Miller Spoolmatic 15A Technical Manual
  1. Manuals
  2. Brands
  3. Miller Manuals
  4. Welding Accessories
  5. Spoolmatic 15A
  6. Technical manual

Miller Spoolmatic 15A Technical Manual

Hide thumbs Also See for Spoolmatic 15A:
Table of Contents

Advertisement

Quick Links

Download this manual
For product information,
Owner's Manual translations,
and more, visit
www.MillerWelds.com
Spoolmatic 15A
And 30A
TM-1213Q
2017−09
Eff. w/Serial No. KC248746
Processes
MIG (GMAW) Welding
Description
Feeder Gun
R
File: MIG (GMAW)

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Spoolmatic 15A and is the answer not in the manual?

Questions and answers

Related Manuals for Miller Spoolmatic 15A

Summary of Contents for Miller Spoolmatic 15A

  • Page 1 TM-1213Q 2017−09 Eff. w/Serial No. KC248746 Processes MIG (GMAW) Welding Description Feeder Gun Spoolmatic 15A And 30A File: MIG (GMAW) For product information, Owner’s Manual translations, and more, visit www.MillerWelds.com...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS FOR SERVICING ......... . 1-1.

  • Page 3: Section 1 − Safety Precautions For Servicing

    D Follow requirements in NFPA 70E for safe work practices and retaining spring clip such as an alligator clip. D Read instructions for test equipment. Personal Protective Equipment (PPE). Spoolmatic 15A And 30A TM-1213 Page 1...

  • Page 4: California Proposition 65 Warnings

    2. Do not place your body between welding cables. Arrange cables If cleared by your doctor, then following the above procedures is recom- to one side and away from the operator. mended. TM-1213 Page 2 Spoolmatic 15A And 30A...

  • Page 5: Section 2 − Definitions

    Safe1 2012−05 2-2. Miscellaneous Symbols And Definitions Some symbols are found only on CE products. Degree Of Amperes Volts Protection Duty Cycle Rated Welding Percent Current Primary Voltage Conventional Load Voltage Primary Current Notes Spoolmatic 15A And 30A TM-1213 Page 3...

  • Page 6: Section 3 − Specifications

    If door is pushed too far it will separate from handle. If this happens the door can be rein- stalled. Push door back into original posi- tion to close. 150 882-G TM-1213 Page 4 Spoolmatic 15A And 30A...

  • Page 7: Installing Wire Spool And Threading Welding Wire

    Reinstall top cover and canister cover. Tools Needed: 150 436-F 4-3. Rotating Canister Canister Loosen canister rotation thumb- screw (see Section 4-2). Move can- ister to desired position. Tighten thumbscrew. Rear View 150 433-A Spoolmatic 15A And 30A TM-1213 Page 5...

  • Page 8: Connecting To 24 Volt Weld Control

    Terminal In Control Connect weld cable to positive (+) weld output terminal in weld control. Reinstall weld control wrapper. Left Side Wrapper Off Tools Needed: 1-1/8, 5/8 in. Ref. 149 549-A / 149 966-J TM-1213 Page 6 Spoolmatic 15A And 30A...

  • Page 9: Installing Gas Supply

    Make sure flow adjust is closed when opening cylinder to avoid damage to the flowmeter. Adapter O-Ring Install adapter with O-ring between regulator/flowmeter cylinder. Argon Gas Tools Needed: 1-1/8, 5/8 in. ssb3.1* 5/94 − 158 697-A Spoolmatic 15A And 30A TM-1213 Page 7...

  • Page 10: Adjusting Drive Roll And Spool Brake Pressure

    Adjust drive roll tension thumbnut if necessary. Do not overtighten. Turn Off unit. Reinstall top cover. Adjusting Pressure WOOD Tools Needed: Ref. 151 112-F / 147 741-F TM-1213 Page 8 Spoolmatic 15A And 30A...

  • Page 11: Section 5 − Operation

    For shielding gas preflow and postflow, lightly press trigger before and after welding. Close valve on cylinder when fin- ished welding. sb5.1* 6/92 − S-0621-C / Ref. 147 741-F Spoolmatic 15A And 30A TM-1213 Page 9...

  • Page 12: Section 6 − Theory Of Operation

    Plug PLG2 Work 0 to 30 VDC Wire Drive Cord 2 Motor B2 0 to 10 VDC Wire Speed Control R4 10 VDC To Welding Power Source DC Control Circuits Weld Current Circuit TM-1213 Page 10 Spoolmatic 15A And 30A...

