HERO MAESTRO EDGE 125 PROGRAMMED FI Manual
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HERO MAESTRO EDGE 125 PROGRAMMED FI Manual

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PREFACE
MAESTRO EDGE 125 PROGRAMMED FI
Thank you for selecting a
Hero MotoCorp
vehicle. We wish you many miles of continued riding pleasure in the years ahead.
We, at
, are committed to demonstrate excellence in our environment
Hero MotoCorp
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your vehicle is conforming to latest (Bharat stage-VI norms) regulation for emission, safety &
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This vehicle is fitted with a lighting feature known as "Automatic Headlamp ON". The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
MAESTRO EDGE 125 PROGRAMMED FI vehicle. Please take time to
Hero MotoCorp
read it carefully. As with any fine machine, proper care and maintenance is essential for
trouble-free operation and optimum performance.
Your Authorised
dealer will be glad to provide further information or
Hero MotoCorp
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

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Summary of Contents for HERO MAESTRO EDGE 125 PROGRAMMED FI

  • Page 1 ON. This booklet is your guide to the basic operation and maintenance of your new MAESTRO EDGE 125 PROGRAMMED FI vehicle. Please take time to Hero MotoCorp read it carefully. As with any fine machine, proper care and maintenance is essential for trouble-free operation and optimum performance.
  • Page 2 ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. ‘MAESTRO EDGE 125 PROGRAMMED FI’ Hero MotoCorp Ltd COMPLIES WITH THE LATEST EMISSION NORMS.

  • Page 3: Table Of Contents

    ENGINE OIL FEATURES FINAL DRIVE OIL REPLACEMENT i3s (Idle Stop Start System) • SPARK PLUG Eco mode • BRAKE SHOE WEAR/BATTERY Hero ride guide/Navigation • FUSE REPLACEMENT Hero connect • SUSPENSION/BULB/LED REPLACEMENT Steering lock • CATALYTIC CONVERTER Fuel tank lid lock/Seat lock/Helmet holder •...

  • Page 4: Vehicle Identification

    Engine Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: MAESTRO EDGE 125 PROGRAMMED FI Engine Variant Disc/Cast wheel/Integrated brakes with TCU JFW25 JF17EA VIN and Engine number may be required: 1. During registration of the vehicle.

  • Page 5: Vehicle Specification

    VEHICLE SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 1843 mm Overall width 718 mm Overall height 1139 mm Wheelbase 1261 mm Saddle height 775 mm Ground clearance (Under cover) 155 mm Weight Kerb weight 113 kg Capacities Engine oil 0.80 litre at disassembly and 0.70 litre at draining 0.12 litre at disassembly Transmission oil 0.10 litre at draining...
  • Page 6 VEHICLE SPECIFICATION ITEM SPECIFICATIONS 90/90-12 54 J (Tubeless tyre) Front Tyre size 90/100-10 53 J (Tubeless tyre) Rear Front Dia 190 mm Brakes Internal expanding shoe type (Dia. 130 mm) Rear Hydraulic brake fluid DoT 3 or DoT 4 Transmission Primary reduction Variomatic drive, (2.53-0.8) 8.75 (50/20X49/14)

  • Page 7: Vehicle Safety

    Hero MotoCorp handles, and to become accustomed to the vehicle. See (page 7) for more details. vehicle's size and weight.

  • Page 8: Protective Apparel

    If you are involved in a crash WARNING Personal safety is your first priority. If you or Not wearing a helmet increases the chance • anyone else has been injured, take time to of serious injury or death in a crash. assess the severity of the injuries and whether Be sure you and your pillion always wear a •...
  • Page 9 PROTECTIVE APPAREL Always wear HELMET Wear a face shield or goggles Wear bright or reflective clothing Wear gloves Shoes should be close fitting, low heels and offer ankle protection...

  • Page 10: Load Limits And Guidelines

    However exceeding the weight limit or carrying an unbalanced load can seriously affect your vehicle's handling, braking and stability. Non accessories, Hero MotoCorp modifications, and poor maintenance can reduce your safety margin. The following pages give more specific information on loading, accessories and modifications.

