Welbilt CLEVELAND HA-MKGL-60 Installation, Operation, Maintenance, Parts & Service

Mixing kettles - gas, horizontal agitator

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Mixing Kettles -

Gas, Horizontal Agitator

Installation, Operation, Maintenance, Parts & Service

This manual is updated as new information and models are released. Visit our website for the latest manual.

Model #s -

HA-MKGL-60

HA-MKGL-60-CC

HA-MKGL-60-T

HA-MKGL-80-CC

HA-MKGL-80-T

HA-MKGL-80

HA-MKGL-100

HA-MKGL-100-CC

HA-MKGL-100-T

Read the manual thoroughly.

Improper installation, operation or

maintenance can cause property

damage, injury or death.

Statement of Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Trouble Shooting & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Part # - KE004017-2 B August 2019

HA-MKGL-60-CC-T

HA-MKGL-80-CC-T

HA-MKGL-100-CC-T

For your future reference.

Model # ______________________________________

Serial # ___________ _____________________________

Model # &

Serial #.

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Summary of Contents for Welbilt CLEVELAND HA-MKGL-60

Page 1: Table Of Contents
Visit www.clevelandrange.com to locate a service or sales representative in your area. Mixing Kettles - Gas, Horizontal Agitator Installation, Operation, Maintenance, Parts & Service This manual is updated as new information and models are released. Visit our website for the latest manual. Model #s - For your future reference.
Page 2: Statement Of Responsibilities
STATEMENT OF RESPONSIBILITIES / DÉCLARATION DES RESPONSABILITÉS / DECLARACIÓN DE RESPONSABILIDADES This document is for use by experienced Ce document est destiné à l’usage des Este documento está destinado para el and trained Qualified Cleveland Range, Représentants de Service qualifiés et uso de los Representantes de Servicio LLC Authorized Service Representatives autorisés de Cleveland Range, LLC qui...
Page 3: For Your Safety
FOR YOUR SAFETY / POUR VOTRE SÉCURITÉ / PARA SU SEGURIDAD POUR VOTRE SÉCURITÉ PARA SU SEGURIDAD FOR YOUR SAFETY Ne pas entreposer ou utiliser No guarde ni use gasolina o Do not store or use gasoline or d'essence ou d'autres liquides cualesquiera otros líquidos o any other flammable liquids and ou vapeurs inflammables à...
Page 4 WARNING / AVERTISSEMENT / ADVERTENCIA Improper installation, operation, adjustment, alteration, service Surfaces and product may be hot! Wear protective or maintenance can cause property damage, injury or death. equipment. /Les surfaces et le produit peuvent être Read the installation and operating instructions thoroughly chauds! Portez un équipement de protection.
Page 5: Installation
INSTALLATION GENERAL 5. Remove lag bolts from feet. 6. Remove manual from kettle Operating Conditions Acceptable Range pot. Write down the model # Ambient Air Temperature 15-40 degrees Celsius and serial # of the unit onto Relative Humidity 0-80% the front of this manual. Altitude 0-2000 meters 7.
Page 6 indicates that the burner has automatically been shut off by the kettle's safety circuit. This is a normal condition when the kettle is ENSURE THE GAS SUPPLY MATCHES THE KETTLE'S in a tilted position. REQUIREMENTS AS STATED ON THE RATING PLATE. 7.
Page 7: Operating Instructions
OPERATING INSTRUCTIONS WARNING If for any reason this unit is not functioning correctly DO NOT OPERATE. Contact your authorized service agent. OPERATING CONTROLS AND INDICATORS NOTE: Location of switches may vary dependant on customers specific options WARNING: This unit has been fitted with a cover and screen to prevent contact with moving mixer arms.
