steps.
- Page 13 Remote Operation Loading, Turning, And Clamping Logs To Clamp Logs 1. Raise the clamp in/out lever and clamp the log against the side supports. 2. Lower the turner lever until the turner arm falls below the bed. 3. When the turner arm is lowered all the way, the side supports will begin to lower. Back the clamp off slightly, and let the side supports come down until they are positioned below the level of your first few cuts.
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Page 14: Maintenance & Troubleshooting
Maintenance & Troubleshooting Clean The Cable Chain & Support Tray SECTION 2 MAINTENANCE & TROUBLESHOOTING Clean The Cable Chain & Support Tray As you operate the sawmill, be aware of any pieces of debris that may fall on the cable chain and/or support tray. -
Page 15: Cable Chain Repair
Maintenance & Troubleshooting Cable Chain Repair Cable Chain Repair If a component of the cable chain breaks or is missing, replace the component. CAUTION! Do not operate the remote sawmill if the cable chain is damaged or components of the chain are missing. The chain components are interlocking and continued operation will cause more damage to the chain. -
Page 16: Cable Chain And Support Tray Alignment
Maintenance & Troubleshooting Cable Chain And Support Tray Alignment Cable Chain And Support Tray Alignment During each sawmill setup, check the alignment of the cable chain and the support tray: 1. The chain should travel in a straight line. Traveling at an angle will cause the chain to prematurely wear and break. - Page 17 Maintenance & Troubleshooting Cable Chain And Support Tray Alignment 2. The chain support tray must be level to prevent premature wear of the chain. Use a square to check the angle of the tray to the sawmill frame. Check at several locations along the length of the tray.
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Page 18: Board Removal Bumper Adjustment
Maintenance & Troubleshooting Board Removal Bumper Adjustment Board Removal Bumper Adjustment See Figure 2-4. Lightly compress the lower springs using the nuts shown below (A). Make sure the bumper roller is below the bed rail level. FIG. 2-4 ROdoc101921 Maintenance & Troubleshooting... -
Page 19: Replacement Parts
Replacement Parts SECTION 3 REPLACEMENT PARTS Replacement Parts HDSdoc101921... -
Page 20: How To Use The Parts List
+48-3912-1319. From the continental U.S., call 1-800-448-7881 to order parts. Have your customer number, vehicle identification number, and part numbers ready when you call. From other international locations, contact the Wood-Mizer distributor in your area for parts. HDSdoc101921... -
Page 21: Protective Conduits, Lt70L Super Hydraulic Hoses
Replacement Parts Protective Conduits, LT70L Super Hydraulic Hoses Protective Conduits, LT70L Super Hydraulic Hoses LENGTH „L” DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # 0.70 PROTECTIVE CONDUIT, LOG TURNER HOSE 099761 0.80 PROTECTIVE CONDUIT, IN/OUT LOG CLAMP CYLINDER HOSE- BASE 099762 0.80 PROTECTIVE CONDUIT, IN/OUT LOG CLAMP CYLINDER HOSE- TOP... -
Page 22: Remote Control Box
Replacement Parts Remote Control Box Remote Control Box REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # BOX ASSEMBLY, 10-SECTION REMOTE CONTROL 501103 BOX ASSEMBLY, 10-SECTION REMOTE CONTROL 509276 BOX ASSEMBLY, 10-SECTION REMOTE CONTROL FRONT 512224 BASE, REMOTE CONTROL BOX 500509-1 PLATE, REMOTE CONTROL BOX 500121-1... - Page 23 Replacement Parts Remote Control Box FITTING, 6SAE MALE-1/4NPT FEMALE 014686 FITTING, 1/4NPT MALE RUN TEE P09141 FITTING, 3/8JIC-1/4NPT 90L 015491 PLUG, 1/4” NPT W/EXTERNAL THREAD 096221 FITTING, 3/8NPT-3/8 BARB ELBOW P12708 WASHER, 8.4 FLAT ZINC F81054-1 NUT, M8-8-B HEX NYLON ZINC LOCK F81032-2 PLATE, REMOTE CONTROL BOX REAR 500516-1...