  • Page 11: Accessories And Modifications

    Accessories We strongly recommend that you use only genuine accessories that Hero MotoCorp have been specifically designed and tested for your vehicle. cannot test all Hero MotoCorp other accessories, you must be personally...

  • Page 12: Safe Riding Tips

    Take care of loose/hanging clothes while • solo/pillion riding. Get your vehicle serviced regularly by the • Authorised workshop. Hero MotoCorp Before riding make sure in which mode you • are riding whether with i3s switch “ON” or “OFF”.

  • Page 13: Tips For Healthy Environment

    Hero MotoCorp incompatible spares and accessories can upset or deteriorate your vehicle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MB) engine oil • recommended by and make sure you change it every 6000 km (with Hero MotoCorp top up every 3000 km) to keep the engine fit and environment healthy.

  • Page 14: Vehicle Views

    VEHICLE VIEWS TOP VIEW 12 13 (1) Turn signal indicator (12) LCD panel of meter console. Refer instruments and indicators (page 16) (2) Low fuel indicator for fuel gauge, speedometer and other (3) Side stand indicator features of console (4) Horn switch (13) i3s indicator (5) Turn signal switch (14) Master cylinder...
  • Page 15 LEFT SIDE VIEW Front b rake disc (7) Pillion footrest (12) Seat (2) Caliper assembly (8) Kick starter pedal (13) Boot lamp (inside) (3) CCB valve (inside) (9) Rear turn signal lamp (14) Rear luggage hook (4) Side stand switch (10) Tail/stop lamp (15) Headlamp (5) Side stand...
  • Page 16 RIGHT SIDE VIEW 10 9 (1) Exhaust muffler (6) Front turn signal lamp (10) Center compartment (inside) (2) Hugger fender (7) Position lamp (11) Licence plate lamp (3) Oil level dipstick (8) Front luggage hook (12) Rear reflex reflector (4) Pillion step (9) USB charger (inside) (13) Rear fender (5) Front fender...

  • Page 17: Parts Function

    PARTS FUNCTION 13 14 Instruments and Indicators km/l The indicators are in the speedometer panel above the headlamp. The functions are as Serv F F F below. 241.6 km to go Description Sl. No. Function It indicates the current mileage of the vehicle (in km/ Real time mileage litre).
  • Page 18 (MIL) programmed FI system. It is recommended to reduce the speed and drive to the Authorised Hero MotoCorp workshop for check-up To adjust clock, date & tripmeter. Set button When long pressed resets tripmeter to zero.

  • Page 19: Lcd Panel

    LCD PANEL (a) Digital clock Digital lock (1) shows hour and minute. To adjust the time, proceed as follows : Trip 2 Turn the ignition switch "ON" ( ). 10:30 241.6 km • F F F 45.1 km/h Press and hold set b utton (2) and mode...
  • Page 20 Tripmeter displays following parameters: Distance: distance covered in a trip. • Avg Speed: it indicates the average • running speed of the vehicle with respect to Trip 2 12:30 km covered per hour throughout the trip. 241.6 km F F F 45.1 km/h Trip time: time taken to complete a trip.
  • Page 21 01 Jan 30 Aug Trip 2 Trip 2 241.6 km 241.6 km F F F 45.1 km/h 45.1 km/h Time Time 1h 06m 1h 06m 12:45 12:45 30 Aug 01 Jan Year 2024 01 Feb (3) Mode button (5) Date display (3) Mode button (4) Set button (5) Date display...
  • Page 22 (1) Fuel gauge (2) Segments (3) One Segments Authorised workshop for Hero MotoCorp service. The indicator shall start blinking when (d) Low fuel indicator the vehicle covers kilometers as specified in Low fuel indicator (1) is a warning indicator the maintenance schedule. The indicator will for the user to fill the fuel as soon as possible.

