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Thank you for selecting a
many miles of continued riding pleasure in the years ahead.
We at
Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your vehicle is conforming to latest (Bharat stage-IV norms) regulation for emission, safety &
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This vehicle is fitted with a lighting feature known as "Automatic Headlamp ON". The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp
with any fine machine, proper care and maintenance are essential for trouble-free operation
and optimum performance.
Your Authorised
Hero MotoCorp
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
Hero MotoCorp
are committed to demonstrate excellence in our environment
GLAMOUR PROGRAMMED FI. Please take time to read it carefully. As
PREFACE
GLAMOUR PROGRAMMED FI. We wish you
dealer will be glad to provide further information or
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Summary of Contents for HERO GLAMOUR PROGRAMMED FI
- Page 1 ON. This booklet is your guide to the basic operation and maintenance of your new GLAMOUR PROGRAMMED FI. Please take time to read it carefully. As Hero MotoCorp with any fine machine, proper care and maintenance are essential for trouble-free operation and optimum performance.
- Page 2 ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. ‘GLAMOUR PROGRAMMED FI COMPLIES WITH Hero MotoCorp Ltd THE LATEST EMISSION NORMS.
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Page 3: Table Of Contents
TOOL KIT/FIRST AID KIT Evaporative emission control system Ÿ CLEANING AND WASHING OF VEHICLE POLISHING OF VEHICLE MAINTENANCE BASIC TROUBLESHOOTING Importance of maintenance ROAD SIGNS Ÿ Maintenance safety WARRANTY DETAILS Ÿ Safety precaution HERO GENUINE PARTS Ÿ Maintenance schedule ZONAL/REGIONAL/AREA OFFICES Ÿ... -
Page 4: Vehicle Identification
Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: Glamour Programmed FI Engine Variant Electric start/Front disc/Cast wheel VIN and Engine No. may be required: 1. During registration of the vehicle. 2. For dealing with Legal & Insurance Departments. -
Page 5: Vehicle Views
VEHICLE VIEWS TOP VIEW 9 10 1112 (1) Fuel tank cap (12) Odometer (2) Neutral indicator (13) Tripmeter (3) Horn switch (14) Mode/Reset button (4) Turn signal switch (15) Master cylinder (5) Clutch lever (16) Throttle grip (6) Rear view mirror (17) Front brake lever (7) Pass lamp switch (18) Electric starter switch... - Page 6 VEHICLE VIEWS LEFT SIDE VIEW 1 2 3 4 6 7 8 (1) Fuel injector (7) Pillion foot rest (12) Rear turn signal lamp (2) Gear shift pedal (8) Saree guard with women (13) Tail/Stop lamp pillion step (3) Rider foot rest (14) Rear grip (9) Seat lock/Helmet hanger (4) Main stand...
- Page 7 VEHICLE VIEWS (1) Pillion foot rest (5) Brake pedal (10) Front turn signal lamp (2) Battery compartment (6) Starter motor (11) Headlamp (inside) (7) Oil level dipstick (12) Front visor (3) Kick starter pedal (8) Caliper assembly (13) Exhaust muffler (4) Rider foot rest (9) Brake disc *Accessories and features shown may not be part of standard fitment.
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Page 8: Vehicle Specification
VEHICLE SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2023 mm Overall width 766 mm Overall height 1091 mm Wheelbase 1262 mm Saddle height 790 mm Ground clearance 159 mm Weight Kerb weight 127 kg Capacities 0.95 litre at disassembly Engine oil 0.75 litre at draining Fuel tank 10 litres (Minimum) - Page 9 VEHICLE SPECIFICATION ITEM SPECIFICATIONS Caster angle 26° Trail length 86 mm Front 80/100-18, 47P (Tubeless tyre) Tyre size Rear 90/90-18, 51P (Tubeless tyre) Front Disc Dia. 240 mm Brakes Rear Drum Dia. 130 mm Front Wheel Cast Wheel Rear Wheel Cast Wheel Transmission Primary reduction...