Page 8 OPERATING THE KETTLE Perform daily startup inspection. Intended Use: Temperature Approximate Processing of food and pharmaceuticals in non-residential Control Product Temperature locations. Not for the making of dough or other heavy dough Setting ° F ° C like products. Intended Users: - Supervised and trained staff during production periods.
Page 9 Heating Instructions Manual Heating Turn temperature control knob clockwise to turn on the kettle, Green light will come on. Turn temperature control knob to desired setting. (1- If Red light is on, it indicates that the water level is low in the jacket.
Page 10 Water Meter Option Switch to “Hot” or “Cold” water. Push “ ” key until the digit you want to change is flashing in the lower display window. Then use the “ ” key to change the value of the flashing digit. When all digits are selected (lower display window) for the required quantity of water press the “ENT”...
Page 11: Cleaning Instructions
CLEANING INSTRUCTIONS CLEANING INSTRUCTIONS Turn power off. Remove drain screen (if applicable). Thoroughly wash and rinse the screen either in a sink or a dishwasher. Prepare a warm water and mild detergent solution in the unit. CARE AND CLEANING Remove food soil using a nylon brush. Cooking equipment must be cleaned Loosen food which is stuck by allowing it to soak at a low temperature setting.
Page 12 FLUSH PISTON VALVE AGITATOR Daily - clean valve as follows: To remove and clean agitator (two-person job): KETTLE Agitator shaft KETTLE Coupling OUTLET CLAMP O-RING VALVE Remove scraper blades. Rotate agitator until pull pin is on top side. O-RING Turn power OFF. Pull pin out.
Page 13 SCRAPER BLADES To remove and clean scraper blades: Scraper blade Back stop Pin A Pin B Spring Tool Fig. 1 Fig. 2 Fig. 3 To Remove Scraper Blade 1. Insert tool that is provided as shown in Fig. 2. 2. Pull up on spring arm until arm clears groove in Pin B. 3.
Page 14: Preventative Maintenance
PREVENTATIVE MAINTENANCE FOR MAINTENANCE AND REPAIRS CONTACT YOUR AUTHORIZED MANITOWOC SERVICE AGENCY AND HAVE A QUALIFIED SERVICE TECHNICIAN MAINTAIN YOUR EQUIPMENT. WARNING If for any reason this unit is not functioning correctly DO NOT OPERATE. Contact your authorized service agent. INSPECTION AND MAINTENANCE CHECKLIST Cleveland Range equipment requires little preventative maintenance.
Page 15: Troubleshooting & Maintenance
TROUBLESHOOTING & MAINTENANCE PROCEDURES / DÉPANNAGE ET PROCÉDURES DE MAINTENANCE / PROCEDIMIENTOS DE SOLUCIÓN DE PROBLEMAS Y MANTENIMIENTO All trouble shooting guides and maintenance procedures are meant to be used by Qualified Service Technician / Tous les guides de dépannage et les procédures d'entretien sont destinés à être utilisés par un technicien qualifié...
Page 16 OPERATING SEQUENCE - HEATING STEP ACTION RESULT 1 RESULT 2 Close main circuit breaker. 115 volts is supplied by primary contactor to kettle On/Off switch and tilt relay contacts. Power supplied to tilt assembly. On/Off switch on kettle 115/16 volt transformer supplies Amber LED is illuminated.
Page 17 TROUBLESHOOTING GUIDES (Legend) 1. Green Light 2. Red Light 3. ON/OFF Switch c/w Potentiometer KE95555-10A 6. Pressure Gauge 5. Kettle Jacket Water Sight Glass 16. High Limit Tube 9. Water Level Probe 10.Thermistor 11. Ignitor 7. Gas Valve 8. Blower (showing hose for pressure tap) 1.