  • Page 23: Keys

    Serv 241.6 km Serv F F F to go 241.6 km to go (1) Real time mileage indicator (RTMI) (1) Service reminder indicator (2) Mode button (2) Next service distance During coasting with throttle fully closed, the NOTE NOTE fuel consumption is very minimal and hence After getting the vehicle serviced, make sure that the display can go up to “99.9”...

  • Page 24: Major Components

    Authorised When one applies the left brake lever, front & rear brakes activate jointly. Hero MotoCorp workshop WARNING Independent use of only the front or rear • brake increases stopping distance.
  • Page 25 Always replace both the pads as a set. • (ii) Visit your Authorised • Hero MotoCorp for the brake pad replacement. workshop (1) Adjuster nut (2) Brake arm (i) Decrease free play (ii) Increase free play ü...

  • Page 26: Fuel

    NOTE Apply the brake several times and check for free wheel rotation after the brake lever is released. FUEL (a) Fuel tank The fuel tank is located under the seat. The fuel tank capacity is 5.0 litres (Be sure to fill the fuel tank when low fuel indicator glows).
  • Page 27 If "Spark knock" or "pinking" occurs at a your Authorised workshop. steady engine speed under normal load, Hero MotoCorp change petrol brand. If the same still persists, CAUTION consult your Authorised Hero MotoCorp Please ensure the vehicle is not used with low workshop.

  • Page 28: Tyres (Tubeless)

    TYRES (TUBELESS) Tubeless tyres have some self-sealing ability if they are punctured. However, because The tyres fitted on your vehicle are of leakage is often very slow, you should look TUBELESS type. closely for punctures whenever a tyre is not To safely operate your vehicle, the tyres fully inflated.
  • Page 29 CAUTION Over inflation/Under inflation will affect the performance. Inspection Whenever you check the tyre pressure, you should also examine tyre treads & side walls for wear, damage & foreign objects. Look for: Bumps or bulges in the side of the tyre or •...
  • Page 30 For repair and replacement of tyre it is advised and replace the tyre if suggested. to visit your Authorised Hero MotoCorp You should not exceed 70 km/hour for the workshop. 1st 24 hours or 105 km/hour at any time Important safety reminders thereafter.

  • Page 31: Essential Individual Components

    ESSENTIAL INDIVIDUAL COMPONENTS Ignition switch The ignition switch (1) is on the right side below the steering. “FUEL OPEN” “ON” ( ) Position Position “OFF” ( ) Position/Lock Open (1) Ignition switch (2) Ignition key “SEAT OPEN” Position (3) Steering lock position (4) Seat open “LOCK”...

  • Page 32: Handlebar Switches Control

    HANDLEBAR SWITCHES CONTROL When the starter switch is pressed, the starter motor cranks the engine. see (page 65) for Left handlebar controls the starting procedure. 1. Dimmer switch/Passing switch 2. i3s switch Press the switch upwards for high beam There is an i3s switch (2) provided to enable “...

  • Page 33: Features

    FEATURES (Engine oil temperature read by ECU shall • be more than 75°C). (a) i3s (Idle stop start system) Initial activation of the i3s system: Starting & Warm up the engine: Keep the i3s switch (1) to “ON” position. Keep the i3s switch (1) to “OFF” position. •...
  • Page 34 NOTE ignition cycle, then i3s functionality will be disabled in the vehicle. Hence, after that, If for the first time vehicle is started and rider • vehicle cannot be started by brake & slight crosses 20 km/h speed. After that, vehicle throttle.