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Page 24: Remote Control Box M-Super Frame
Replacement Parts Remote Control Box M-Super frame Remote Control Box M-Super frame REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # BOX ASSEMBLY, 10-SECTION REMOTE CONTROL 528385 BOX ASSEMBLY, 10-SECTION REMOTE CONTROL 528343 BASE, REMOTE CONTROL BOX 500509-1 PLATE, REMOTE CONTROL BOX 500121-1 BOX WELDMENT, HYDRAULIC... - Page 25 Replacement Parts Remote Control Box M-Super frame FITTING, 1/4NPT MALE RUN TEE P09141 FITTING, 3/8JIC-1/4NPT 90L 015491 PLUG, 1/4” NPT W/EXTERNAL THREAD 096221 FITTING, 3/8NPT-3/8 BARB ELBOW P12708 WASHER, 8.4 FLAT ZINC F81054-1 NUT, M8-8-B HEX NYLON ZINC LOCK F81032-2 PLATE, REMOTE CONTROL BOX REAR 500516-1 PLATE, FRONT...
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Page 26: Electric Box Base
Replacement Parts Electric Box Base Electric Box Base REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # BASE, AC REMOTE ELECTRIC BOX - COMPLETE 088324 MOUNT WELDMENT, AC REMOTE ELECTRIC BOX 088333-1 BRACKET, AC REMOTE ELECTRIC BOX BASE 530171-1 WASHER, 8.4 FLAT ZINC F81054-1... -
Page 27: Adaptation Kit, Board Removal Bumper
Replacement Parts Adaptation Kit, Board Removal Bumper Adaptation Kit, Board Removal Bumper REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # ADAPTATION KIT, BOARD REMOVAL BUMPER (FOR NEW ”M” FRAME) 527071 BUMPER, BOARD REMOVAL 525029 MOUNT WELDMENT, BOARD REMOVAL BUMPER - ”M” FRAME 527021-1 BOLT, M10X120 8.8 CARRIAGE ZINC F81003-33... -
Page 28: Board Removal Bumper
Replacement Parts Board Removal Bumper Board Removal Bumper REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # BUMPER, BOARD REMOVAL - S FRAME 525029 BRACKET, BUMPER RIGHT 525025-1 PLATE WELDMENT, BOARD REMOVAL BUMPER 509547-1 ROD WELDMENT, BUMPER SPRING 510818-1 SPRING, 110X46X6.5 CUSHION 510815... - Page 29 Replacement Parts Board Removal Bumper REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # BOLT, M16X75-8.8-B HEX HEAD FULL THREAD ZINC F81006-10 ROLLER W/RUBBER BUSHING 514758 ROLLER, LT300 091782-1 TUBE, LT70AHDE30S ROLLER 091781 BEARING, 6205 2RS BALL 091804 RING, W 52 INSIDE RETAINING 091805 SHAFT, LT70AHDE30S ROLLER...
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Page 30: Board Removal Bumper Assembly
Replacement Parts Board Removal Bumper Assembly Board Removal Bumper Assembly REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # BOARD REMOVAL BUMPER ASSEMBLY, FRAME M 528350 BOARD REMOVAL BUMPER, FRAME M/S See Section 3.9 527049 FRAME, BOARD REMOVAL BUMPER ASSEMBLY 529773-1 BOLT, M12X130 8.8 CARRIAGE HEAD ZINC F81004-26... -
Page 31: Board Removal Bumper
Replacement Parts Board Removal Bumper Board Removal Bumper REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # BUMPER, BOARD REMOVAL - S/M FRAME 527049 PLATE WELDMENT, BOARD REMOVAL BUMPER 527046-1 ROD WELDMENT, BUMPER SPRING 510818-1 SPRING, 110X46X6.5 CUSHION 510815 SPRING, 60X23X3 ZINC 088992... - Page 32 Replacement Parts Board Removal Bumper REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # WASHER, WM4000 ROLLER MOUNTING 510874-1 WASHER, 6.4 FLAT ZINC F81053-1 BOLT, M6X12 8.8 HEX HEAD ZINC LOCK F81001-7 ROLLER W/RUBBER BUSHING See Section 3.25 527048 BOLT, M16X75-8.8-B-HEX HEAD FULL THREAD ZINC F81006-10...
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Page 33: Remote Equipment For Installation On A Wall (Cutting Length Of 6.5 M)
Replacement Parts Remote Equipment for Installation on a Wall (Cutting Length of 6.5 m) 3.10 Remote Equipment for Installation on a Wall (Cutting Length of 6.5 m) REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # REMOTE EQUIPMENT (CUTTING LENGTH OF 6.5 M) 518316 RAIL, COMPLETE GUIDE (CUTTING LENGTH OF 6.5M) 518315... -
Page 34: Remote Equipment For Installation On A Wall (Cutting Length Of 6.5-10 M )
Replacement Parts Remote Equipment for Installation on a Wall (Cutting Length of 6.5-10 m ) 3.11 Remote Equipment for Installation on a Wall (Cutting Length of 6.5-10 m ) REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # REMOTE EQUIPMENT (CUTTING LENGTH OF 6.5-10 M) 518713 RAIL, COMPLETE GUIDE (CUTTING LENGTH OF 6.5-10 M) - Page 35 Replacement Parts Guide Rail Support Post 3.12 Guide Rail Support Post REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # POST, GUIDE RAIL SUPPORT - COMPLETE 518736 POST, GUIDE RAIL SUPPORT 518707-1 BRACKET, 80X80 TUBE WRAP 518725-1 ARM, RAIL BRACKET 518709 PLATE, ARM CLAMPING 518885-1...
