HERO HF-DELUXE PROGRAMMED FI Manual
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HERO HF-DELUXE PROGRAMMED FI Manual

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PREFACE
HF-DELUXE PROGRAMMED FI.
Thank you for selecting a
We wish
Hero MotoCorp
you many miles of continued riding pleasure in the years ahead.
We, at
, are committed to demonstrate excellence in our environment
Hero MotoCorp
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with
all applicable legislation including environment legislation
and
strengthen the green supply chain.
Your vehicle is conforming to latest (Bharat stage- norms) regulation for emission, safety &
VI
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This vehicle is fitted with a lighting feature known as "Automatic Headlamp ON". The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
Hero
HF-DELUXE PROGRAMMED FI. Please take time to read it carefully. As with
MotoCorp
any fine machine, proper care and maintenance are essential for trouble-free operation and
optimum performance.
Your Authorised
dealer will be glad to provide further information or
Hero MotoCorp
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

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Summary of Contents for HERO HF-DELUXE PROGRAMMED FI

  • Page 1 This booklet is your guide to the basic operation and maintenance of your new Hero HF-DELUXE PROGRAMMED FI. Please take time to read it carefully. As with MotoCorp any fine machine, proper care and maintenance are essential for trouble-free operation and optimum performance.
  • Page 2 ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. ‘HF-DELUXE PROGRAMMED FI’ COMPLIES Hero MotoCorp Ltd WITH THE LATEST EMISSION NORMS.
  • Page 3 ADDENDUM As per Ministry of Road Transport & Highways (Government of India) vide Notification G.S.R. 540(E), Hemostatic agent is excluded from first aid kit in reduction from existing kit effective from 31st August 2020.

  • Page 4: Table Of Contents

    HEADLAMP FOCUS ADJUSTMENT STARTING THE ENGINE CATALYTIC CONVERTER RIDING/BRAKING EVAPORATIVE EMISSION CONTROL SYSTEM PARKING/UTILITY BOX POLISHING OF VEHICLE TOOL KIT/FIRST AID KIT BASIC TROUBLESHOOTING CLEANING AND WASHING OF VEHICLE ROAD SIGNS MAINTENANCE WARRANTY SAFETY PRECAUTION HERO GENUINE PARTS MAINTENANCE SCHEDULE ZONAL/REGIONAL/AREA OFFICES...

  • Page 5: Vehicle Identification

    Serial Number Engine No.: HA11EX######## HA11EX ##### Engine Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: HF-DELUXE PROGRAMMED FI Engine Variants Kick Start/Drum/Spoke Wheel HA504 HA11ER Kick Start/Drum/Cast Wheel HAC04 HA11ER Electric Start/Drum/Cast Wheel HAW14 HA11ES...

  • Page 6: Vehicle Views

    VEHICLE VIEWS TOP VIEW 11 12 (1) Turn signal indicator (12) Programmed FI malfunction indicator lamp (MIL) (2) Side stand indicator (13) Fuel gauge (3) Horn switch (14) High beam indicator (4) Turn signal lamp switch (15) i3s switch (optional) (5) Clutch lever (16) Front brake lever (6) Rear view mirror...
  • Page 7 LEFT SIDE VIEW (1) Gear shift pedal (7) Left side cover (11) Tail/stop lamp (2) Left rider footrest (8) Saree guard with (12) Rear grip women pillion step (3) Side stand switch (13) Throttle body/ECU (9) Rear turn signal lamp (4) Main stand (14) Front turn signal lamp (10) Rear reflex reflector...
  • Page 8 RIGHT SIDE VIEW 2 3 4 (1) Right pillion footrest (6) Rear brake pedal (11) Front visor (2) Battery compartment (Inside) (7) Oil level dipstick (12) Fuel tank (3) Kick starter pedal (8) Utility box (13) Seat (4) Left rider footrest (9) Front suspension (14) Rear shock absorber (5) Starter motor (Optional)

  • Page 9: Vehicle Specification

    VEHICLE SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 1965 mm Overall width 720 mm Overall height 1045 mm Wheelbase 1235 mm Saddle height 805 mm Ground clearance 165 mm Weight 110 kg (Kick start) Kerb weight 112 kg (Electric start) Capacities Engine oil 1 litres at disassembly and 0.85 litre at draining Fuel tank...
  • Page 10 VEHICLE SPECIFICATION ITEM SPECIFICATIONS Caster angle 26° Trail length 89 mm 2.75x18-4 PR/42P Front Tyre size Rear 2.75x18-6 PR/48P Internal expanding shoe type, 130 mm Front Internal expanding shoe type, 130 mm Brakes Rear (Integrated braking system) Transmission Primary reduction 3.722 (67/18) 3.143 (44/14) Final reduction...