Page 18 TROUBLESHOOTING GUIDES (continued) PROBLEM: Does red light (2) Add water Does red light (2) Kettle Won't come on when unit go off shortly after to jacket of is first turned on? unit is turned on? Kettle. Heat With the Replace Is 16 VAC Is 16 VAC (13) potentiometer (4)
Page 19 TROUBLESHOOTING GUIDES (continued) PROBLEM: With kettle pot See Problem: empty and Does the kettle Kettle won't Kettle Not temperature knob Unit is heat at all? heat. set at 10, is the operating Hot Enough temperature of the properly surface of the pot 260 degrees? Vent When unit is cold...
Page 20 TROUBLESHOOTING GUIDES (continued) PROBLEM: Kettle With the kettle empty and the Gets Too temperature set at kettle is working 10, is the surface properly. temp 260-265 degrees? Does the kettle Is the resistance of continue to call for the thermister (10). Replace the heat (green light (1) 100,000 ohms +...
Page 21 KETTLE SAFETY INSPECTION AND TESTING SAFETY VALVE LOW WATER INSTALLATION: LEVEL PROBE: ✔ Probe properly The above illustrations show attached the three variations of factory installed Safety Valves. Modifications are unacceptable. SAFETY THERMOSTAT: Correct Installation Probe fully inserted ✘ ✘ Probe bypassed by Probe bypassed by in tube...
Page 22 CALIBRATING PROCEDURE FREE AIR CALCULATION Insert drager pump tube 4" down the center of the flue and take one sample each of ______________ ______________ Solid State Temperature Adjustment Carbon Dioxide (CO2) and Carbon Control Box % CO % CO2 (PPM) Monoxide (CO) and record results.
Page 23 KETTLE VENTING INSTRUCTIONS REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at one of the fittings. Often, the easiest way to eliminate a leak is reseal the suspect areas. 1.
Page 24 KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES The following procedure should be preformed at least once every three years to prevent possible corrosion and ensure the optimum life of the kettle. DANGER: Rust inhibitor can be dangerous. RUST INHIBITOR Read label and follow safety instructions.
Page 25 NATURAL GAS TO PROPANE COVER CONVERSION KIT DANGER: Unit exhaust contains carbon monoxide. Operate only under a properly functioning hood with adequate makeup air. THIS CONVERSION KIT SHALL ONLY BE INSTALLED BY A QUALIFIED SERVICE AGENCY For use at 0-2000 feet elevation on Honeywell valves Model 8305.
Page 26 AC INVERTER PROGRAMMING INSTRUCTIONS The WFC Series AC Inverters come wired for external use and must be installed for use in a side panel control (See WIRING DIAGRAMS). Refer to owners manual for complete instructions and explanations. Manual used for the following was FORM 1094.
Page 27 DEC1 Deceleration Time #1 0.10-600 ACC2 Acceleration Time #2 0.10-600 DEC2 Deceleration Time #2 0.10-600 DECTL Torq. Limit Response Time 0.10-30 DCBRK DC Brake Time DCVLT DC Brake voltage 0-15 Note1 VSEL V/Hz Characteristic Selector BOOST Torque Boost 0-25 Note 1 FKNEE V/Hz Knee Frequency 26-640...
Page 28 HA DRIVE SHAFT REPLACEMENT PROCEDURE Note: Disconnect external power supply and shut off gas to unit prior to servicing. 3. Remove shaft retaining bolt. 1. Remove mixer arm leaving flat surface on drive shaft facing upwards. 2. Remove shaft end cap. 4.
Page 29 8. Insert new shaft. 5. Gently hammer out shaft and remove. 9. Push new shaft past retraining ring groove and install retaining ring. 6. Clean seal. 10. Tap shaft back to seat up against retaining ring. 11. Complete reassembly by reinstalling bolt and 7.
