Related Manuals for Miller Classic Series
Summary of Contents for Miller Classic Series
- Page 1 OM-252 052B 2011−04 Classic Series Welding Helmets To help us serve you better, go to www.MillerWelds.Com/Helmet/Reg/...
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Page 2: Table Of Contents
TABLE OF CONTENTS SECTION 1 − WELDING HELMET SAFETY PRECAUTIONS −READ BEFORE USING ..1-1. Symbol Usage ............. 1-2. -
Page 3: Section 1 − Welding Helmet Safety Precautions −Read Before Using
SECTION 1 − WELDING HELMET SAFETY PRECAUTIONS − READ BEFORE USING helmet 2010−03 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous Indicates special instructions. situation which, if not avoided, will result in death or serious injury. -
Page 4: Proposition 65 Warnings
NOISE can damage hearing. Noise from some processes or equipment can damage hearing. Wear approved ear protection if noise level is high. READ INSTRUCTIONS. D Read and follow all labels and the Owner’s Manual carefully before installing, operating, or servicing unit. Read the safety information at the beginning of the manual and in each section. -
Page 5: Section 2 − Specifications
SECTION 2 − SPECIFICATIONS Specification Variable Shade Helmet Fixed Shade No. 10 Helmet Viewing Field 95 x 34 mm (3.75 x 1.375 in.) 95 x 35 mm (3.75 x 1.375 in.) Reaction Time 0.0001 sec (1/10,000) 0.000277 sec (1/3,600) Available Shades Darkened State: Darkened State: No. -
Page 6: Section 3 − Operating Instructions
SECTION 3 − OPERATING INSTRUCTIONS 3-1. Helmet Controls Two different lens assemblies are shown. Refer to the illustration that matches the lens on your helmet. Variable Shade Model Reset Button (See Section 3-2) Low Battery Indicator (See Section 3-2) Lens Delay Control (See Section 3-3) Variable Shade Control (No. -
Page 7: On Button And Low Battery Indicator
3-2. On Button And Low Battery Indicator The auto-darkening lens turns (darkens) automatically when welding begins and turns off when welding stops. Reset Button Press Reset button to check if the lens is working properly. When the Reset button is pressed, the lens should darken twice and re- turn to the clear state. -
Page 8: Variable Shade Control (No. 8 − 12)
3-4. Variable Shade Control (No. 8 − 12) Variable Shade Control (No. 8 − 12) Use the control to adjust the lens shade in the darkened state. Use the table below to select proper shade control setting based on your welding process. Start at shade 12 and adjust lighter to suit the welding application and your personal preference. -
Page 9: Sensitivity Control
3-5. Sensitivity Control Sensitivity Control Use control to make the lens more re- sponsive to different light levels in vari- ous welding processes. Use a Mid- Range or 30−50% sensitivity setting for most applications. It may be necessary to adjust helmet sensitivity to accommodate different lighting conditions or if lens is flashing On and Off. -
Page 10: Section 4 − Adjusting Headgear
SECTION 4 − ADJUSTING HEADGEAR There are four headgear ad- justments: headgear top, tightness, distance adjust- ment, and angle adjustment. Headgear Top Adjustment Adjusts headgear for proper depth on the head to ensure cor- rect balance and stability. Headgear Tightness Adjustment Adjusts headgear for a secure fit. -
Page 11: Section 5 − Replacing The Lens Covers
SECTION 5 − REPLACING THE LENS COVERS 5-1. Replacing Outside Lens Cover Never use the auto-darkening lens without the inside and outside lens covers properly installed. Welding spatter will damage the auto-darkening lens and void the warranty. Outside Lens Cover Frame Lens Cover Gasket Remove lens cover frame by grasp-... -
Page 12: Replacing Inside Lens Cover
5-2. Replacing Inside Lens Cover Never use the auto-darkening lens without the inside and out- side lens covers properly installed. Welding spatter will damage the auto-darkening lens and void the warranty. inside Lens Cover Remove the inside lens cover by pry- ing the lens up at the thumbnail open- ing located at the top center of the lens cover. -
Page 13: Section 6 − Replacing The Battery
SECTION 6 − REPLACING THE BATTERY 6-1. Variable Shade Helmets Battery Cover Slide cover to left and remove batter- ies. Install two AAA alkaline batteries and replace cover. AAA BATTERY OPEN LOCK 6-2. Fixed Shade No. 10 Helmets Solar Cell (Internal) Fixed shade models are powered by a rechargeable, non-replaceable so- lar cell. -
Page 14: Section 7 − Installing Optional Magnifying Lens
SECTION 7 − INSTALLING OPTIONAL MAGNIFYING LENS Outside Lens Cover Frame Optional Magnifying Lens Remove lens cover frame by grasping the outside corners and pulling the frame away from the hel- met. Remove the auto-darkening lens assembly by gently lifting the hel- met lip above the assembly and pushing assembly free of the re- taining brackets. -
Page 15: Section 8 − Maintenance
SECTION 8 − MAINTENANCE Never use solvents or abrasive cleaning detergents. Do not immerse the lens assembly in water. The helmet requires little maintenance. However, for best performance clean after each use. Using a soft cloth dampened with a mild soap and water solution, wipe the cover lenses clean. -
Page 16: Section 10 − Parts List
SECTION 10 − PARTS LIST Miller 804 796 Figure 10-1. Classic Series Auto-Darkening Welding Helmet OM-252 052 Page 14... -
Page 17: Section 11 − Limited Warranty
LIMITED WARRANTY – Subject to the terms and conditions below. Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail pur- chaser that the new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller. - Page 18 Notes...
- Page 19 Notes...
- Page 20 Visit our website at www.MillerWelds.com Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA ORIGINAL INSTRUCTIONS − PRINTED IN USA 2011 Miller Electric Mfg. Co.