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Page 10: Accessories & Modification
ACCESSORIES & MODIFICATIONS operation. Such changes could seriously impair your vehicle's handling, stability and Modifying your vehicle or using non- Hero braking, making it unsafe to ride. Removing or accessories can make your vehicle MotoCorp modifying your lamps, mufflers, emission unsafe. -
Page 11: Vehicle Safety
Hero MotoCorp handles, and to become accustomed to the vehicle. vehicle's size and weight. -
Page 12: Ÿ Protective Apparel
If you are involved in a crash WARNING Personal safety is your first priority. If you or Not wearing a helmet increases the chance of Ÿ anyone else has been injured, take time to serious injury or death in a crash. assess the severity of the injuries and whether Be sure you and your pillion always wear a Ÿ... -
Page 13: Safe Riding Tips
To make yourself more visible, wear bright Ÿ reflective clothing that fits well. Take care of loose/hanging clothes while Ÿ solo/pillion riding. Get your vehicle serviced regularly by the Ÿ Authorised workshop. Hero MotoCorp... -
Page 14: Tips For Healthy Environment
Ÿ incompatible spares and accessories can upset or deteriorate your vehicle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil Ÿ recommended by and make sure you change it every 6000 kms. (with Hero MotoCorp top up every 3000 kilometres) to keep the engine fit and environment healthy. -
Page 15: Parts Function
PARTS FUNCTION Ignition switch “ON” ( ) Position “OFF”( ) Position/ Lock Open (1) Ignition switch (2) Ignition key (3) Steering lock position “LOCK” Position Key Position Function Key Removal The engine can be started, Turn signal lamps, Horn, Tail/Stop lamp and passing switch can be “ON”... -
Page 16: Ÿ Instruments & Indicators
“Flashes”, or remains “ON” there is an abnormality in Lamp (MIL) the Programmed FI system, it is recommended to reduce the speed and drive to the Authorised Hero workshop for check-up. MotoCorp It indicates the current mileage of the vehicle (in (3) Real Time Mileage km/litre). - Page 17 Description Sl. No. Function Button when pressed switches diplay between (5) Mode/Reset button tripmeter and odometer. when tripmeter as selected & button is long pressed it resets the tripmeter to zero. (6) Tripmeter Shows the distance travelled during a trip. Odometer Shows accumulated distance travelled.
- Page 18 (a) Fuel gauge If only one segment (3) is displayed and blinks, this indicates that the fuel quantity is The fuel gauge (1) is Liquid Crystal Display low and the fuel tank should be refilled as soon (LCD) type. The approximate amount of fuel as possible.
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Page 19: Features
The service reminder indicator (4) is to After locking take out the ignition key. indicate user to bring the vehicle to an Authorised workshop for Hero MoroCorp service. The service reminder indicator (4) is to indicate user to bring the vehicle to an Authorised workshop for Hero MoroCorp service. -
Page 20: Handlebar Switches Control
HANDLEBAR SWITCHES CONTROL (a) Left handlebar controls 5. Clutch Switch A clutch switch provided for the safety of the rider. The vehicle cannot be started by electric 1. Passing switch starter switch until the clutch lever is operated Gives an indication for passing ahead. when the vehicle is engaged in gear. -
Page 21: Ÿ Fuel Tank
CAUTION Never hold electric starter switch continuously more than 5 seconds as continuous cranking of engine will drain the battery. Fuel tank Fuel tank capacity is 10 litres (Minimum) To remove the fuel tank cap (1), open the Ÿ key hole cover (2) and insert the ignition key (3) turn it clockwise and remove the cap. -
Page 22: Pre-Ride Inspection
Clutch-Check for smooth operation. The helmet can be hung and locked on the Ÿ helmet hanger (3) provided with the seat lock (page 34) Adjust free play by rotating the key. Drive Chain-Check condition and Ÿ slackness (page 5). Adjust and lubricate if PRE-RIDE INSPECTION You should conduct pre-ride inspection necessary. - Page 23 Turn the ignition switch “ON” (1). Ÿ Confirm that the programmed FI Ÿ malfunction indicator lamp (MIL) (2) turn “OFF” after few seconds. NOTE To start the engine in any gear position, Ÿ press the clutch lever and push the starter switch.
