Welbilt Cleveland KEL-25 Installation, Operation, Maintenance, Parts & Service

Electric floor model kettles

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Electric Floor Model Kettles

Installation, Operation, Maintenance, Parts & Service

This manual is updated as new information and models are released. Visit our website for the latest manual.

MODELS:

KEL-25

KEL-25-T

KEL-40-SH

KEL-30

KEL-40-T

KEL-40-TSH

KEL-40

KEL-60-T

KEL-60-SH

KEL-60

KEL-80-T

KEL-60-TSH

KEL-80

KEL-100-T

KEL-100

Read the manual thoroughly.

Improper installation, operation or

maintenance can cause property

damage, injury or death.

Statement of Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Trouble Shooting & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Part # - KE004000-2 B August 2019

For your future reference.

Model # ______________________________________

Serial # ___________ ____________________________

Model # & Serial #.

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Summary of Contents for Welbilt Cleveland KEL-25

Page 1: Table Of Contents
Visit www.clevelandrange.com to locate a service or sales representative in your area. Electric Floor Model Kettles Installation, Operation, Maintenance, Parts & Service This manual is updated as new information and models are released. Visit our website for the latest manual. MODELS: For your future reference.
Page 2: Statement Of Responsibilities
STATEMENT OF RESPONSIBILITIES / DÉCLARATION DES RESPONSABILITÉS / DECLARACIÓN DE RESPONSABILIDADES This document is for use by experienced Ce document est destiné à l’usage des Este documento está destinado para el uso and trained Qualified Cleveland Range, Représentants de Service qualifiés et de los Representantes de Servicio LLC Authorized Service Representatives autorisés de Cleveland Range, LLC qui...
Page 3: For Your Safety
FOR YOUR SAFETY / POUR VOTRE SÉCURITÉ / PARA SU SEGURIDAD FOR YOUR SAFETY POUR VOTRE SÉCURITÉ PARA SU SEGURIDAD Do not store or use Ne pas entreposer ou No guarde ni use gasolina gasoline or any other utiliser d'essence ou o cualesquiera otros flammable liquids and d'autres liquides ou...
Page 4 WARNING / AVERTISSEMENT / ADVERTENCIA Improper installation, operation, adjustment, alteration, Surfaces and product may be hot! Wear protective service or maintenance can cause property damage, equipment. /Les surfaces et le produit peuvent être injury or death. Read the installation and operating chauds! Portez un équipement de protection.
Page 5: Installation
INSTALLATION GENERAL UNCRATING Caution: Installation of the kettle must be accomplished by qualified electrical installation personnel working to all applicable local Straps under tension and will snap when cut. and national codes. Improper installation of product could Carton may contain staples and skid contains nails. cause injury or damage.
Page 6 ELECTRICAL 2. Insure there are: A/ Three lag bolts securely holding each foot Install in accordance with local codes and/or the National Electric Code ANSI/NFPA No. B/ The bottom cover (stationary kettles) is in place and 70-1990 (USA) or the Canadian Electric Code held with a nut.
Page 7: Operating Instructions
OPERATING INSTRUCTIONS WARNING / AVERTISSEMENT / ADVERTENCIA If for any reason this unit is not functioning correctly DO NOT OPERATE. Contact your autorized service agent. Temperature Approximate Product Temperature Control Setting ° F ° C MIN. KE95555-2-A MAX. NOTE: Certain combinations of ingredients will result in temperature variations Temperature Range Chart OPERATING THE KETTLE...
Page 8: Cleaning Instructions
CLEANING INSTRUCTIONS CLEANING INSTRUCTIONS Turn unit off. 2. Remove drain screen (if applicable). Thoroughly wash and rinse the screen either in a sink or a dishwasher. CARE AND 3. Prepare a warm water and mild detergent solution in the unit. 4.
Page 9: Preventative Maintenance
PREVENTATIVE MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. WARNING / AVERTISSEMENT / ADVERTENCIA If for any reason this unit is not functioning correctly DO NOT OPERATE. Contact your autorized service agent. Refer to maintenance procedures and parts list manual for detailed maintenance and testing instructions.
Page 10: Trouble Shooting & Maintenance
TROUBLESHOOTING AND MAINTENANCE PROCEDURES The following trouble shooting guide and maintenance procedures are meant to be used by Qualified Service Technician ANY REPAIRS TO THE PRESSURE VESSEL MUST BE DONE BY A CERTIFIED PRESSURE VESSEL REPAIR SHOP AND ALL REPAIR METHODS AND MATERIALS MUST BE APPROVED BY THE MANUFACTURER.
Page 11 Unplug control box and measure the resistance across potentiometer. Is it approximately 0 ohms at maximum setting and 50,000 ohms at minimum? Go to step #11. Replace defective potentiometer. Remove edge connector from control box. While kettle is cold or thermistor is removed and allowed to cool, measure the resistance between edge connector’s pins #2 and #7.
