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Fass T 095G Installation Manual

Fass T 095G Installation Manual

Titanium series, fuel air separation system

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Motor No:
Serial No:
Warranty Stipulations:
Copy of sales receipt mailed with this form
All warranty information, located on the front & back, filled out
FASS products and/or paperwork must not be tampered with
Warranties are non-transferable
Warranty is only available if purchased through FASS ViP Dealer! There is "NO Warranty"
on FASS Products purchased through unauthorized dealers.
Warranty Registration must be received by FASS within 30 days of purchase.
Send Correspondence to:
DPP Inc. office use only :
Date Received:
Purchase Receipt:
4 year Warranty
FASS Fuel Systems
Attn: Warranty
16234 State Hwy O
Marthasville, MO. 63357
techsupport@fassride.com
Yes (Receipt Date:
T 095G or T 165G
Manufactured Date:
)
No

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Summary of Contents for Fass T 095G

  • Page 1  Warranties are non-transferable   Warranty is only available if purchased through FASS ViP Dealer! There is “NO Warranty” on FASS Products purchased through unauthorized dealers. Warranty Registration must be received by FASS within 30 days of purchase. ...
  • Page 2 Dealer Purchased From : Date: New FASS Owner Name: Company/Organization: Phone: Email: Street: City, State & Zip: Vehicle Year/ Make/ Model: Color: Vin Number: Quality Of Product Excellent Good Fair Poor How did you hear about us? Dealer Magazine Online...
  • Page 3 INSTALLATION MANUAL APPLICATION: T 095G (95GPH @ 16-18psi) T 165G (165GPH @ 16-18psi) CLASS 1-CLASS 8 Requires a Fuel Line Kit* Revision Date: 10/12/2015...
  • Page 4 Building extremely “High-Quality” fuel products is our business. We concentrate all of our efforts in this arena. No one else is as specialized as FASS in what we do! This is one of the ingre- dients to insure you are running with the “Highest-Quality” fuel system in the world! We have im- plemented very rigorous testing procedures to provide the “Highest Quality”...
  • Page 5  Installing the improper FASS Pump can cause severe engine damage. This unit was not de-  signed to be used on Unit Injected Mechanical Engines. Refer to the FASS kits with UIME in the model number. FASS Recommended Application T 095G Class 1–...
  • Page 6 ViP FASS dealer for the installation. They are prepared to install the FASS fuel pumps with the most effi- ciency. If a situation/problem arises during the installation, they are the most pre- pared for that situation/problem.
  • Page 7: Installation

    Titanium Series 95 or 165 GPH 16-18 PSI (Approximately) A fuel pressure gauge is highly recommended to identify fuel filter life and to prevent engine damage! “H” Coolant Heater ‘G’ Fuel Pressure “E” To Engine ‘R’ Fuel Return to Tank ‘T’...
  • Page 8 Contents MP-9026 BR-2001 WH-1001...
  • Page 9: Mounting Template

    Mounting Package Contents RS-1001 RS-2684 10-273 Spade Terminal 4 Locking Nut 3/8” 4 3/8-16”x 1 1/2” Hex Bolt Mounting template 3 Hex Bolt 1/4-20 13/4" WA-1001D...
  • Page 10 Before starting installation please review contents page to insure all necessary parts are included. Please call Diesel Performance Products for any missing or incorrect items. 636-433-5410 Step 1: Installing Electrical Harness The installation of the electrical harness is done first, allowing power to be applied to the pump for lubrication purposes.
  • Page 11 Before starting installation please review contents page to insure all necessary parts are included. Please call Diesel Performance Products for any missing or incorrect items. 636-433-5410 NOTE ATTENTION: While installing fittings into Titanium pump DO NOT Apply side pressure to dr aw tube of pump Proper Improper...
  • Page 12 When cutting fuel line make sure to blow out line to keep debris from moving forward. Install 10-273 into the "T" port and the "E" port of the FASS, torque to 18 ft./lbs. ***FITTINGS ARE EQUIPPED WITH SEALANT, DO NOT USE THREAD TAPE*** Attach BR-2001 to back of system using the spacers and 1/4”...
  • Page 13 Pr ior holes may be used. Dr ill these mar ked locations with a 13/32 bit. Connect factory plug into the FASS harness. Turn key to “on”. With pump operating, turn pump over, liberally spray WD-40 (or equivalent) into water separator nipple lubricating the Gerotor.
  • Page 14 Before starting installation please review contents page to insure all necessary parts are included. Please call Diesel Performance Products for any missing or incorrect items. 636-433-5410 Step 3: Review Installation & Secure Connections Note: O-Ring must be put back on suction side of pump. Failure to do so can result in priming issues, cavitation, or pressure loses.
  • Page 15 Filter Cross References (Currently in use)  Fuel (FF-3010)  Water (FS-1020) Fuel Filter (Micron Rating) Water Separator (Micron Rating) Thread Size (1-14) Thread Size (1-14) Baldwin BF7633 (2M) Baldwin BF 1258 (10M) Carquest 86528 (2M) Baldwin BF1214 CAT 1P2299 (6M) Baldwin BF7546 (10M) Donaldson P550625 (3M) Donaldson P558000 (20M)
  • Page 16 LIMITATION OF 4 Year WARRANTY Disclaimer: To help insure you receive the proper system and customer support at the local level, FASS has a VIP and Authorized Dealer network representing FASS products. This is one reason you must purchase through a dealer to comply with our warranty policies.

This manual is also suitable for:

T 165g