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Welbilt CLEVELAND MKGL-40-T Table Of Contentsstatement Of Responsibilities
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Welbilt CLEVELAND MKGL-40-T Table Of Contentsstatement Of Responsibilities

Gas vertical mixer kettles
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Visit www.clevelandrange.com to locate a
service or sales representative in your area.
Gas Vertical Mixer Kettles
Installation, Operation, Maintenance, Parts & Service
This manual is updated as new information and models are released. Visit our website for the latest manual.
MODELS:
MKGL-40-T
MKGL-60-T
MKGL-80-T
MKGL-100-T
Read the manual thoroughly.
!
Improper installation, operation or
maintenance can cause property
damage, injury or death.

TABLE OF CONTENTS

Statement of Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
For your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Trouble Shooting & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Part # - KE004006-2 B August 2019
For your future reference.
Model # ______________________________________
Serial # ___________ ____________________________

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Summary of Contents for Welbilt CLEVELAND MKGL-40-T

  • Page 1: Table Of Contents

    Visit www.clevelandrange.com to locate a service or sales representative in your area. Gas Vertical Mixer Kettles Installation, Operation, Maintenance, Parts & Service This manual is updated as new information and models are released. Visit our website for the latest manual. MODELS: For your future reference.

  • Page 2: Statement Of Responsibilities

    STATEMENT OF RESPONSIBILITIES / DÉCLARATION DES RESPONSABILITÉS / DECLARACIÓN DE RESPONSABILIDADES This document is for use by experienced Ce document est destiné à l’usage des Este documento está destinado para el uso and trained Qualified Cleveland Range, Représentants de Service qualifiés et de los Representantes de Servicio LLC Authorized Service Representatives autorisés de Cleveland Range, LLC qui...

  • Page 3: For Your Safety

    FOR YOUR SAFETY / POUR VOTRE SÉCURITÉ / PARA SU SEGURIDAD FOR YOUR SAFETY POUR VOTRE SÉCURITÉ PARA SU SEGURIDAD Do not store or use Ne pas entreposer ou No guarde ni use gasolina gasoline or any other utiliser d'essence ou o cualesquiera otros flammable liquids and d'autres liquides ou...
  • Page 4 WARNING / AVERTISSEMENT / ADVERTENCIA Improper installation, operation, adjustment, alteration, service Surfaces and product may be hot! Wear protective or maintenance can cause property damage, injury or death. equipment. /Les surfaces et le produit peuvent être Read the installation and operating instructions thoroughly chauds! Portez un équipement de protection.

  • Page 5: Installation

    INSTALLATION GENERAL and precautions. Environment: Operating Criteria Acceptable Range Unit is heavy use adequate Ambient Air Temperature 15-40 degrees Celsius help or lifting equipment as Relative Humidity 0-80% needed. Altitude 0-3000 meters Voltage 208-480, 3ph 1. Carefully cut any straps Location Inside building, under from container.
  • Page 6 Postitioning Note: Instructions reflect Shim as a more complicated twin required mixer kettle - process for to make single mixer kettles is the level with same. center console (front and back) Jack 4"x4" or larger (front and back) Skid Fork Lift Tongs Flanged Feed MOVING UNIT While still on skid, move unit as close to final installation...
  • Page 7 4. Turn main power back on. ENSURE THE GAS SUPPLY MATCHES THE KETTLE'S 5. Check for correct rotation of electric motor (access REQUIREMENTS AS STATED ON THE RATING PLATE. by removing top front cover on center console). If rotation is incorrect, disconnect main power and Installation must conform, with local codes or in the absence reverse any two of the three live lines.
  • Page 8 INSTALLATION CHECKS 6. Speed Control - Secondary- Set main speed control to five. Adjust secondary control from minimum to maximum. Look for Although the kettle has been thoroughly tested before leaving considerable speed variance. the factory, the installer is responsible for ensuring the proper 7.