  • Page 35: Eco Mode

    Application: 1.5 secs. The rider can start vehicle by using Hero navigation application (1) is available in kick. the google play store (for androids) or App If the vehicle has fallen down, i3s function •...
  • Page 36 ALLOW Then the application will automatically start. (1) Access for incoming call information on • digital cluster Application also asks you to accept (2) the • terms of use to proceed. For first time pairing, allow the application • to access: a.
  • Page 37 Now meter console will display paring pin • (10). Enter the pin in navigation screen and select • “OK” (11). Pair (3) Select your vehicle XXXXXX (4) Battery optimization The application searches for a while and • displays all compatible nearby devices. Select the device with your name (5).
  • Page 38 (1) Current location (2) Choose destination (13) Bluetooth mode (14) Not found (3) Start ride Navigation: To use navigation feature proceed as follows: Connect your vehicle with your hero ride • guide/navigation application via bluetooth 1.2 km F F F 1.2 km 1.2 km...
  • Page 39 If the number is not saved in your device by ignition switch after successful pairing with name or your device is an iOS, then it will hero navigation application, it will reconnect display “unknown calling” (2). automatically once ignition switch is turned ''ON''.

  • Page 40: Hero Connect

    (d) Hero Connect Telematic control unit (TCU) can be paired and activated via mobile app “Hero Connect”. This app can be downloaded from google play F F F 1.2 km store (for android) or App Store (for iOS). 10:30 App also provide various data like live 7 : 32 pm tracking, trip history, driving score etc.
  • Page 41 Trip Records • Hero connect server keeps record of last 6 months of data received from TCU. All the vehicle trip data for last 6 months can be seen in the trip section.
  • Page 42 TCU supports up to 3 speed alerts, 1 speed alert per user. Speed alert configured by one user will only be available to that user. Vehicle Geofence Alert • TCU supports geofence alerts. Once user configures this alert, user will get the alert on application as and when vehicle breaches the geofence.
  • Page 43 During towing state, if vehicle is idle (i.e. no GPS signal must be available & vehicle speed • • movement) for 300 seconds, device will must be 6km/h or less for topple detection. enter sleep mode. If there is some Once topple is generated, it will not be •...
  • Page 44 Battery Discharge Alert • TCU platform supports battery discharge alert. This alert is sent from server to hero connect app if vehicle is not started for last 14 days. If user is not using/starting the vehicle, user will get first alert after 14 days and Unplugged Alert •...
  • Page 45 SMS alert In App notification Hero Locate • Hero locate feature of TCU lets user navigate to vehicle using google map. This feature is based on last GPS location received from the TCU. The last location received on server may not be the actual parking location of...
  • Page 46 Application Socket Connection and • TCU Server Connection Both TCU and Hero connect app need There are three different conditions for battery internet connectivity for their smooth less condition – operation. If any of the two does not have...
  • Page 47 TCU status will be “offline” on has connection with server. application. TCU functionality is dependent Grey socket icon mean, hero connect app is on the GSM/GPRS network of the network not connected with the server. service provider whose SIM is currently being used.
  • Page 48 5) 12 Hour ignition “ON” timeout two secondary users. Primary user will be able If vehicle ignition is “ON” for 12 or more to add secondary user only if hero connect hours, TCU will restart itself. This application is installed on mobile. Once added,...
  • Page 49 Setting Alarms • Hero connect application supports alarms feature. Alarm for unplug alert will be enable by default and user cannot turn off this alarm. Once configured, user will get alarm...

  • Page 50: Steering Lock

    (e) Steering lock (g) Seat lock To lock the steering, turn the handle bar all the The seat lock is provided along with the way to the left, turn the key (1) to "LOCK" ignition switch (1). position while pushing in and remove the key. (1) Ignition switch (2) Ignition key (1) Ignition switch (A) Push in (B) Turn to lock...
  • Page 51 (i) Center compartment Make sure the seat is secure before riding. The center compartment (1) is below the seat. CAUTION Opening and closing the eat ock, see Gently close the seat by hand. Sudden (page 47). dropping of the seat may result in breaking the MAXIMUM WEIGHT LIMIT: 10 kg seat lock and malfunction of the lock.

  • Page 52: Center Compartment

    (1) Boot lamp (2) Switch (3) First aid kit/Tool kit holder (l) USB charger NOTE USB charger (1) with a cap (2) located When washing your vehicle, be careful not to inside the center compartment (3) is provided flood this area with water. in your vehicle to charge your mobile phone safely while riding.