  • Page 13: Section 7 − Troubleshooting

    7-1. Troubleshooting Table See Section 7-2 for test points and values and Parts Sections for parts location. Use MILLER Testing Booklet (Part No. 150 853) when servicing this unit. See the Miller Extranet for service memos that may aid in the repair of this product.
  • Page 14 Continuous gas flow. Reduce regulator pressure to below 50 PSI. Check and repair or replace valve cap. Check and repair or replace misaligned or missing spring. Check orifice in gun housing. Replace if necessary. TM-1213 Page 12 Spoolmatic 15A And 30A...
  • Page 15 7-2. Troubleshooting Circuit Diagram For Spoolmatic 15A And 30A Guns ± Voltage Readings: a) 10-pin plug PLG2 CONNECTED b) power applied c) Tolerance 10% unless specified. For Gun Using WC-24 Or Welding Power Source With Remote 10 For Gun Using WC-115...

  • Page 16: Section 8 − Maintenance

    Gun Cables ~ Drive Rolls ~ Clean and Tighten Weld Terminals Every Months l Damaged Or Unread- l Damaged Gas Hose nl Cords able Labels Every Months ~ Blow out or Vacuum Inside Unit TM-1213 Page 14 Spoolmatic 15A And 30A...

  • Page 17: Changing Contact Tip And Liner (Effective With Serial No. Kc248746 Thru Lc478841)

    Overtightening nut will damage adapter. Tools Needed: 150 437 8-3. Changing Gun Contact Tip (Effective With Serial No. LC478842 And Following) Remove nozzle Nozzle FasTip Unscrew FasTip. Install new FasTip. Ref. 150 437-A Spoolmatic 15A And 30A TM-1213 Page 15...

  • Page 18: Replacing Head Tube Liner (Effective With Serial No. Lc478842 And Following)

    Pull liner out of head tube. Insert liner into head tube and reinstall head tube onto gun. A twisting motion may be need- ed to feed liner thru head tube. Tool Needed: 5/32 in. Ref. 803 551-C TM-1213 Page 16 Spoolmatic 15A And 30A...

  • Page 19: Changing Or Cleaning Drive Roll (Prior To Serial No. Kd376404)

    Tighten setscrews. Thread welding wire (see Section 4-2). Close and secure pressure roll assembly. Adjust drive roll pres- sure, if necessary (see Section 4-7). Reinstall top cover. Tools Needed: 5/16 in. Ref. 149 967-B Spoolmatic 15A And 30A TM-1213 Page 17...

  • Page 20: Replacing Or Cleaning Drive Roll Bearing (Prior To Serial No. Kg193179)

    Shoulder Washer Drive Roll Bearing Remove as shown. Use a wire brush to clean bearing. Reinstall with washers, and tighten screw. Close pressure roll assembly. Reinstall top cover. Tools Needed: Ref. 149 967-B Notes TM-1213 Page 18 Spoolmatic 15A And 30A...

  • Page 21: Gun Drive Assembly Maintenance (Effective With Serial No. Kg193179 Thru Kj260859)

    Thread welding wire through gun (see Section 4-2). Close and secure pressure roll assembly. Adjust drive roll pressure, if necessary (see Section 4-7). Reinstall top cover. Tools Needed: 5/16 in. Ref. 149 967-B / Ref. 800 945-A Spoolmatic 15A And 30A TM-1213 Page 19...

  • Page 22: Gun Drive Assembly Maintenance (Effective With Serial No. Kj260860 And Following)

    (see Section 4-2). Close and se- cure pressure roll assembly. Adjust drive roll pressure, if necessary (see Section 4-7). Reinstall top cov- Tools Needed: 5/16 in. Ref. 149 967-H / Ref. 800 945-A TM-1213 Page 20 Spoolmatic 15A And 30A...

  • Page 23: Replacing Canister Inlet Guide

    Install spool and thread welding wire (see Section 4-2). Close pressure roll assembly. Ad- just spool brake pressure and drive roll pressure as necessary (see Section 4-7). Reinstall covers. Tools Needed: Ref. 149 967-H Spoolmatic 15A And 30A TM-1213 Page 21...