- Page 36 Replacement Parts Guide Rail Support Post REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # NUT, M8 8 HEX NYLON ZINC LOCK F81032-2 BOLT, M8X16-8.8-B HEX HEAD FULL THREAD ZINC F81002-20 BOLT, M8X30-5.8-B HEX HEAD FULL THREAD ZINC F81002-2 CAP, 80X80 2-4 #111227 TUBE END 089644...
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Page 37: Guide Rail Support Post
Replacement Parts Guide Rail Support Post 3.13 Guide Rail Support Post REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # POST, GUIDE RAIL SUPPORT - COMPLETE 520669 POST WELDMENT W/HOLES 520667-1 BRACKET, 80X80 TUBE WRAP 518725-1 ARM, RAIL BRACKET 518709 PLATE, ARM CLAMP 518885-1... - Page 38 Replacement Parts Guide Rail Support Post REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # NUT, M8 8 HEX NYLON ZINC LOCK F81032-2 BOLT, M8X16-8.8-B HEX HEAD FULL THREAD ZINC F81002-20 BOLT, M8X30-5.8-B HEX HEAD FULL THREAD ZINC F81002-2 CAP, 80X80 GR 2-4 #111227 TUBE END 089644...
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Page 39: 4-Post Remote Set
Replacement Parts 4-Post Remote Set 3.14 4-Post Remote Set REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # REMOTE SET, 4-POST 518884 RAIL, COMPLETE GUIDE (CUTTING LENGTH OF 6.5M) 518315 RAIL, 6 M C-PROFILE 518332 COUPLER, TRACK 518705 RAIL, 3 M C-PROFILE 518313 CLAMP, FLAT CABLE - END... -
Page 40: 5-Post Remote Set
Replacement Parts 5-Post Remote Set 3.15 5-Post Remote Set REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # REMOTE SET, 5-POST 518717 RAIL, COMPLETE GUIDE (CUTTING LENGTH OF 6.5-10 M) 518704 RAIL, 6 M C-PROFILE 518332 COUPLER, TRACK 518705 TROLLEY, CABLE MOVING 518333... -
Page 41: Support Assembly, Hoses & Cables
Replacement Parts Support Assembly, Hoses & Cables 3.16 Support Assembly, Hoses & Cables REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BRACKET ASSEMBLY, HOSES & CABLES SUPPORT (”M” FRAME) 521956 SUPPORT WELDMENT. CABLE DUCT. 525086-1 BOLT, M10X140-4.8 CARRIAGE ZINC F81003-14 WASHER, 10.5 FLAT ZINC F81055-1... -
Page 42: Support Assembly, Hoses & Cables
Replacement Parts Support Assembly, Hoses & Cables 3.17 Support Assembly, Hoses & Cables REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # SUPPORT WELDMENT. CABLE DUCT. 093203 SUPPORT WELDMENT. CABLE DUCT. 093194-1 BOLT, M10X140-4.8 CARRIAGE ZINC F81003-14 WASHER, 10.5 FLAT ZINC F81055-1 NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1... -
Page 43: Support Assembly, Hoses & Cables
Replacement Parts Support Assembly, Hoses & Cables 3.18 Support Assembly, Hoses & Cables DESCRIPTION ( indicates parts available in assemblies only) PART # SUPPORT WELDMENT. CABLE DUCT. 500504 SUPPORT WELDMENT. CABLE DUCT. 500505-1 WASHER, 10.5 FLAT ZINC F81055-1 NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1 NUT, M10-8-B HEX NYLON ZINC LOCK F81003-14... -
Page 44: Support Assembly, Hoses & Cables
Replacement Parts Support Assembly, Hoses & Cables 3.19 Support Assembly, Hoses & Cables REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # SUPPORT WELDMENT. CABLE DUCT. 518063 SUPPORT WELDMENT. CABLE DUCT. 518064-1 BOLT, M10X140-4.8 CARRIAGE ZINC F81055-1 WASHER, 10.5 FLAT ZINC F81033-1 NUT, M10-8-B HEX NYLON ZINC LOCK F81003-14... -
Page 45: Board Return Assembly
Replacement Parts Board Return Assembly 3.20 Board Return Assembly REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # LT40 BOARD RETURN ASSEMBLY 541900 LT40 BOARD RETURN ARM 541904 BOARD RETURN GUIDE 541855 Replacement Parts HDSdoc101921 3-27... -
Page 46: Board Return Guide
Replacement Parts Board Return Guide 3.21 Board Return Guide REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # GUIDE, BOARD RETURN 541855 GUIDE WELDMENT 541856-1 ROD, CHAIN GUIDE 539459-1 WASHER, 10.5 SPECIAL FLAT ZINC F81055-6 BOLT, M10X25 8.8 HEX HEAD FULL THREAD F81003-31 WASHER, 17 FLAT ZINC F81058-1... - Page 47 Replacement Parts Board Return Guide REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # WASHER, 5.3 FLAT ZINC F81052-1 BOLT, M5X50-8.8 HEX HEAD ZINC F81000-1 NUT, M5-8 DIN985 HEX NYLON ZINC LOCK F81030-2 CAP, 50X50 (3-5 MM THICK) (199274 MOSS) TUBE END 095371 Replacement Parts HDSdoc101921...