  • Page 53: Luggage Hooks

    (m) Luggage hook Use of non-standard USB cable may cause damage to the mobile phones. Two luggage hooks are provided in your Hero will not be responsible for damages vehicle to carry a light luggage like shopping MotoCorp caused due to use of non-standard USB cable.
  • Page 54 (3) Side stand spring If the side stand indicator (1) does not • operate as described in above steps, please visit your Authorised Hero MotoCorp workshop. (1) Side stand indicator CAUTION Ensure that adequate care should be taken while cleaning the side stand switch.

  • Page 55: Pillion Footrest

    1. Press the electric starter switch (with side stand is “down” and side stand indicator is “ON”). Visit Authorised Does engine start? Hero MotoCorp Workshop 2. Then put the side stand “Up” (side stand indicator is “OFF”) and start the engine. (1) Left footrest...

  • Page 56: Body Parts Removal

    (2) Boot lamp connector (2) Right footrest (3) USB charger connector BODY PARTS REMOVAL (4) Center compartment (a) Center compartment Remove the center compartment (4). • Removal Installation Open the seat (page 47). • Installation is in the reverse order of removal. Remove the bolts (1) from the center •...
  • Page 57 (1) Bolt (2) Fuel tray sub assembly (5) Screws (6) Center cover Remove the rear grip (3) by removing its Remove the screws (7). • • bolts (4). (7) Screws (3) Rear grip (4) Bolts Remove the screws (5) from the center •...
  • Page 58 Remove the body cover bolts (10). • Remove the bolts (8). • (10) Body cover bolts (8) Bolts Disconnect the fuel tank lid lock cable (11). • Remove the screws (9) from left and right • side of the body cover. (11) Fuel tank lid lock cable (9) Screws Remove the fuel filler cap (page 23).
  • Page 59 Disconnect the tail/stop lamp connector • (12). (13) Tabs (14) Slots Disconnect the drain tube from the joint • (12) Tail/stop lamp connector (15). Release the body cover from its frame. • (15) Drain tube Remove the complete body cover (16). Pull the body cover slightly backwards and •...

  • Page 60: (16) Body Cover

    (16) Body cover (2) Screws Disconnect the position lamp connector Installation • (3) and release the front center cover lugs Installation is in the reverse order of removal. (4) from the mounting clips. Remove the (c) Front center cover front center cover by pulling it axially Removal downwards towards front.
  • Page 61 Installation Remove the top and bottom screw (3). • Remove the screws ( ) 4 from the floor side Installation is in the reverse order of removal. • covers. (d) Front cover Removal Remove the front center cover (page 57). •...

  • Page 62: Floor Side Cover

    Remove the right floor side cover. (e) Floor side cover • Installation Right floor side cover Installation is in the reverse order of removal. Removal Left floor side cover Open the pillion footrest (page 52). • Removal Remove the three screws (1) from right •...
  • Page 63 Installation To dislodge the tabs (3), slide the floor side • covers to the rear side. Install the rear view mirror until it will • Remove the left floor side cover. no longer turn. • Installation Loosen the rear view mirror approximately •...
  • Page 64 (3) Trim clips (6) Screw Remove the speedometer visor (4) by Remove the six screws (7) from the rear • • removing its screws (5). side. (4) Speedometer visor cover (5) Screws (7) Screws Remove the screw (6) from below the Pull the headlamp assembly (8) slightly up, •...

  • Page 65: Headlamp Focus Adjustment

    (h) Headlamp focus adjustment or have it corrected by your Authorised Vertical adjustment Hero workshop. MotoCorp Headlamp focus is factory preset. However in case of adjustment required please follow the WARNING steps as given below.

  • Page 66: Anti-Theft Tips

    Front brake-Check for correct brake fluid ANTI-THEFT TIPS • level in the master cylinder (page 21). Always lock the steering and never • Rear brake-Check operation and if leave the key in the ignition switch. • necessary, adjust free play (pages 22). This sounds simple but people do forget.