  • Page 24: Replacing Contact Tip Adapter (Effective With Serial No. Kc248746 Thru Lc408323)

    8-12. Replacing Diffuser (Effective With Serial No. LC478842 And Following) Turn Off welding power source. Nozzle FasTip To remove, see Section 8-3. Diffuser Remove diffuser and replace. Tools Needed: 3/8 in. Ref. 803 348-G TM-1213 Page 22 Spoolmatic 15A And 30A...

  • Page 25: Section 9 − Electrical Diagrams

    Figure 9-1. Circuit Diagram For Spoolmatic 30A Eff/w Serial No. KB087733 Thru LA062998 195 712-A Figure 9-2. Circuit Diagram For Spoolmatic15A Eff/w Serial No. LC259178 Thru LH050050V Circuit Diagram For Spoolmatic 30A Eff/w Serial No. LA062999 Thru LH050050V Spoolmatic 15A And 30A TM-1213 Page 23...
  • Page 26 195 712-B Figure 9-3. Circuit Diagram For Spoolmatic15A And 30A Eff/w Serial No. LH050051V And Following 139 060-A Figure 9-4. Wiring Diagram For Spoolmatic 30A Eff/w Serial No. KB087733 Thru LA062998 TM-1213 Page 24 Spoolmatic 15A And 30A...
  • Page 27 TM-1213Q 2017−09 Processes MIG (GMAW) Welding Description Feeder Gun Spoolmatic 30A Prior To Serial No. KD376404 For OM-1213 (137531) Prior To Revision D For product information, File: MIG (GMAW) Owner’s Manual translations, and more, visit www.MillerWelds.com...

  • Page 28: Section 10 − Parts List Prior To Serial No. Kd376404

    SECTION 10 − PARTS LIST PRIOR TO SERIAL NO. KD376404 Hardware is common and not available unless listed. Ref. 143 116-B Figure 10-1. Main Assembly TM-1213 Page 26 Spoolmatic 15A And 30A...
  • Page 29 008033 Washer, Flat Felt .234 Id X .500 Od X .093Thk ..... . Spoolmatic 15A And 30A TM-1213 Page 27...
  • Page 30 ........... . ♦OPTIONAL To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM-1213 Page 28 Spoolmatic 15A And 30A...
  • Page 31 TM-1213Q 2017−09 Processes MIG (GMAW) Welding Description Feeder Gun Spoolmatic 30A Eff w/Serial No. KD376404 Thru KG193178 For OM-1213 (137531) Revisions D Thru H For product information, File: MIG (GMAW) Owner’s Manual translations, and more, visit www.MillerWelds.com...

  • Page 32: Section 11 − Parts List For Serial No. Kd376404 Thru Kg193178

    SECTION 11 − PARTS LIST FOR SERIAL NO. KD376404 THRU KG193178 Hardware is common and not available unless listed. 143 116-E Figure 11-1. Main Assembly TM-1213 Page 30 Spoolmatic 15A And 30A...
  • Page 33 ........Spoolmatic 15A And 30A TM-1213 Page 31...
  • Page 34 ......... . . ♦OPTIONAL To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM-1213 Page 32 Spoolmatic 15A And 30A...
  • Page 35 TM-1213Q 2017−09 Processes MIG (GMAW) Welding Description Feeder Gun Spoolmatic 30A Eff w/Serial No. KG193179 Thru KJ260859 For OM-1213 (137531) Revision J For product information, File: MIG (GMAW) Owner’s Manual translations, and more, visit www.MillerWelds.com...

  • Page 36: Section 12 − Parts List For Serial No. Kg193179 Thru Kj260859

    SECTION 12 − PARTS LIST FOR SERIAL NO. KG193179 THRU KJ260859 Hardware is common and not available unless listed. 143 116-H Figure 12-1. Main Assembly TM-1213 Page 34 Spoolmatic 15A And 30A...
  • Page 37 ..........Spoolmatic 15A And 30A...
  • Page 38 ......... . . ♦OPTIONAL To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM-1213 Page 36 Spoolmatic 15A And 30A...
  • Page 39 TM-1213Q 2017−09 Processes MIG (GMAW) Welding Description Feeder Gun Spoolmatic 30A Eff w/Serial No. KJ260860 Thru LB071103 For OM-1213 (137531) Revisions K To M For product information, File: MIG (GMAW) Owner’s Manual translations, and more, visit www.MillerWelds.com...