  • Page 11: Accessories & Modifications

    ACCESSORIES & MODIFICATIONS operation. Such changes could seriously impair your vehicle's handling, stability and Modifying your vehicle or using non- Hero braking, making it unsafe to ride. Removing or accessories can make your vehicle MotoCorp modifying your lamps, mufflers, emission unsafe.

  • Page 12: Vehicle Safety

    Hero MotoCorp vehicle. vehicle's size and weight.

  • Page 13: Protective Apparel

    WARNING If you are involved in a crash Personal safety is your first priority. If you or Not wearing a helmet increases the chance of • anyone else has been injured, take time to serious injury or death in a crash. assess the severity of the injuries and whether Be sure you and your pillion always wear a •...

  • Page 14: Safe Riding Tips

    Tightly wrap loose/hanging clothes & avoid • entangling with moving parts. Get your vehicle serviced regularly by the • Authorised workshop. Hero MotoCorp Before riding make sure in which mode you • are riding whether with i3s switch “ON’ or “OFF”.

  • Page 15: Tips For Healthy Environment

    Hero MotoCorp incompatible spares and accessories can upset or deteriorate your vehicle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil • recommended by and make sure you change it every 6000 km. (with Hero MotoCorp top up every 3000 kilometres) to keep the engine fit and environment healthy.

  • Page 16: Parts Function

    PARTS FUNCTION Ignition switch “ON” ( ) position “OFF”( ) position/ Lock open 1. Ignition switch 2. Ignition key 3. Steering lock position “LOCK” position Key position Function Key removal The engine can be started, turn signal lamps, horn, tail/stop lamp can be operated. Key cannot be removed Fuel gauge will be functional.

  • Page 17: Instruments & Indicators

    (MIL) FI system, it is recommended to reduce the speed and drive to the Authorised workshop for Hero MotoCorp check-up. Light glows when vehicle is in neutral position. Neutral indicator Turn signal indicators Flashes when turn signal switch is operated.

  • Page 18: Features

    FEATURES (a) Fuel gauge Steering lock When fuel gauge needle (1) enters the red Steering lock with ignition switch, turn the band (2), it indicates the fuel quantity is low ignition key (1) to "OFF" ( ) position & turn and the fuel tank should be refilled as soon as the handle bar towards left or right &...
  • Page 19 Right handlebar controls 1. Electric starter switch ( ) (For electric start model) Ensure starter switch (1) is operated when the vehicle is in neutral gear. If the vehicle is engaged in gear press the clutch lever before operating the starter switch. Release starter switch after the engine has started.

  • Page 20: I3S (Idle Stop Start System)

    i3s (IDLE STOP START SYSTEM) The i3s indicator (2) will glow on the speedometer console for 2 seconds and turns (For i3s model) “OFF”. For the activation of i3s system, start Starting & Warm up the engine: the engine and let it idle till the engine gets Keep the i3s switch (1) to “OFF”...
  • Page 21 • vehicles and no special functions will be i3s system does not work properly, it is recommended to visit your Authorised performed. Hero workshop. MotoCorp i3s system will not function properly if the • vehicle battery is low/dead or driven without battery.

  • Page 22: Side Stand Indicator/Switch

    SIDE STAND INDICATOR/SWITCH FUEL TANK For the safety of the customer a side stand Fuel tank capacity is 9.1 litres (Be sure to fill indicator (1) is provided. the fuel tank when fuel gauge needle enters red band). A side stand switch (2) is provided in the side stand, when the vehicle is parked on side stand To remove the fuel tank cap ( ), 1 slide...