Page 30 WIRING DIAGRAM - 208-240V (Page 1 of 2) Continued on page 2.
Page 31 WIRING DIAGRAM - 208-240V (Page 2 of 2) Continued from page 1.
Page 32 WIRING DIAGRAM - 460-480V (Page 1 of 2) Continued on page 2.
Page 33 WIRING DIAGRAM - 460-480V (Page 2 of 2) Continued from page 1.
Page 34: Service Parts
SERVICE PARTS WRAP COVERS BACK WRAP COVER GASKET LEFT SIDE RIGHT SIDE FRONT SERVICE WRAP LEFT RIGHT COVER KETTLE (c/w gasket) FRONT SIDE SIDE BACK GASKET HAMKGL-60 KE01479-1 KE53483-5 KE54253-1 KE01432-1 KE02186-2 SKE54419-2 HAMKGL-80 KE01479-2 KE53483-6 KE54253-2 KE01432-2 KE02186-3 SKE54419-3 HAMKGL-100 KE01479-3 KE53483-7...
Page 35 HINGE ASSEMBLY HINGE ASS'Y; 60-100 GALLONS, 30-60F (HEAVY SPRING), LH ▼ KE00597-7 HINGE ASSY; 25 GALLONS (100 DEG. OPENING, LIGHT SPRING) ▼ KE00597-6 ▼ HINGE ASSY; KGL-40TSH, HA-MKGL, KDM60T/CT (100 DEG. OPENING, HEAVY SPRING) KE00597-4 HINGE ASS'Y; 60-100 GALLONS, 30-60F (HEAVY SPRING) ▼...
Page 36 Page 1 of 2 FAUCETS 3/8” COPPER TUBE 1/2” Common Parts ITEM # PART # DESCRIPTION QTY. SPK ____ SINGLE PANTRY FAUCET KIT, (includes items 1-10) see next page for ordering information DPK ____ DOUBLE PANTRY FAUCET, (includes items 1-8 & 11) see next page for ordering information KE50825- ___ SPOUT , see next page for ordering information ____________...
Page 37 Page 2 of 2 FAUCETS Models FAUCET BRACKET SPOUT KDT12/20 ON SD TABLE SPK1 KE50825-1 DPK1 KDL60/80/100T SPK2 KE54159 KE50825-2 KEL40/60/80/100T DPK2 KE02071-1 (CP) KET20 KGT,MKET, KDP60-100/T KDL25/40T SPK3 KE54159 KE50825-3 KEL25T,KDP25/40T DPK3 KDM60/T SPK-KDM60 KE50825-2 DPK-KDM60 KDM25/40/T SPK6 KE50825-6 DPK6 KDL40/60/80TSH SPK7...
Page 38 KETTLE CONTROLS 1 0 2 0 ITEM NO. PART NO. DESCRIPTION QTY. SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #4 ....1 KE51005 RUBBER BOOT ..........1 KE50569-1 KNOB, POTENTIOMETER .
Page 39 ELECTRICAL COMPONENT BOX - 115 VOLT UNITS IT E M P A R T # D E S C R IP T IO N Q T Y . C O M P O N E N T B O X W E L D M E N T ; K G L/-T K E 003654 IG N IT IO N C O N T R O L ;...
Page 40 GAS CONTROL ASSEMBLY Stationary Models 23 24 40 41 Tilting Models...
Page 41 GAS CONTROL ASSEMBLY ITEM ON. PART NO. DESCRIPTION QTY. KE53441 BLO WER, 115V, 60 HZ ............1 KE53441-1 BLOWER, 220V, 50 HZ .
Page 42 TRUNNION HOUSING - TILTING KETTLES For direct steam units with covers For electric and gas units For direct with covers steam units without covers For electric and gas units without covers ITEM NO. PART NO. DESCRIPTION QTY. TRUNNION BEARING ASSEMBLIES (INCLUDES PART # 3, 4 & 6) KE00354 FOR ELECTRIC AND GAS UNITS WITH COVERS .
Page 43 FLUSH PISTON VALVE AIR VALVE ASSEMBLY FPVA-3 ITEM NO. PART NO. DESCRIPTION QTY. KE55210 WELD RING, KETTLE BOTTOM OUTLET ......1 FI05144-3 SANI CLAMP, 3”...
Page 44 PNEUMATICS SEE AIR SOLENOID ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. KE02296 PNEUMATIC ASSEMBLY, INCLUDES ITEMS 25 - 31 .....1 KE02299 PNEUMATIC BOX WELDMENT .
Page 45 AIR SOLENOID ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. KE55257 MALE QUICK PLUG ..........1 FI05317-1 HOSE BARB 1/8"...
Page 46 GEARMOTOR - ELECTRICAL ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. KE53838-2 TRANSFORMER, 200-240V/440-480V ....... .1 KE603902-2 CONTACTOR .
Page 47 COMPONENT PLATE ASSEMBLY - POWER TILT ITEM NO. PART NO. DESCRIPTION QTY. COMMON PARTS KE50343-16 COMPONENT PLATE ..........1 KE50753-10 RELAY, 10A/120V .
