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Fein KBE 30 Repair Instructions
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Fein KBE 30 Repair Instructions

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KBE 30
Repair instructions
C-SC_CSSM
Version 1.0
All rights reserved by FEIN, especially in case of property rights applications.
2019-02-12
FEIN retains all rights of disposal, such as copying and circulation
.
Page 1 of 61

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Summary of Contents for Fein KBE 30

  • Page 1 KBE 30 Repair instructions All rights reserved by FEIN, especially in case of property rights applications. C-SC_CSSM Version 1.0 2019-02-12 Page 1 of 61 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 2: Table Of Contents

    6. Removal 7. Fitting 8. Troubleshooting 9. Connection diagram C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 2 of 61 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 3: Models Described

    Order number KBE 30 7 270 65 ..C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 3 of 61 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 4: Technical Data

    All the technical data can be found in the operating instructions for the model. Test data Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service → Repair Guides). Lubricants The lubricants and container sizes available from FEIN can be found on the FEIN Extranet (Customer Service →...

  • Page 5: Notes And Requirements

    Outside Germany, the regulations applicable in the relevant country must be observed. C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 5 of 61 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 6: Tools Required

    30 mm inner diameter 26 mm outer diameter ~23 mm inner diameter C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 6 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 7 Ball bearing support 8 mm inner diameter 12 mm inner diameter C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 7 of 61 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 8: Lubricants And Auxiliary Substances Required

    Grease 0 40 127 0100 0 80 g Gearbox C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 8 of 61 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 9: Removal

    3. Remove the two screws (4). - Torx T10 C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 9 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 10 - Side-cutting pliers 3. Remove the screw (3). - Torx T10 C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 10 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 11 5. Remove the four socket head screws (5) together with the adapter (6). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 11 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 12 1. Remove the cover (1). 2. Pull out the armature (2). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 12 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 13 - Chuck cone 22 mm - Chuck cone 37 mm C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 13 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 14 4. Remove the gear rack (4). 5. Remove the two pins (5). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 14 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 15 2. Remove the seal (2). 3. Remove the two pins (3). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 15 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 16 Tools: 2. Remove the gearbox (1). - Plastic hammer C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 16 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 17 5. Remove the two screws (5). - Socket wrench 5 mm C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 17 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 18 3. Pull the gear-wheel (2) off the shaft. - Outer puller C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 18 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 19 2. Press the shaft (2) out of the housing. - Arbor press C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 19 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 20 - Sleeve 25 mm outer diameter 15 mm inner diameter C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 20 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 21 - Circlip pliers 5. Pull off the grooved ball bearing (5). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 21 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 22 5. Pull off the gear-wheel (5). 6. Remove the feather key (6). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 22 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 23  The rings are destroyed during removal and must be replaced. C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 23 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 24 5. Straighten the connections of the carbon brush holders (3). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 24 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 25 - Socket head wrench 2.5 mm - Flat-nose pliers C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 25 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 26 4. Unscrew the four screws (5) and take off the plate. 5. Remove the two plugs (6). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 26 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 27 3. Pull off the two plugs (3). 4. Remove the electronics (4). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 27 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 28 5. Remove the screw (6). 6. Remove the housing (7). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 28 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 29 5. Pull the second bush (5) out of the housing.  Bush is destroyed during removal. C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 29 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 30 4. Press the spring terminals on the switch (3) and take it out of the plate. 5. Remove the cover (4) from the switch. C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 30 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 31 1. Remove the buttons (1) of the switch module. 2. Remove the seal (2). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 31 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 32 - Flat-nose pliers 3. Unscrew the screw connection (3). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 32 of 61 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 33: Fitting

    4. Press the shaft into the side with the bush. C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 33 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 34 4. Screw the magnet onto the housing with the four screws (5). - Socket head wrench 4 mm C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 34 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 35 2. Screw in the two screws (3) with lock washer and disc. - Socket head wrench 3 mm C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 35 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 36 2. Insert the guide (2) with the cable and secure it with the two screws (3). - PH2 cross-tip screwdriver C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 36 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 37 4. Insert the electronics (5) into the guide provided. C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 37 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 38 Fitting the electronics 1. Insert the two plugs (1). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 38 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 39 3. Press the switch (3) into the switch module until you hear it engage. C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 39 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 40 3. Connect all cables as shown in the connection diagram. C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 40 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 41 3. Fit the plate on the housing and screw it down with the four screws (3). - PH2 cross-tip screwdriver C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 41 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 42 6 mm, 2.5 mm 3. Screw in the two screws (3). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 42 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 43 3. Screw the three handles (4) into the connecting piece (3). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 43 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 44 Fitting the spider 1. Screw the connecting piece onto the shaft. C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 44 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 45 3. Insert the circlip (3). 4. Fit the two screws (4). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 45 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 46 - Sleeve ~20 mm outer diameter 12 mm inner diameter C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 46 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 47 12 mm inner diameter - Bolt with 20 mm diameter C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 47 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 48 35 mm outer diameter 30 mm inner diameter - Circlip pliers C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 48 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 49 - Socket head wrench 4. Fit the circlip (4). 4 mm C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 49 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 50 15 mm inner diameter - Bolt with 20 mm diameter C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 50 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 51 1. Insert the two shafts into the gearbox housing together. C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 51 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 52 3. Secure the guide to the gearbox housing with the four screws (4). 4. Screw in the screw (5). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 52 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 53 3. Fill the gearbox with 80 g of grease. 4. Fit the cover (3). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 53 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 54 - Ball bearing support 12 mm inner diameter C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 54 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 55 3. Screw the two set screws (3) into the motor housing. C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 55 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 56 4. Insert the air guide ring. - Ball bearing support 12 mm inner diameter C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 56 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 57 5. Screw in the caps (6) on both sides. C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 57 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 58 2. Slide the motor (2) into the guide and tighten the screws. C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 58 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 59 3. Thread the cable tie (4) into the cover (5). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 59 of 61 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 60 5. Attach the cover (6) and secure it with the screw (7). C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 60 of 61 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 61: Connection Diagram

    KBE 30 8. Connection diagram C-SC_CSSM Version 1.0 2019-02-12 All rights reserved by FEIN, especially in case of property rights applications. Page 61 of 61 FEIN retains all rights of disposal, such as copying and circulation...