  • Page 23: Pre-Ride Inspection

    Do not overfill the tank. There should be no Engine oil level-Check and top up engine • • fuel (4) in the filler neck (5). oil if required (page 31). Check for leaks. For locking, position the cap with “ ” ▲...

  • Page 24: Starting The Engine

    Authorised continuously and engine does not start, workshop for check-up Hero MotoCorp cranking of engine will stop after 5 secs. After that rider again needs to press the Find neutral position & check neutral Ÿ...
  • Page 25 Starting Procedure At any ambient temperature, Press the starter switch with the throttle completely closed. NOTE This vehicle has a fuel-injected engine with • an idle air control valve (IACV). The engine will not start if the throttle is • open because the Electronic control unit (ECU) cuts-off the fuel supply.

  • Page 26: Riding/Braking

    Running in Help assure your vehicle's future reliability and performance by paying extra attention to how you ride during the first 500 km. During this period, avoid full-throttle starts and rapid acceleration. NOTE To start the engine if any gear is engaged, •...

  • Page 27: Parking/Utility Box

    braking, it is advised to apply front and rear CAUTION brake simultaneously, keeping the throttle in Park the vehicle on firm level ground to • closed position. prevent overturning. While parking vehicle on side stand engage WARNING • the first gear. When riding in wet or rainy conditions, or on •...

  • Page 28: Cleaning And Washing Of Vehicle

    Kit consists of following tools: CLEANING AND WASHING OF VEHICLE Tool bag-1 No. Follow the below mentioned steps for washing • the vehicle. +, - No. 2 driver-1 No. • Wet the vehicle with light water spray. Avoid • Grip -1 No. •...
  • Page 29 Only you can decide the maintenance schedule. whether or not you should perform a given task. Consult your Authorised Hero MotoCorp Dealer for recommendation applicable to WARNING your individual needs and use. Failure to follow maintenance instructions •...

  • Page 30: Safety Precaution

    Remember that your Authorised Hero workshop knows your vehicle best MotoCorp and is fully equipped to maintain and repair it. To ensure best quality and reliability, it is recommended to use Hero MotoCorp genuine parts for repair and replacement.

  • Page 31: Maintenance Schedule

    Maintenance work should be performed in accordance with standards and specifications of by properly trained and equipped technicians. Your Authorised Hero MotoCorp workshop meets all of these requirements. Hero MotoCorp Ensure that each paid service is availed within 90 days or 3000 km from the date of previous service, whichever is earlier.
  • Page 32 Give a missed call to +91 8367796950 MAINTENANCE SCHEDULE Dear Customer, or Scan QR code We would strongly recommend the following schedule, to keep your vehicle in perfect running condition and healthy environment. Vehicle subjected to severe use or ridden in dusty area will require more frequent servicing.
  • Page 33 WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY SERVICE ITEMS Next Next Next Next DAYS 1st 60 Km Note-1 500- 3000- 6000- 9000- 12000- 3000 6000 9000 12000 15000 3500 6500 9500 12500 Brake System (Brake C, L C, L C, L...

  • Page 34: Spark Plug Inspection

    If you are reusing a plug, it should only take 1/8-1/4 turn after the plug seats. ENGINE OIL Use hero genuine engine oil or recommended grade oil. (1) Noise suppressor cap (2) Spark plug BRAND: Hero 4T plus GRADE: SAE 10W 30 SL Grade Visually inspect the spark plug electrodes for •...
  • Page 35 Savita Oil Technologies Limited. top the engine and wait for 2-3 minutes. • • Remove the oil level dipstick, wipe it clean Bharat Petroleum Corporation Limited. • • and insert without screwing it in. OIL CAPACITY: 1 litres Remove the oil level dipstick and check the •...

  • Page 36: Oil Filter Screen & Centrifugal Filter

    Stop the engine, let the engine oil settle OIL FILTER SCREEN & CENTRIFUGAL • down and recheck the oil level. FILTER Make sure that oil level is at the “UPPER” • Drain the engine oil thoroughly (page 31). • level mark of the oil level dipstick with the Remove the kick starter pedal (1), muffler •...