Page 12 Remove kettle thermistor and allow to cool Remove edge connector from control box. Test resistance across edge connector’s pins #2 and #7. Is it approximately 100,000 ohms? Go to step #4. Replace defective thermistor. Turn the potentiometer on the control box counter-clockwise to decrease the maximum operating temperature. does the kettle continue to overheat? Spray contact cleaner on control box terminal and edge connector.
Page 13 C/ CONTACTOR TEST 1. Remove power to unit. 2. Remove nut holding component mounting plate to console. 3. Pull plate out and place on top of console. (Depending on how the installer wired the kettle you may have to remove the supply wire and reconnect).
Page 14 F/ SAFETY VALVE Installation Check: Physical Checks 1. Check that the PSI rating on the valve matches MAWP (maximum Tube diameter 4" allowable working reduced maximum pressure) on the plate Correct Plug length welded to the kettle. Installation 2. Check that the Safety Valve has a "UV"...
Page 15 REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS Water Level Probe Pressure Gauge Remove wire from ground lug. Pressure Relief Valve Remove thermistor from tube. If unit will not hold a vacuum the most likely cause is a leak at one of the fittings. Often, the easiest way to eliminate a leak is reseal the suspect areas.
Page 16 KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES The following procedure should be preformed at least once every three years to prevent possible corrosion and ensure the optimum life of the kettle. DANGER: WARNING: Rust inhibitor can be Improper refilling of kettle dangerous.
Page 17 SSK SOLID STATE CONTROL LUBRICATION PROCEDURE TEST INSTRUCTIONS Lubricate the following parts every three months to insure smooth operation and reduce wear. TRUNNION HOUSING, WORM SCREW AND SSK Solid State Control (part number KE00458-1) Adjusting TILT GEAR Screw SWITCH - Push for 5 seconds to enter TEST #1 Press again for TEST #2 and again for TEST #3 CPU - Rapid ashing during normal operation...
Page 18 SPRING WATER REQUIREMENTS RESERVOIR FILL PROCEDURES The kettle's water level must be maintained at the proper level to submerge the heater When Red “Low Water When the Reservoir is Kettle Light” comes on, Completely Empty, elements. Under normal operating conditions, the sealed water reservoir should never Capacity add Distilled Water Add Distilled Water...
Page 19 WIRING DIAGRAM 200-240v...
Page 20 WIRING DIAGRAM 480-600v...
Page 21: Service Parts
SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied replacement parts should be used.
Page 22 TRUNNION HOUSING - TILTING KETTLES For direct steam units with covers For electric and gas units For direct with covers steam units without covers For electric and gas units without covers ITEM NO. PART NO. DESCRIPTION QTY. TRUNNION BEARING ASSEMBLIES (INCLUDES PART # 3, 4 & 6) KE00354 FOR ELECTRIC AND GAS UNITS WITH COVERS .
Page 23 TANGENT DRAW-OFF VALVES 1.5” & 3” TANGENT DRAW-OFF VALVE ITEM NO. PART NO. DESCRIPTION QTY. 1. - 7. KE50219 1.5” DRAW-OFF ASSEMBLY ........1 KE50973 3”...
Page 24 KETTLE BOTTOM & SIDE Element Terminals ITEM NO. PART NO. DESCRIPTION QTY. KE50556-1 Probe, Water Level ..........1 KE54941-5 Safety Valve, 50 PSI, 1/2"...
Page 25 KE000714-4 Pressure Gauge, for units built prior to February 2005 ....1 KE50429-5 Pressure Gauge, for units built after January 2005 ..... .1 KE55486-1 L.E.D., Red, Replacement Kit., (includes LED &...
Page 26 CONTROL CONSOLE COMPONENTS - HAND TILT...
Page 27 CONTROL CONSOLE COMPONENTS - HAND TILT ITEM NO. PART NO. DESCRIPTION QTY. FA11134 Screw, 10-24 x 3/8" SS ..........2 KE50325 Gear Box Lid .
Page 28 CONTROL CONSOLE COMPONENTS - POWER TILT...
Page 29 CONTROL CONSOLE COMPONENTS - POWER TILT ITEM NO. PART NO. DESCRIPTION QTY. KE503252 Gear Box Lid ........... .1 FA11134 Screw, 10-24 x 3/8"...
Page 30 SPARE PARTS LIST ITEM ON. DESCRIPTION QTY. QTY. DOMESTIC OVERSEAS Refer to Kettle Bottom & Side for parts drawing KE00458 Solid State Control Box KE50753-7 Relay, 12 VDC KE50750-5 Contactor, 208/240V, 60 Amp. (special high wattage kettles - 6 elements) KE53838-11 Transformer, 380-415 to 120-220V SE00115...
Page 32 To learn how Welbilt Foodservice and its leading brands can equip you, visit our global web site at www.welbilt.com, then discover the regional or local resources available to you. ©2016 Welbilt Foodservice except where explicitly stated otherwise. All rights reserved. Con nuing product improvement may necessitate change of speciﬁa ons without no ce.

This manual is also suitable for:

Cleveland kel-25-t Cleveland kel-40-sh Cleveland kel-30 Cleveland kel-40-t Cleveland kel-40-tsh Cleveland kel-40 ... Show all

Welbilt Cleveland KEL-25 Installation, Operation, Maintenance, Parts & Service

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