  • Page 67: Starting The Engine

    FI system. It is recommended to reduce the speed and drive to the Authorised CAUTION workshop for check-up. Hero MotoCorp Do not attempt to start the engine and run • Make sure whether the i3s switch (3) is •...
  • Page 68 If you plan to ride your vehicle at an altitude • above 2000 meter, consult for advice at Authorised workshop. Hero MotoCorp While the vehicle is operated at an altitude • above 2000 meter, you may not achieve sufficient engine performance. Please visit...

  • Page 69: Running In

    Ignition cut off Your vehicle is designed to automatically stop the engine & fuel pump, if vehicle falls down. (Bank angle sensor cuts off the ignition). NOTE If the vehicle has fallen down, before restarting the engine you must turn the ignition switch to “OFF”...
  • Page 70 lever (2) and integrated brake lever (3) is most important. To stop the vehicle (in IBS), press the integrated brake lever for the application of front brake and integrated brake simultaneously. However, for more effective braking, it is advised to apply both front brake and integrated brake simultaneously, keeping the throttle in close position.
  • Page 71 When approaching a corner or turn, After completing the turn, open the • • close the throttle (1) fully, and slow down throttle gradually to accelerate the the vehicle by applying both front brake vehicle. lever (2) and integrated brake lever (3) brakes at the same time.
  • Page 72 When descending a steep gradient, Avoid continuous use of the brakes, which • may result in overheating and reduction of close throttle (1) fully and by applying both braking efficiency. front brake lever (2) and integrated brake lever (3) brakes at the same time. CLOSE (2) Front brake lever (1) Throttle...

  • Page 73: Parking

    • If you plan to ride your vehicle at an • altitude above 2000 meter, consult for advice at Authorised Hero MotoCorp workshop. While the vehicle is operated at an • altitude above 2000 meter, you may not achieve sufficient engine performance.

  • Page 74: Tool Kit/First Aid Kit

    TOOL KIT/FIRST AID KIT Sterilised elastic plaster-1 No. • The tool kit (1) is located in the center First aid bag-1 No. • compartment (3). CLEANING OF VEHICLE Some roadside repairs, minor adjustments and Clean your vehicle regularly to protect the parts replacement can be performed with the surface finishes and inspect for damage, wear tools available in the kit.
  • Page 75 NOTE TEST BRAKES Take care to keep brake fluid or chemical • solvents off the vehicle. They will damage the plastic and painted surfaces. The inside of the headlamp lens may be • clouded immediately after washing the vehicle. Moisture condensation inside the headlamp lens will disappear gradually by lighting the headlamp in high beam.

  • Page 76: Maintenance

    It is recommended that wheel removal should record for regular scheduled maintenance. normally be handled by a These instructions are based on the Hero MotoCorp authorised workshop assumption that the vehicle will be used You will come across some of the most exclusively for its designed purpose.

  • Page 77: Safety Precautions

    Remember that your Authorised Hero workshop knows your vehicle best MotoCorp and is fully equipped to maintain and repair it. To ensure best quality and reliability, it is recommended to use Hero MotoCorp genuine parts for repair and replacement.
  • Page 78 Hero by properly trained and equipped technicians. Your Authorised workshop MotoCorp Hero MotoCorp meets all of these requirements. Ensure that each paid service is availed within 90 days or 3000 km from the date of previous service, whichever is earlier.

  • Page 79: Maintenance Schedule

    Give a missed call to +91 8367796950 MAINTENANCE SCHEDULE Dear Customer, or Scan QR code We would strongly recommend the following schedule, to keep your vehicle in perfect running condition and healthy environment. vehicle subjected to severe use or ridden in dusty area will require more frequent servicing.
  • Page 80 WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY SERVICE ITEMS Next Next Next Next 1st 60 DAYS 500- 3000- 6000- 9000- 12000- KM Note-1 3000 6000 9000 12000 15000 3500 6500 9500 12500 I, A I, A I, A I, A...