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Page 24: Riding
Ignition cut off When the vehicle attains a moderate speed, Ÿ close the throttle, press the clutch lever and Your vehicle is designed to automatically stop shift to 2 gear by depressing the gearshift the engine & fuel pump, if vehicle falls down. pedal. -
Page 25: Parking
For sudden deceleration/quick stopping, CAUTION Ÿ close the throttle and apply the front and Park the vehicle on firm level ground to rear brakes simultaneously. Ÿ prevent overturning. WARNING While parking on side stand put the vehicle Ÿ in first gear. Independent use of only the front or rear Ÿ... -
Page 26: Cleaning And Washing Of Vehicle
Wet the vehicle with light water spray. Avoid Ÿ Consult your Authorised directing water to muffler outlets and Hero MotoCorp Dealer for recommendation applicable to your electrical parts. individual needs and use. Clean the headlamp lens and other plastic Ÿ... -
Page 27: Ÿ Maintenance Safety
Remember that your Authorised Hero workshop knows your vehicle best MotoCorp and is fully equipped to maintain and repair it. To ensure best quality and reliability, it is recommended to use Hero MotoCorp genuine parts for repair and replacement. -
Page 28: Ÿ Maintenance Schedule
The following Maintenance Schedule specifies all maintenance required to keep your vehicle in peak operating condition. Maintenance work should be performed in accordance with standards and specifications of by properly trained and equipped technicians. Hero MotoCorp Your Authorised workshop meets all of these requirements. Hero MotoCorp Ensure that each paid service is availed within 90 days or 3000 km from the date of previous service, whichever is earlier. - Page 29 MAINTENANCE SCHEDULE Dear customer, We would strongly recommend the following schedule, to keep your vehicle in perfect running condition and healthy environment. vehicle subjected to severe use or ridden in dusty area will require more frequent servicing. WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE SERVICE...
- Page 30 WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY SERVICE ITEMS Next Next Next Next DAYS 1st 60 500- 3000- 6000- 9000- 12000- 3000 6000 9000 12000 15000 KM Note-1 3500 6500 9500 12500 Disc wear/Pad wear Note-5 Brake Fluid Brake System (Brake...
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Page 31: Ÿ Spark Plug Inspection
Ÿ not be eroded. Discard the spark plug if Engine oil there is apparent wear or if the insulator is Use hero genuine engine oil or recommended cracked or chipped. grade oil. Make sure that the spark plug gap is Ÿ... -
Page 32: Ÿ Engine Oil Level Inspection/Top Up Process
If required, add the specified oil up to the Savita Oil Technologies Limited. Ÿ Ÿ upper level mark. Do not overfill. Bharat Petroleum Corporation Limited. Ÿ OIL CAPACITY: 0.95 litre (disassembly) Quantity of oil to be filled is 0.75 litre Ÿ... -
Page 33: Ÿ Oil Filter Screen & Centrifugal Filter
Make sure that oil level is at the “UPPER” Ÿ level mark of the oil level dipstick with the vehicle in an upright position and that there are no oil leaks. (1) Kick starter pedal (2) Muffler (3) Rider foot rest (4) Clutch cable (5) Right crankcase cover Remove the oil filter screen (6) and wash it... -
Page 34: Ÿ Air Cleaner
the centrifugal filter (8) with non flammable Remove the left side cover (1) by removing Ÿ or high flash point solvent (kerosene). side cover screws (2). Reinstall the dowel pins and gasket. Remove the air cleaner cover screws (3) Ÿ Ÿ... -
Page 35: Ÿ Valve Clearance Adjustment
(b) Air cleaner drain tube cleaning Remove the drain tube plug (1) from the tube and drain the deposit into a suitable container. Reinstall the drain tube plug. (1) Drain tube plug Valve clearance adjustment Excessive valve clearance will cause noise, and little or no clearance will prevent the valve from closing and cause valve damage and power loss. - Page 36 Remove the tappet covers (1) and cylinder Ÿ head left side cover (3) with O-ring (2) by removing the bolts. Remove the timing hole cap (4). Rotate the Ÿ cam sprocket (7) clockwise using the special tool (8) until the ‘T’ mark (5) on the flywheel coincides with the index mark (6) on the left crankcase cover.