  • Page 37: Air Cleaner

    Reinstall the dowel pins and new gasket. • Reinstall the centrifugal filter cover, right • crankcase cover, rider footrest, muffler, kick starter pedal and clutch cable. Fill the crankcase with clean engine oil as • per specification. Adjust the clutch cable free play (page 37). •...
  • Page 38 Remove the air cleaner cover screws (5) Ÿ and the cover (6). Remove the air cleaner element (7) • from air cleaner housing (8). (1) Left side cover (2) Side cover bolt (3) Lug (4) Direction indicator Remove the left side cover (1) by removing •...

  • Page 39: Valve Clearance Adjustment

    (1) Drain tube CAUTION VALVE CLEARANCE ADJUSTMENT Never wash or clean the viscous filter. • Replace filter element once in every 15000 Excessive valve clearance will cause noise, and little or no clearance will prevent the valve Replace it earlier if it becomes very dirty, •...
  • Page 40 compression stroke. If they are tight, the valves are open, rotate the cam sprocket (7) 360 clockwise and re-align the 'T' mark with the index mark. (1) Tappet covers (2) Gasket (3) Cylinder head left side cover Remove the timing hole cap (4). Rotate the •...

  • Page 41: Clutch Lever Free Play

    (9) Feeler gauge (10) Adjusting screw (1) Free play: 10-20 mm (2) Clutch lever (11) Valve stem (12) Lock nut To adjust the free play, loosen the lock nut • Adjust by loosening the lock nut (12) and • (3). Turn the adjusting nut (4) to obtain the turning the adjusting screw until there is a specified free play.

  • Page 42: Throttle Operation

    If proper adjustment cannot be obtained or the clutch does not work correctly, visit your Authorised workshop. Hero MotoCorp THROTTLE OPERATION Cable inspection Check for smooth rotation of the throttle grip from the fully open to the fully closed position.

  • Page 43: Drive Chain Slackness

    DRIVE CHAIN SLACKNESS If the chain is slack in one section and tight in another, some links are kinked and binding. The service life of the drive chain depends Binding can be eliminated by frequent upon proper lubrication and adjustment. lubrication.
  • Page 44 If the drive chain or sprockets are • excessively worn or damaged, they should be replaced. Never use a new chain with worn out sprockets since this will result in rapid chain wear. Adjustment Park the vehicle on its main stand with the •...

  • Page 45: Drive Chain Slider Inspection

    When one applies the integrated/rear brake NOTE pedal, front & rear brakes activate jointly. Visit Authorised workshop Hero MotoCorp for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 km DRIVE CHAIN SLIDER INSPECTION (Refer to “Maintenance Schedule” on (page 28).
  • Page 46 The distance, the front brake lever (1) and After ensuring the gap, turn the second • integrated brake pedal (2) moves before each adjuster nut counterclockwise by half brake starts to engage is called free play (3). rotation. (b) Front brake cable (A) on “F” side Check the free play of rear brake pedal.
  • Page 47 (4) after If proper adjustment cannot be obtained by the final adjustment has been made. this method, visit your Authorised Hero workshop. MotoCorp (A) Decrease free play (CW) (e) Brake wear indicators...

  • Page 48: Suspension

    Front brake wear indication SUSPENSION Front and rear suspension inspection Check the front forks by locking the front • brake and pumping the front fork up and down vigorously. The suspension action should be smooth and there should be no oil leakage.

  • Page 49: Wheel

    (1) Rear shock absorber (2) Pin spanner (1) Speedometer cable (2) Tab (A) Stiffer (B) Softer (3) Front brake cable (4) Integrated brake cable (5) Brake arm (6) Brake panel NOTE (7) Front brake adjusting nut (8) Integrated brake adjusting nut Always adjust both the rear shock absorbers to (9) Axle nut (10) Axle...
  • Page 50 Remove the rear brake adjusting nut (1) • and disconnect the brake rod (2) from the brake arm (3) by pushing down the brake pedal. Disconnect the brake stopper arm (4) from the brake panel (5) by removing split pin (6) and lock nut (7). (12) Lug (13) Slot (b) Rear wheel...

