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Summary of Contents for Powersmart DB72024PA
- Page 1 INSTRUCTION MANUAL 24 inch Two Stage Gas Snow Thrower with Power Assist Model # DB72024PA Have product questions or need technical support? Please feel free to contact us! Website: www.Amerisuninc.com www.PowerSmartUSA.com Toll free: 1-800-791-9458 Mon-Fri 9-5 EST Email: support@amerisuninc.com...
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Page 3: Technical Data
40.6x36.6x22.3in Weight: 193 lbs Thank you for purchasing PowerSmart products. It is crucial and highly recommended that you read this instruction manual in its’ entirety, as this is an invaluable tool and reference point in understanding the operation of your unit. -
Page 4: Questions? Problems
INTRODUCTION ® Thank you for purchasing a PowerSmart Product. This manual provides detailed information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of ® the information in this document. PowerSmart reserves the right to change this product and specifications at any time without prior notice. - Page 5 TRAINING Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference. • Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
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Page 6: Personal Safety
PERSONAL SAFETY • Engine exhaust, and certain vehicle components contain or emit chemicals known to cause cancer, birth defects or other reproductive harm. • Read, understand and follow all instructions on your snow thrower unit and in this instruction manual before attempting to assemble and operate your machine. -
Page 7: Operation
• Never over fill fuel tank. • Replace gasoline cap and tighten securely. • If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait 5 minutes before starting the engine. • Never store the machine or fuel container inside where there is an open flame, spark or pilot light (e.g. furnace, water heats, space heater, clothes dryer etc.). -
Page 8: Maintenance And Storage
• Plan your snow-throwing pattern to avoid snow discharge towards windows, walls, cars etc., thus avoiding possible property damage or personal injury caused by a ricocheting debris. • Never direct discharge at children, bystanders and pets or allow anyone in front of the machine. •... - Page 9 • Check bolts and screws for proper tightness (EVERYTIME before & after use) as engine vibration could cause hardware to loosen…consider using a Loc-Tite product to keep hardware secure. This process will keep the machine in safe working condition. Also, visually inspect machine for any damage.
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Page 10: Knowing Your Snow Thrower
KNOWING YOUR SNOW THROWER Use the illustrations below to become familiar with the locations and functions of the various components and controls of this snow thrower. Drive Control Lever Skid Shoe Chute Deflector Control Wheel Tire Drive Speed/Gear Control Belt Cover Auger Control Lever Lower Handle Chute Rotation Handle... - Page 11 Fuel Tank Cap Switch Key Primer Bulb Choke Lever Drive Control Lever Located on the right side of the upper handle, the Drive Control Handle is used to engage and disengage the drive wheels. Squeeze the Drive Control Handle against the upper handle to engage the wheels; release to disengage.
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Page 12: Assembly And Adjustments
ASSEMBLY AND ADJUSTMENTS The following section describes steps necessary to prepare the snow thrower for use. If after reading this section, you are unsure about how to perform any of the steps please call (800) 791-9458 Mon-Fri 9-5 EST for customer service assistance. Failure to perform these steps properly can damage the snow thrower. - Page 13 4. Cut and remove all tie wraps that are on Cables, Frame Handles, Drive Control (Lever) & Auger Control (Lever). 5. Verify that the connection for the Upper & Lower Drive/Auger Cables is accurate. (See Figure 2) Figure 2 STEP 2 - INSTALLING THE CHUTE ASSEMBLY 1.
- Page 14 2. Attach Chute Handle to base of Chute Gear Connection and secure with Cotter Pin, as indicated on Figure 5. Figure 5 3. Verify that ALL cables are clear and not obstructing the Chute Handle operation of your snow thrower unit. (See Figure 6) Figure 6 STEP 4 –...
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Page 15: Snow Thrower Preparation
SNOW THROWER PREPARATION ADD OIL The snow thrower is shipped without oil. User must add the proper amount of oil before operating the snow blower for the first time. The oil capacity of the engine crankcase is 16 fl. oz. For general use, we recommend 5W, 4-stroke engine oil. - Page 16 WARNING! Keep the area of operation free from foreign objects that can be thrown by the auger and/or impeller blades. Perform a thorough inspection of the area since some objects may be hidden from view by surrounding snow. If the snow thrower hits an obstruction or picks up a foreign object during use, stop the snow thrower immediately, remove the obstruction, and inspect it for damage.
- Page 17 Attention: Release (disengage) the auger and drive control lever (handles) before adjusting the drive speed control lever. NEVER change the drive/gear speed while your snow thrower is in motion, as it will damage the drive mechanism and void the warranty. DRIVE SPEED/GEAR CONTROL Move the drive speed control lever to the desired speed.