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Page 37: Ÿ Clutch Lever Free Play Adjustment
(1) Free play:10-20 mm (2) Clutch lever (9) Feeler gauge (10) Adjusting screw To adjust the free play, loosen the lock nut (11) Lock nut Ÿ (3). Turn the adjusting nut (4) to obtain the Adjust by loosening the lock nut (11) and specified free play. -
Page 38: Ÿ Throttle Operation & Free Play Adjustment
If proper adjustment cannot be obtained or the clutch does not work correctly, visit your Authorised workshop. Hero MotoCorp Throttle operation & free play adjustment Cable inspection Check for smooth rotation of the throttle grip from the fully opened to the fully closed position. - Page 39 inside the hole. Ensure that the chain lock The drive chain (1) should be checked and plate open end (5) is installed in the lubricated as part of the Pre-ride Inspection (page 19). Under severe usage, or when the opposite direction of the chain rotation. vehicle is ridden in unusually dusty areas, more Inspect the sprocket teeth for wear or Ÿ...
- Page 40 Adjustment Turn the adjusting nuts (4) on both the Ÿ sides in an equal number of turns until the Park the vehicle on its main stand with the Ÿ correct drive chain slack is obtained. transmission in neutral and the ignition switch in "OFF"...
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Page 41: Ÿ Drive Chain Slider Inspection
NOTE Visit Authorised workshop Hero MotoCorp for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 km Drive chain slider inspection (Refer to “Maintenance Schedule” on (page 25). Check the drive chain slider (1) for wear, the chain slider must be replaced if it is worn to the bottom of the cutout or wear limit (2) is reached. - Page 42 Always replace both the pads as a set. (B) Increase free play (ACW) Ÿ Visit your Authorised (3) Adjusting nut (4) Brake joint pin Hero MotoCorp Ÿ workshop for the brake pad replacement. CW- Clockwise ACW- Anticlockwise...
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Page 43: Ÿ Suspension
NOTE Front Rear If proper adjustment cannot be obtained by this method, visit your Authorised Hero workshop. MotoCorp Brake wear indicators When the brake is applied, an arrow (3), fixed to the brake arm (4), moves towards a reference mark (2) on the brake panel (1). -
Page 44: Ÿ Wheel
Check the rear shock absorber by pushing Remove the axle (4) and the wheel. Ÿ hard downwards on rear grip while the vehicle Remove the side collar (5) from the wheel. Ÿ is not parked on stand. The suspension action should be smooth and there should be no oil leakage. - Page 45 (1) Side collar (2) Speedometer gear box (1) Rear brake adjusting nut (2) Brake rod (3) Brake arm (4) Brake stopper arm (5) Brake Tighten the front axle nut to the specified Ÿ panel (6) Split pin (7) Lock nut torque.
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Page 46: Ÿ Main/Side Stand Lubrication
Rear wheel installation TUBELESS TYRES Reverse the removal procedure Ÿ The tyres fitted on your vehicle are of Axle nut torque: 5.2 kgf-m. TUBELESS type. Brake stopper arm nut torque:2.2 kgf-m Adjust the rear brake p ( age 39) To safely operate your vehicle, your tyres must and drive Ÿ... - Page 47 Under inflated tyres can also cause wheel damage in rocky terrain. Over-inflated tyres make your vehicle ride harshly, are more prone to damage from road hazards, and wear unevenly. We recommend that you visually check your tyres before every ride and use a gauge to measure air pressure at least once a month or any time you think the tyres pressure might be low.
- Page 48 Repairing a puncture or removing a wheel requires special tools and technical expertise. If a tyre is punctured or damaged, it is advised to visit nearest tyre manufacture, Hero Carefully inspect the tyres for any damage, if Ÿ authorised dealer/workshop or the the vehicle hits a pothole or hard object.
