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Warranties are non-transferable Warranty is only available if purchased through FASS ViP Dealer! There is “NO Warranty” on FASS Products purchased through unauthorized dealers. Warranty Registration must be received by FASS within 30 days of purchase. ...
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Dealer Purchased From : Date: New FASS Owner Name: Company/Organization: Phone: Email: Street: City, State & Zip: Vehicle Year/ Make/ Model: Color: Vin Number: Quality Of Product Excellent Good Fair Poor How did you hear about us? Dealer Magazine Online...
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Building extremely “High-Quality” fuel products is our business. We concentrate all of our efforts in this arena. No one else is as specialized as FASS in what we do! This is one of the ingre- dients to insure you are running with the “Highest-Quality” fuel system in the world! We have im- plemented very rigorous testing procedures to provide the “Highest Quality”...
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¡WARNINGs! Read all instructions before starting installation of this product! Installing the improper FASS Pump can cause severe engine damage. FASS Recommended Application T D08 095G Cummins 1998.5-2004 with stock - moderate horsepower modifications Cummins 1998.5-2004 with moderate - extreme horsepower modifications...
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ViP FASS dealer for the installation. They are prepared to install the FASS fuel pumps with the most effi- ciency. If a situation/problem arises during the installation, they are the most pre- pared for that situation/problem.
Titanium Series 95 or 165 GPH 16-18 PSI (Approximately) A fuel pressure gauge is highly recommended to identify fuel filter life and to prevent engine damage! “H” Coolant Heater ‘G’ “E” Fuel Pressure To Engine ‘R’ ‘T’ Fuel Return to Tank...
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Secure Relay in an upright position, as shown, to prevent moisture from entering. Di-electric grease may be applied to prevent corrosion. Examples of locations to secure relay: Route the WH-1002 wire harness along the frame rail to the mounting location of the FASS fuel pump.
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Prepare suction & Return lines Some of the photo’s are of a different application, procedures are the same. Prepare FASS return line by cutting rubber junction connecting the filler neck to the fuel tank. Filler neck removed for clarity. Insert & position, into cut filler neck, RM-1004 with the junction pipe aiming to outside of bed.
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Before starting installation please review contents page to insure all necessary parts are included. Please call Diesel Performance Products for any missing or incorrect items. 636-433-5410 NOTE ATTENTION: While installing fittings into Titanium pump DO NOT Apply side pressure to dr aw tube of pump Proper Improper...
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When cutting fuel line make sure to blow out line to keep debris from moving forward. Install 10-300 into the "E" port and 10-301 into the "T" port of FASS, torque to 20 ft./lbs. ***FITTINGS COME EQUIPPED WITH THREAD SEALANT, DO NOT USE THREAD TAPE*** For fitting purposes.
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Once location is established mark location for mounting in next step. Connect factory plug into the FASS harness. Connect female plug of the FASS harness into pump. Turn key to “on”. With pump operating (you may have to bump the starter), turn pump over, liberally...
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Step 3: Mount Fuel System Assemble the FASS pump bracket PBR-2001 using the RS-2002 spacer between PFB-2002 and PBR- 2001 bracket with 4-3/8 bolts, nuts, and washers. Note: Torque bolts not flange nut. Once secure use (3) 1 3/4 bolts and (3) WA-1001D spacers to mount the pump to the bracket.
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Before starting installation please review contents page to insure all necessary parts are included. Please call Diesel Performance Products for any missing or incorrect items. 636-433-5410 Step 3: Mount Fuel System Apply motor oil to gasket located on filters. Attach to system and hand tighten.
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Use oil. Attach fitting to the ‘R’ port. Torque to 18 ft/lbs. Insert PL-1005 in remaining fuel line. Connect to the ‘E’’ port of the FASS system. Use oil. Torque to 18 ft./lbs. Route this line up to the injection pump.
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Before starting installation please review contents page to insure all necessary parts are included. Please call Diesel Performance Products for any missing or incorrect items. 636-433-5410 Step 4: Install Fuel Line 1998.5 – 2002 VP44 (Injection Pump) Disconnect factory fuel line from inlet side of the factory injection pump, Install the DIPF-1003 fuel fitting into this inlet port.
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(DoDge ‘98.5 – ’02) Answer the following questions: Did the vehicle start fine without the FASS or HPFP? Do you have high mileage on the VP44? If yes, have your VP44 checked. Has the VP44 been subjected to a PSI of 5 or less? Has the VP44 been sub-...
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Failure to do so can result in priming issues, cavitation, or pressure loses. To assist with priming your FASS pump crack the FF-3003. Put power to the FASS pump to activate the pump. When the tone of the pump changes you can tighten up the fuel filter. If you need a video of the priming process go to www.FASSride.com.
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LIMITATION OF Lifetime WARRANTY Disclaimer: To help insure you receive the proper system and customer support at the local level, FASS has a VIP and Authorized Dealer network representing FASS products. This is one reason you must purchase through a dealer to comply with our warranty policies.
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