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Page 18: Operating Your Snow Thrower
OPERATING YOUR SNOW THROWER MANUAL START THE ENGINE To manual start the engine, perform the following steps: 1. Check the oil and fuel levels. 2. Turn the fuel valve to the “ON” position. 3. Move the choke lever to the “CLOSE” position. 4. -
Page 19: Clearing Restrictions
3. Engage/depress the drive control lever (handle) and direct the snow thrower into the snow to be cleared. NOTICE: NEVER change speed/gear positions while the drive control lever (handle) is engaged. Disengage the drive control handle BEFORE changing speeds or directions. If the snow is deeper than the height of the auger, remove it in several steps taking narrower swaths. -
Page 20: Maintenance Procedures
MAINTENANCE WARNING! Never perform maintenance while your snow thrower is running. Turn OFF the engine before performing any maintenance tasks on your Snow Thrower. Proper maintenance of your snow thrower will help prolong its life. Please perform the following maintenance procedures as required. Please read the ENGINE manual for engine maintenance procedures. - Page 21 4. Wait until the auger and impeller have come to a full stop. 5. Clear any visible jams using the clean out tool attached to your machine. WARNING! DO NOT try to clear jams with your hands or feet. AUGER SHEAR PINS REPLACEMENT Shear pins are used to attach the auger shaft to the auger blades.
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Page 22: Auger Belt Removal
middle position between these two settings is neutral (there is no actual neutral "notched" position on the control panel). 1. With the engine running engage the drive control handle and move the speed control lever between 1 and R1 to determine which way the cables need to be adjusted. Release the drive control handle when shifting between gears. - Page 23 AUGER BELT INSTALLATION WARNING! Entanglement Hazard – Before performing any service procedures, make sure the engine is off and remove the spark plug wire from the spark plug to ensure the engine cannot accidently start. 1. Push the auger tension pulley arm to move the auger brake to allow access for installation of the belt into the auger pulley.
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Page 24: Storage And Cleaning
• Misaligned tension pulley, the pulley should move parallel to the belt centered to the belt • Check return spring operation and tension Inspect the auger control lever (handle) and cable: • Cable and connection damage • Free movement (from engage to disengaged positions) •... -
Page 25: Troubleshooting
TROUBLESHOOTING Problem Causes Remedy WARNING - Before attempting to make any inspections, repairs or adjustments, stop the engine, wait for all moving parts to stop moving and carefully disconnect the engine spark plug wire. If tipping or turning the snow blower is required for any inspection or repair, first wait until the engine is cool to the touch and then drain the engine of all fuel and oil into suitable containers and store or dispose of in a proper manner. - Page 26 Problem Causes Remedy Drive system Check drive belt tension pulley for damage or incorrect tension, repair as necessary. Replace No forward or Drive belt loose or damaged drive belt. reverse drive movement when Friction drive wheel is worn or damaged Replace friction drive wheel drive handle Allow snow blower to dry and or warm up or...
- Page 27 Problem Causes Remedy Auger System Auger tension pulley arm return spring broken or missing Replace tension arm return spring Auger tension pulley arm stuck or binding Repair or replace tension arm as necessary Auger tension pulley arm or pulley Repair, replace or align tension arm and or misaligned or damaged pulley as necessary Auger belt broken,...
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Page 28: Exploded View And Parts List
EXPLODED VIEW AND PARTS LIST Panel Assembly Item Stock# Item Stock# Description Description Flange Screw M8x20 303020275 Hex Screw M8x40 303020240 Lower Handle 303042013 Flat Washer 8 303080530 303030026 Nut M8 303043010 Sadder Washer 203020865A Knob 303030036 locknut M8 303043010 Washer 8 203050373 Operation Panel... - Page 29 Chute Assembly Item Stock# Item Stock# Description Description Bolt M8x40 Clip 303020275 303130339 303041022 Spring Washer 8 303160737 Cutter Pin 303042023 Flat washer 8 303050032 Snap Ring 13 303080523 Support Tube 303042130 Flat Washer 13 303010176 Screw 303010270 Screw 4x14 203010820 Discharge Chute Seat 203010825...
- Page 30 Frame Assembly...
- Page 31 Item Stock# Description Item Stock# Description 303020240 Flange Screw M8x20 303160151 Big Pulley 303042005 Flat Washer 8 Key 4.7x70 303110014 302090336 Wheel Assembly Right 303060041 Small Synchronous Pulley 303160583 Steering Wheel 303060060 Assist Shaft Hex Pipe 303030032 Locknut M6 303160432 Screw 302080019 Pressing Plate...
- Page 32 Auger Housing Assembly...
- Page 33 Item Stock# Item Stock# Description Description 303020245 Flange Screw M8x14 303070929A 24" Shave Plate 303070234 Bearing Housing 303020542 Square Neck Bolt M8x18 24" Auger Housing 203060013 Plastic Bearing 303180952 Assembly 203050109 Spacer 303020166 Square Neck Bolt M8x18 203060012 Flange Bushing 303070197 Skid Shoe 303180424...
- Page 34 Engine Exploded View and Parts List...
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Page 38: Two (2) Years Limited Warranty
Limited Warranty, you must return the entire power tool product; transportation prepaid, to PowerSmart Include a legible copy of the original receipt, which lists the date of purchase (month and year) and the name of the company purchased from.
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Questions and answers
What is the part number of the drive wheel
The drive wheel part number for the PowerSmart DB72024PA is 302090336 for the right wheel and 302090335 for the left wheel.
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