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Page 49: Ÿ Nuts, Bolts & Fasteners
Ÿ recommended in this owner's manual. NOTE For repair and replacement of tyre it is advised to visit your Authorised Hero MotoCorp workshop. NOTE The imported tyre(s) if fitted without ISI mark; are in compliance of BIS standard and Central Motor Vehicle Rules 1989, as declared by the Tyre manufacturer. -
Page 50: Ÿ Battery
Battery This symbol on the battery means the old battery must be returned to your Authorised workshop Hero MotoCorp as it must be treated as recyclable material. Battery is a Maintenance Free (sealed) type Ÿ and can be permanently damaged if the sealing strip is removed. - Page 51 If the battery is expected to be stored for Ÿ more then two months, ensure to fully charge the battery once in a month. Always ensure the battery is fully charged Ÿ before installation. Ensure the battery leads are properly Ÿ...
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Page 52: Ÿ Fuse Replacement
Fuse replacement Starter magnetic switch (C) Fuse Box (A): Location: Mounted on the Location: Inside right side cover frame clamp below the seat. The specified Fuse Type: Blade fuse fuses are 7.5A and 10A (1) with spare fuses Location: Below starter magnetic switch. 7.5A and 10 A (2). -
Page 53: Ÿ Headlamp Focus Adjustment
Turn the ignition switch to the “ON” Ÿ position. Turn the adjusting nut (2) to position stop Ÿ lamp switch at a point where the stop lamp will glow just before the brake pedal is depressed to the limit of its free play. Turn the adjusting nut in direction (A) to advance switch timing or in direction (B) to retard switch timing. -
Page 54: Ÿ Evaporative Emission Control System
(1) Canister (1) Catalytic converter Follow these guidelines to protect your POLISHING OF VEHICLE vehicle’s catalytic converter. After washing your vehicle, wax all painted Always use unleaded petrol. Even a small surface (except matte painted surfaces) using Ÿ amount of leaded petrol can contaminate a commercially available polish/quality liquid the catalyst metals, making the catalytic or paste wax to finish the job. -
Page 55: Basic Troubleshooting
Check Fuel Gauge Only one segment displayed Key “ON” Position Consult Authorised Workshop Refill Check Fuel Lines Hero MotoCorp Leakage Check for operating sound of fuel pump Broken fuel pump wire connector Secure Connections Consult Authorised Workshop Hero MotoCorp B. Electric Starter Not Working... - Page 56 BASIC TROUBLESHOOTING 2. ENGINE STARTS BUT STALLS Consult Authorised Workshop Check Fuel Lines Hero MotoCorp Leakage “OFF” Position Replace (page 25) Check Air Cleaner Element Dirty Consult Authorised Workshop Hero MotoCorp 3. POOR PICK UP Tighten the Spark Plug (page 28)
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Page 57: Road Signs
ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents. - Page 58 ROAD SIGNS Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about dangers ahead.
- Page 59 & conditions. Terms & conditions Glamour Programmed FI 5 years or 70000 vehicle is warranted for a period of Km, whichever is earlier, from the date of purchase.
- Page 60 (4) If additional wheel(s) is/are fitted and/or any other modification carried out/unauthorized accessories fitted which shall be responsible for malfunction/detoriation of the vehicle. Glamour Programmed FI (5) If vehicle has been used in any competitive events like races or rallies or for any commercial purposes as taxi etc.
- Page 61 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
- Page 62 Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to Hero MotoCorp Ltd. comply with emission standards as specified in S.No. 5 of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two wheeled petrol driven vehicles shall not exceed 3.0...
- Page 63 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life î Ensures economy for a long time î Safety of vehicle and rider î Peace of mind î Value for money î Assured quality î CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior î...
- Page 64 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure î Element Air Cleaner Affects fuel efficiency î Poor engine performance î Frequent stalling of engine î Higher emission level î Spark Plug Poor engine performance î...
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Page 65: Zonal/Regional/Area Offices
Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India. - Page 66 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.
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