Page 48 ASSEMBLY DRAWING, TILTING UNITS SHOWN ITEM NO. PART NO. DESCRIPTION KE602791 C0VER - GAS VALVE BOX, .........1 KE53599-18 GASKET .
Page 49 SCRAPER BLADES ITEM NO. PART NO. DESCRIPTION QTY. KE54602-1 SCRAPER BLADE ... . . as required KE54608 SPRING ..... as required KE01976 SPRING REMOVAL TOOL .
Page 50 (Page 1 of 3) GEAR BOX ASSEMBLY...
Page 51 (Page 2 of 3) GEAR BOX ASSEMBLY...
Page 52 (Page 3 of 3) GEAR BOX ASSEMBLY...
Page 53 (Page 1 of 2) OPTIONAL REMOTE CONTROL BOX For front panel control switches see - GEARBOX ASSEMBLY & CONTROL BOX ASSEMBLY NOTE: Dual control panel shown. Single panel uses 1/2 the parts Dual Control Panel Single Control Panel...
Page 54 (Page 2 of 2) OPTIONAL REMOTE CONTROL BOX ITEM ON. PART NO. DESCRIPTION QTY. Single / Duo KE55284-1 COMPONENT MNTG PLATE, DUAL PANEL - / 1 KE55284-2 COMPONENT MNTG PLATE, SINGLE PANEL 1 / - KE55286-2 MOUNTING BRACKET, INCOMING 1 / 1 KE54860 2 / 2 KE55283...
Page 55 TEMPERATURE CHART RECORDER BOX ASSEMBLY MKDL-T / TMKDL-T / MKGL-T / HA-MKGL SECTION A-A CONTROLLER WATER METER KE003730A * NOTE: PARTS NOT SHOWN ON DWG. PUSH SWITCH SWITCH SWITCH SWITCH SWITCH BUTTON LATCH CONTACT CONTACT PART NUMBER KE603208-1 KE603208-2 KE603208-3 KE603208-4 KE603208-5 KE603208-6...
Page 56 WATER METER ASSEMBLY ITEM ON. PART NO. DESCRIPTION QTY. KE02289-1 COMPLETE ASSEMBLY; GALLON METER, HAMKGL-T KE02289-2 COMPLETE ASSEMBLY; LITRE METER, HAMKGL-T KE02289-3 COMPLETE ASSEMBLY; GALLON METER, HAMKGL KE02289-4 COMPLETE ASSEMBLY; LITRE METER, HAMKGL FI00096 3/4 BRASS UNION ..........3 FI00629-2 3/4 NPT X 2 1/2 BRASS NIPPLE .
Page 57 WIRE TERMINATION ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. FA11525-1 PHIL SCREW #10-32X3/8 ......... .1 KE603401-1 COMPONANT BRACKET .
Page 58 PRESSURE RELIEF ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. PRESSURE RELIEF VALVE ASSEMBLIES KE01450 FOR ASME KETTLES (INCLUDES #2-6) KE01450-1 FOR CE KETTLES (INCLUDES #2-6) FI05049 MALE CONNECTOR, 1/2" PIPE - 1/4" TUBE KE600812-1 STREET ELBOW, 90°, 1/2", BRASS KE600814-1 TEE, 1/2"...
Page 59 PLUMBING ASSEMBLY, WATER METER TILTING MODELS STATIONARY MODELS...
Page 60 SPRING ASSISTED, 2 PIECE COVER WITH SCREEN SPRING ASSISTED 2-PIECE COVER WITH SECTION A-A KE003831-1 SCREEN: MTPS-60 HA, NO CP OPTION SPRING ASSISTED 2-PIECE COVER WITH KE003831-2 SCREEN: MTPS-80 HA, NO CP OPTION SPRING ASSISTED 2-PIECE COVER WITH KE003831-3 SCREEN: MTPS-100 HA, NO CP OPTION SPRING ASSISTED 2-PIECE COVER WITH KE003831-4 SCREEN: MTPS-60 HA, CP OPTION...
Page 61 POWER CUT-OFF SWITCH ITEM NO. PART NO. DESCRIPTION QTY. KE604000 COVER FA11146 SCREW, #10-32X1/2 KE604002 ACTUATOR BRACKET KE603998 LIMIT SWITCH FA21007 HEX NUT #10X32 FA30076 #10 FLAT WASHER...
Page 62 SPARE PARTS LIST The following is a spare parts listing of parts that wear during normal us or are apt to be misplaced during normal operation. These parts should be kept on hand to prevent loss time due to a minor problem. PART NUMBER DESCRIPTION QUANTITY...
Page 63 To learn how Welbilt Foodservice and its leading brands can equip you, visit our global web site at www.welbilt.com, then discover the regional or local resources available to you. ©2016 Welbilt Foodservice except where explicitly stated otherwise. All rights reserved. Con nuing product improvement may necessitate change of speciﬁa ons without no ce.

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Welbilt CLEVELAND HA-MKGL-60 Installation, Operation, Maintenance, Parts & Service

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