  • Page 51: Main/Side Stand Lubrication

    CAUTION Front 2.75x18-4PR/42P Always replace used split pins with new ones. Rear 2.75x18-6PR/48P MAIN/SIDE STAND LUBRICATION WARNING Park the vehicle on the level surface. • Check the main/side stand return spring for • The imported tyre(s) if fitted without ISI •...
  • Page 52 Over inflated tyres make your vehicle ride Cuts, splits or cracks in the tyre. Replace the • more harshly, are more prone to damage from tyre if you can see fabric or cord. surface hazards and wear unevenly. Excessive tread wear. •...

  • Page 53: Nuts, Bolts & Fasteners

    Authorised Check that all chassis nuts and bolts are workshop. • Hero MotoCorp tightened to correct torque values. *MF stands for Maintenance Free Check that all cotter pins, safety clips, hose •...
  • Page 54 Authorised workshop Hero MotoCorp Always ensure the battery is fully charged as it must be treated as recyclable • before installation.

  • Page 55: Fuse Replacement

    Fuse box (B) : Mounted on the battery Remove the fuse box (B). • Remove the battery clamp bolt (5) and the clamp (1). • battery clamp (6). Fuse ype: Blade fuse Circuit fuse (4) : 10A Spare fuse (5) : 10A (B) Fuse box (5) Bolt (6) Battery clamp...

  • Page 56: Stop Lamp Switch

    depressed to the limit of its free play. Turn the adjusting nut in direction (A) to advance GOOD FUSE BLOWN FUSE switch timing or in direction (B) to retard switch timing. CAUTION Do not attempt to start or ride the vehicle •...

  • Page 57: Catalytic Converter

    away from high grasses, dry leaves, or other flammable material. A defective catalytic converter contributes to air pollution and can impair your engine’s performance. Follow these guidelines to protect your vehicle’s catalytic converter. Always use unleaded petrol. Even a small •...

  • Page 58: Evaporative Emission Control System

    EVAPORATIVE EMISSION CONTROL POLISHING OF VEHICLE SYSTEM After washing your vehicle, wax all painted surfaces (except matte painted surfaces) using This vehicle is equipped with an evaporative a commercially available polish/quality liquid emission control system to meet emission or paste wax to finish the job. Use only a non standards.

  • Page 59: Basic Troubleshooting

    Refill the fuel tank Fuel gauge needle at red band Key “ON” Position Consult Authorised Workshop Refill Check fuel lines Hero MotoCorp Leakage Check for operating sound of fuel pump Broken fuel pump wire connector Secure connections Consult Authorised Workshop Hero MotoCorp B.
  • Page 60 Readjust free play of rear brake pedal Improper adjustment Check tyre inflation pressure Correct tyre pressure Under inflated Consult Authorised Workshop Hero MotoCorp 4. ELECTRICAL SYSTEM Feeble horn sound or no light Replace fuse Check fuse Fused Consult Authorised Workshop...

  • Page 61: Road Signs

    ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents.
  • Page 62 ROAD SIGNS Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about dangers ahead.

  • Page 63: Warranty

    - both in material and workmanship, under normal use and conditions, subject to the following terms & conditions. Terms & conditions HF-DELUXE PROGRAMMED FI vehicle 5 years or is warranted for a period of...
  • Page 64 (4) If additional wheel(s) is/are fitted and/or any other modification carried out/unauthorized accessories fitted which shall be responsible for malfunction/detoriation of the vehicle. HF-DELUXE PROGRAMMED FI (5) If vehicle has been used in any competitive events like races or rallies or for any commercial purposes as taxi etc.
  • Page 65 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
  • Page 66 Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its channel partners, Hero MotoCorp Ltd. to comply with emission standards as specified in sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, subject to following terms &...
  • Page 67 Hero MotoCorp Ltd. EMISSION WARRANTY j ) It is mandatory to obtain a PUC certificate from the Authorised PUC center. In case of non-compliance with the emission standards please contact the channel partner /authorised workshop immediately along with the previous OK certificate, for the necessary rectification.
  • Page 68 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS? Assures long life • Ensures economy for a long time • Safety of vehicle and rider • Peace of mind • Value for money • Assured quality • CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior •...
  • Page 69 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure • Element air cleaner Affects fuel efficiency • Poor engine performance • Frequent stalling of engine • Higher emission level • Spark plug Poor engine performance •...

  • Page 70: Zonal/Regional/Area Offices

    Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
  • Page 71 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.

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