  • Page 81: Air Cleaner Element

    AIR CLEANER ELEMENT (page 74) Refer to the safety precautions The air cleaner element is of pre foam and viscous type , it should be replaced at regular (pages 75) Early replacement may intervals be required when riding in unusually wet or dusty areas.
  • Page 82 Squeeze it in a manner so that oil will spread • CAUTION on complete surface of pre foam element. CAUTION Do not wring the filter element with both hands. NOTE Replace air cleaner element once in every • 15000 km or early replacement may be required when riding in dusty areas.

  • Page 83: Throttle Operation

    THROTTLE OPERATION Cable Inspection Check for smooth rotation of the throttle grip from the fully open to the fully closed position. Check at full left and full right steering positions. Inspect the condition of the throttle cable from the throttle grip down to the throttle body.

  • Page 84: Air Cleaner Drain Tube Cleaning

    Start the engine and let it idle for few • ENGINE OIL minutes. Stop the engine and wait for few seconds. Use hero genuine engine oil or recommended • grade oil. Remove the oil level dipstick, wipe it clean •...
  • Page 85 Reinstall the oil level dipstick. Check for oil • leaks. NOTE The engine will stall if the i3s switch is in • “ON” position during warmup. Running the engine with insufficient oil may • cause engine damage. Top up if required after every 3000 km. •...

  • Page 86: Final Drive Oil Replacement

    Replacement At engine disassembly: 0.80 litre requires mechanical skill. It is suggested to get it replaced by Authorised Install the oil level dipstick. Hero MotoCorp • workshop. Switch “OFF” the i3s switch. • Park the vehicle on its main stand on a level Start the engine and let it idle for 2-3 •...

  • Page 87: Spark Plug

    Remove the spark plug using the GRADE : SAE 10W 30 SL Grade • wrench plug provided in the tool kit. At draining : 0.10 Litre Inspect the electrodes and center At transmission disassembly: 0.12 Litre • porcelain for deposits, erosion or carbon Install the oil level check bolt with a new •...

  • Page 88: Brake Shoe Wear/Battery

    (causing hard starting or Rear brake other electrical troubles), contact your Authorised workshop. Hero MotoCorp *MF stands for Maintenance Free NOTE This symbol on the battery means that this product must not be treated as household waste.
  • Page 89 Battery charging Always visit your Authorised Hero Moto workshop if you see any symptom of Corp battery discharge as earliest as possible to get the battery charged. The battery has a tendency to discharge rapidly if any additional electrical accessories are fitted on your vehicle.

  • Page 90: Fuse Replacement

    Remove the battery (5). • (1) Fuse holder (2) Main fuse : 15A, 10A, 10A and 10A (5) Battery (3) Spare fuse: 15A and 10A Battery installation Reinstall in the reverse order of removal. Be • GOOD FUSE BLOWN FUSE sure to connect the (+)ve terminal first, then the (-)ve terminal.
  • Page 91 Refer to the safety precautions (page 74). your vehicle checked by your Authorised The bulb becomes very hot while the lamp is workshop. Hero MotoCorp “ON”, and remains hot for a while after it is turned “OFF”. Be sure to let it cool down SUSPENSION before servicing.
  • Page 92 (c) Front turn signal bulb Insert hand from body cover front side, • above front fender area and remove turn signal bulb holder (1) by turning counter clockwise. Remove the bulb (2) by turning it to • counterclockwise direction. (2) Screws (3) Headlamp LED unit Install a headlamp assembly in the reverse •...

  • Page 93: Catalytic Converter

    Install a new bulb in the reverse order of • removal. (f) Licence plate lamp bulb Remove the body cover (page 53). • Remove the screws (1) and the licence • plate lamp cover (2). Remove the licence plate lamp bulb (3) •...