  • Page 40: Section 13 − Parts List For Serial No. Kj260860 Thru Lb071103

    SECTION 13 − PARTS LIST FOR SERIAL NO. KJ260860 THRU LB071103 Hardware is common and not available unless listed. 143 116-J Figure 13-1. Main Assembly TM-1213 Page 38 Spoolmatic 15A And 30A...
  • Page 41 Washer, Shldr Nyl .375 Od X .168 Id X .080 ..... . . Spoolmatic 15A And 30A TM-1213 Page 39...
  • Page 42 ... . ♦OPTIONAL To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM-1213 Page 40 Spoolmatic 15A And 30A...
  • Page 43 TM-1213Q 2017−09 Processes MIG (GMAW) Welding Description Feeder Gun Spoolmatic 30A Eff w/Serial No. LB071104 Thru LC259177 For OM-1213 (137531) Revisions N Thru P For product information, File: MIG (GMAW) Owner’s Manual translations, and more, visit www.MillerWelds.com...

  • Page 44: Section 14 − Parts List For Serial No. Lb071104 Thru Lc259177

    SECTION 14 − PARTS LIST FOR SERIAL NO. LB071104 THRU LC259177 Hardware is common and not available unless listed. 143 116-L Figure 14-1. Main Assembly TM-1213 Page 42 Spoolmatic 15A And 30A...
  • Page 45 Washer, Shldr Nyl .375 Od X .168 Id X .080 ..... . . Spoolmatic 15A And 30A TM-1213 Page 43...
  • Page 46 ... . ♦OPTIONAL To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM-1213 Page 44 Spoolmatic 15A And 30A...
  • Page 47 TM-1213Q 2017−09 Processes MIG (GMAW) Welding Description Feeder Gun Spoolmatic 15A And 30A Eff w/Serial No. LC259178 Thru LC344600 For OM-1213 (137531) Revisions Q Thru R For product information, File: MIG (GMAW) Owner’s Manual translations, and more, visit www.MillerWelds.com...

  • Page 48: Section 15 − Parts List For Serial No. Lc259178 Thru Lc344600

    SECTION 15 − PARTS LIST FOR SERIAL NO. LC259178 THRU LC344600 Hardware is common and not available unless listed. Ref. 803 348-A Figure 15-1. Complete Assembly TM-1213 Page 46 Spoolmatic 15A And 30A...
  • Page 49 ........Spoolmatic 15A And 30A TM-1213 Page 47...
  • Page 50 ........♦OPTIONAL To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM-1213 Page 48 Spoolmatic 15A And 30A...
  • Page 51 TM-1213Q 2017−09 Processes MIG (GMAW) Welding Description Feeder Gun Spoolmatic 15A And 30A Eff w/Serial No. LC344601 Thru LC478841 For OM-1213 (137531) Revisions S Thru T For product information, File: MIG (GMAW) Owner’s Manual translations, and more, visit www.MillerWelds.com...

  • Page 52: Section 16 − Parts List For Serial No. Lc344601 Thru Lc478841

    SECTION 16 − PARTS LIST FOR SERIAL NO. LC344601 THRU LC478841 Hardware is common and not available unless listed. Ref. 803 348-C Figure 16-1. Complete Assembly TM-1213 Page 50 Spoolmatic 15A And 30A...
  • Page 53 ..........Spoolmatic 15A And 30A TM-1213 Page 51...
  • Page 54 ........♦OPTIONAL To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM-1213 Page 52 Spoolmatic 15A And 30A...
  • Page 55 TM-1213Q 2017−09 Processes MIG (GMAW) Welding Description Feeder Gun Spoolmatic 15A And 30A Eff w/Serial No. LC478842 Thru LE239242 For OM-1213 (137531) Revisions U Thru V For product information, File: MIG (GMAW) Owner’s Manual translations, and more, visit www.MillerWelds.com...