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Page 48: Board Return Arm
Replacement Parts Board Return Arm 3.22 Board Return Arm REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # ARM, LT40 BOARD RETURN 541904 BRACKET WELDMENT, BOARD RETURN 087788-1 PIN, 5X30 ROLL ZINC F81044-21 ARM WELDMENT, BOARD RETURN 087838-1 FITTING, M6 GREASE 086280 WASHER, 6.4 FLAT ZINC... - Page 49 Replacement Parts Board Return Arm REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # WASHER, 5.3 FLAT ZINC F81052-1 WASHER, 5.1 SPLIT LOCK F81052-2 BOLT, #10-32X1/2 HH F05004-60 WASHER, 5/8X5/16X.094 NYLON F05011-19 SPRING, 3/4X2 7/8X12GA 015479 WASHER, 13 FLAT ZINC F81056-1 NUT, 1/2-20 JAM NYLON LOCK F05010-79...
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Page 50: Electric Box, St 4 Kw (557006)
Electric Box, ST 4 kW (557006) 3.23 Electric Box, ST 4 kW (557006) OPIS (* wskazuje części dostępne jedynie w zespołach) Nr części Ilość BOX ELECTRIC AC 557006 GLAND, PG29 CABLE F81096-1 GLAND NUT, TRAILER HITCH, DW 11/H 085388 GLAND, DP 13/H CABLE F81096-4 GLAND, DP 9/H F81096-2... -
Page 51: Electric Box, St 4 Kw (557003)
Electric Box, ST 4 kW (557003) 3.24 Electric Box, ST 4 kW (557003) DESCRIPTION ( indicates parts available in assemblies only) PART # BOX ELECTRIC AC 557003 GLAND, PG29 CABLE F81096-1 GLAND NUT, TRAILER HITCH, DW 11/H 085388 GLAND, DP 13/H CABLE F81096-4 GLAND, DP 9/H F81096-2... -
Page 52: Roller With Rubber Bushing
Roller with Rubber Bushing 3.25 Roller with Rubber Bushing REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # ROLLER W/RUBBER BUSHING 527048 ROLLER, FRAME M/S 527044-1 TUBE, ROLLER - FRAME M/S - SR 527043 BEARING, 6205 2RS BALL 091804 SHAFT, ROLLER - FRAME M/S-SR 527050... -
Page 53: Electrical Wiring Diagrams, Lt40Me20Srah4-St
Electrical Information SECTION 4 ELECTRICAL WIRING DIAGRAMS, LT40ME20SRAH4-ST IMPORTANT! When using a sawmill with the rewired control panel it is very important not to switch between saw head forward/backward movement until the saw head stops. Failure to do so may result in serious sawmill damage. - Page 54 BTL5-E10-M900-P-KA05 ALTIVAR Li3 Li4 ALTIVAR 1S-1 ALTIVAR ALTIVAR Li1 Li2 Ai1 +10 COM C0 C1 C2 +V DIRECT D0-05DR - D LOGIC V1 W1 V1 W1 V1 W1 V1 W1 Y1 Z1 HAMULEC 7 2 8 9 10 SILNIK GLOWNY 11 14 15 16 23 5 START...
- Page 55 FIG. 4-2...
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