  • Page 94: Evaporative Emission Control System

    high temperature for the chemical reactions to EVAPORATIVE EMISSION CONTROL take place. It can set on fire any combustible SYSTEM material that come near it. Park your vehicle This vehicle is equipped with an evaporative away from high grasses, dry leaves, or other emission control system to meet emission flammable material.

  • Page 95: Removing Road Salt

    abrasive polish or wax made specifically for WARNING automobiles. Apply the polish or wax Petrol is highly flammable and explosive. You according to the instructions on the container. can be burned or seriously injured when NOTE handling fuel. Stop the engine and keep heat, sparks, and •...
  • Page 96 Inflate the tyres to their recommended • pressures. Park the vehicle on blocks to raise both tyres off the ground. Cover the vehicle (don't use plastic or other • coated materials) and store in an unheated area, free of dampness with a minimum of daily temperature variation.

  • Page 97: Basic Troubleshooting

    Refill the fuel tank One segment blinking displayed Check fuel lines Leakage Consult Authorised Workshop Check fuel operating Hero MotoCorp sound of fuel pump Broken fuel pump wire connector Consult Authorised Workshop Hero MotoCorp B. Side Stand Engine Kill System Check side stand engine kill feature (page 53) Side stand“Down”...
  • Page 98 Spark plug gap (0.8-0.9 mm) No spark Check for poorly connected Secure properly Or loose spark plug wire Loose contact Consult Authorised Workshop Hero MotoCorp 2. ENGINE STARTS BUT STALLS Check fuel lines Leakage/Air lock Consult Authorised Check pre foam element Workshop Dirty/Clogged...
  • Page 99 4. ELECTRICAL SYSTEM Feeble horn sound or no light Replace fuse Check fuse Fused Consult Authorised Inspect battery Replace Bulbs Workshop Weak Hero MotoCorp Replace bulbs Check bulbs Fused/wrong wattage Check connections Secure connections Loose Consult Authorised Workshop Hero MotoCorp 5.

  • Page 100: Road Signs

    ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents.
  • Page 101 ROAD SIGNS Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about dangers ahead.

  • Page 102: Navigation Signs

    NAVIGATION SIGNS Navigation signs: Hero navigation app. and meter console of your vehicle will display step by step navigation guidance/direction through below navigation signs when your vehicle is in navigation mode with your smartphone. Turn Right Turn Slight Left Turn Slight Right...
  • Page 103 - both in material and workmanship, under normal use and conditions, subject to the following terms & conditions. Terms & conditions MAESTRO EDGE 125 PROGRAMMED FI vehicle is warranted for a period of 5 years or 50000 Km, whichever is earlier, from the date of purchase, emission warranty is separately covered under the head of “Emission Warranty”.
  • Page 104 (5) If MAESTRO EDGE 125 PROGRAMMED FI vehicle has been used in any competitive events like races or rallies or for any commercial purposes as taxi etc. (6) To any damage on vehicle's painted surface cropping due to industrial pollution or other external factors.
  • Page 105 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
  • Page 106 Hero MotoCorp Ltd. TELEMATIC CONTROL UNIT (TCU) WARRANTY Warranty of Telematic Control Unit (TCU) is handled by the respective manufacturer. In case of any complaint the customer shall contact the toll free number +91-95821-22288 and heroconnect@rollr.io with name and number, the respective manufacturer will resolve such complaint remotely.
  • Page 107 Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its channel partners, Hero MotoCorp Ltd. to comply with emission standards as specified in sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, subject to following terms &...
  • Page 108 Hero MotoCorp Ltd. EMISSION WARRANTY j) It is mandatory to obtain a PUC certificate from the Authorised PUC center. In case of non-compliance with the emission standards please contact the channel partner/authorised workshop immediately along with the previous OK certificate, for the necessary rectification.
  • Page 109 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life • Ensures economy for a long time • Safety of vehicle and rider • Peace of mind • Value for money • Assured quality • CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Poor performance •...

  • Page 110: Zonal/Regional/Area Offices

    Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
  • Page 111 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.

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