  • Page 56: Section 17 − Parts List For Serial No. Lc478842 Thru Le239242

    SECTION 17 − PARTS LIST FOR SERIAL NO. LC478842 THRU LE239242 Hardware is common and not available unless listed. Ref. 803 348-D Figure 17-1. Complete Assembly TM-1213 Page 54 Spoolmatic 15A And 30A...
  • Page 57 ..........Spoolmatic 15A And 30A TM-1213 Page 55...
  • Page 58 ... ♦OPTIONAL To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM-1213 Page 56 Spoolmatic 15A And 30A...
  • Page 59 TM-1213Q 2017−09 Processes MIG (GMAW) Welding Description Feeder Gun Spoolmatic 15A And 30A Eff w/Serial No. LE239243 Thru LJ210300V For OM-1213 (137531) Revisions W Thru AB For product information, File: MIG (GMAW) Owner’s Manual translations, and more, visit www.MillerWelds.com...

  • Page 60: Section 18 − Parts List For Serial No. Le239243 Thru Lj210300V

    SECTION 18 − PARTS LIST FOR SERIAL NO. LE239243 THRU LJ210300V Hardware is common and not available unless listed. Figure 18-1. Complete Assembly Ref. 803 348-G TM-1213 Page 58 Spoolmatic 15A And 30A...
  • Page 61 Screw, 8-32 X .437Flathd Slt Stl ....... . Spoolmatic 15A And 30A TM-1213 Page 59...
  • Page 62 ... . To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM-1213 Page 60 Spoolmatic 15A And 30A...

  • Page 63: Section 19 − Parts List Including Consumables

    .030−1/16” WIRE INSULATOR Barrel Assy 6.0” STRAIGHT (#232 284) (227 749) (#221 087) (231 511) TAPERED INSULATOR Ref. 803 909-A / 803 932 / 803 933 / 803 934 Figure 19-1. Consumables Flowchart Spoolmatic 15A And 30A TM-1213 Page 61...
  • Page 64 ........... . TM-1213 Page 62 Spoolmatic 15A And 30A...
  • Page 65 BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS. To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model is required when ordering parts from your local distributor. Spoolmatic 15A And 30A TM-1213 Page 63...
  • Page 66 Eff w/Serial No. LE239243 Thru LJ210300V Notes Start Your Professional Over 80,000 trained 400 Trade Square East, Troy, Ohio 45373 Welding Career Now! since 1930! 1-800-332-9448 www.welding.org TM-1213 Page 64 Spoolmatic 15A And 30A...
  • Page 67 TM-1213Q 2017−09 Processes MIG (GMAW) Welding Description Feeder Gun Spoolmatic 15A And 30A Eff w/Serial No. LJ210301V And Following For OM-1213 (137531) Revisions AC Thru AQ For product information, File: MIG (GMAW) Owner’s Manual translations, and more, visit www.MillerWelds.com...

  • Page 68: Section 20 − Parts List For Serial No. Lj210301V And Following

    SECTION 20 − PARTS LIST FOR SERIAL NO. LJ210301V AND FOLLOWING Hardware is common and not available unless listed. Figure 20-1. Complete Assembly Ref. T0072-A TM-1213 Page 66 Spoolmatic 15A And 30A...
  • Page 69 ........... Spoolmatic 15A And 30A TM-1213 Page 67...
  • Page 70 ......... . . To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM-1213 Page 68 Spoolmatic 15A And 30A...

  • Page 71: Section 21 − Parts List Including Consumables

    .030−1/16” WIRE INSULATOR Barrel Assy 6.0” STRAIGHT (#232 284) (227 749) (#221 087) (231 511) TAPERED INSULATOR Ref. 803 909-A / 803 932 / 803 933 / 803 934 Figure 21-1. Consumables Flowchart Spoolmatic 15A And 30A TM-1213 Page 69...
  • Page 72 ........... . TM-1213 Page 70 Spoolmatic 15A And 30A...
  • Page 73 BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS. To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model is required when ordering parts from your local distributor. Spoolmatic 15A And 30A TM-1213 Page 71...
  • Page 74 Notes...
  • Page 75 Notes MATERIAL THICKNESS REFERENCE CHART 24 Gauge (.025 in) 22 Gauge (.031 in) 20 Gauge (.037 in) 18 Gauge (.050 in) 16 Gauge (.063 in) 14 Gauge (.078 in) 1/8 in (.125 in) 3/16 in (.188 in) 1/4 in (.25 in) 5/16 in (.313 in) 3/8 in (.375 in) 1/2 in (.5 in)
  • Page 76 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters−USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 For International Locations Visit www.MillerWelds.com © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2017 Miller Electric Mfg. Co. 2017−01...

This manual is also suitable for:

Spoolmatic 30a

Table of Contents