  • Page 9: Operating Instructions

    OPERATING INSTRUCTIONS WARNING If for any reason this unit is not functioning correctly DO NOT OPERATE. Contact your authorized service agent. OPERATING CONTROLS AND INDICATORS 1 6 7 8 12 11 10 EMERGENCY STOP BUTTON Stops hydraulic system (agitators and mixer bridge lift). LOW WATER INDICATOR LIGHT (RED) When lit, indicates that the kettle is low on water and will not HEAT/COOL SWITCH...
  • Page 10 OPERATING CONTROLS AND INDICATORS (CONTINUED) 15. MIXER BRIDGE 22. PRESSURE RELIEF VALVE(NOT SHOWN) Encloses agitator motors. This valve is used to vent the kettle and in the unlikely event there is an excess steam build-up in the jacket, this valve 16.
  • Page 11 OPERATING WARNING: THE KETTLE This unit has been fitted with a warning buzzer for bridge movement and a cover Intended Use: and screen to prevent contact with Processing of food and pharmaceuticals in non-residential moving mixer arms. Do not remove or locations.
  • Page 12 MAIN POWER MIX/LIFT UP/DOWN SWITCH SWITCH SWITCH MIXER SPEED CONTROL SWITCH General Operation Turn MAIN POWER SWITCH on. Turn Steam Control Valve to control heat kettle. Lifting & Lowering Bridge WARNING: Insure FAUCET SPOUT is out of way before raising or lowering bridge.

  • Page 13: Cleaning Instructions

    CLEANING INSTRUCTIONS CLEANING INSTRUCTIONS Turn unit off. Remove drain screen (if applicable). Thoroughly wash and rinse the screen either in a sink or a dishwasher. Prepare a warm water and mild detergent solution in the unit. CARE AND CLEANING Remove food soil using a nylon brush. Loosen food which is stuck by allowing it to soak at a low temperature setting.

  • Page 14: Preventative Maintenance

    PREVENTATIVE MAINTENANCE FOR MAINTENANCE AND REPAIRS CONTACT YOUR AUTHORIZED MANITOWOC SERVICE AGENCY AND HAVE A QUALIFIED SERVICE TECHNICIAN MAINTAIN YOUR EQUIPMENT. WARNING: If for any reason this unit is not functioning correctly DO NOT OPERATE. Contact your authorized service agent. DAILY PRE-STARTUP INSPECTION...

  • Page 15: Trouble Shooting & Maintenance

    TROUBLESHOOTING AND MAINTENANCE PROCEDURES The following trouble shooting guide and maintenance procedures are meant to be used by Qualified Service Technician ANY REPAIRS TO THE PRESSURE VESSEL MUST BE DONE BY A CERTIFIED PRESSURE VESSEL REPAIR SHOP AND ALL REPAIR METHODS AND MATERIALS MUST BE APPROVED BY THE MANUFACTURER.
  • Page 16 TROUBLESHOOTING GUIDES (Legend) 1. Green Light 2. Red Light 3. ON/OFF Switch KE95555-10A 6. Pressure Gauge 4. Potentiometer 5. Kettle Jacket Water Sight Glass 16. High Limit Tube 9. Water Level Probe 10.Thermistor 11. Ignitor 7. Gas Valve 8. Blower (showing hose for pressure tap) 1.
  • Page 17 TROUBLESHOOTING GUIDES (continued) Problem: PROBLEM: Does red light (2) Add water Does red light (2) Kettle Won't Kettle come on when unit go off shortly after to jacket of is first turned on? unit is turned on? Kettle. Heat won’t heat. With the Is 16 VAC Replace...
  • Page 18 TROUBLESHOOTING GUIDES (continued) PROBLEM: Problem: With kettle pot See Problem: empty and Does the kettle Kettle Not Kettle won't temperature knob Unit is Kettle not heat at all? heat. set at 10, is the operating Hot Enough hot enough. temperature of the properly surface of the pot 260 degrees?
  • Page 19 TROUBLESHOOTING GUIDES (continued) PROBLEM: Problem: Kettle With the kettle Kettle gets empty and the Gets Too temperature set at too hot. kettle is working 10, is the surface properly. temp 260-265 degrees? Does the kettle Is the resistance of continue to call for the thermister (10).
  • Page 20 KETTLE SAFETY INSPECTION AND TESTING SAFETY VALVE LOW WATER INSTALLATION: LEVEL PROBE: Probe properly The above illustrations show attached the three variations of factory installed Safety Valves. Modifications are unacceptable. SAFETY THERMOSTAT: Correct Probe Installation fully inserted in tube Probe bypassed by Probe bypassed by running (A) an (B) grounding the...
  • Page 21 CALIBRATING PROCEDURE FREE AIR CALCULATION Insert drager pump tube 4" down the center Solid State Temperature Adjustment of the flue and take one sample each of Control Box ______________ ______________ Carbon Dioxide (CO2) and Carbon % CO % CO2 (PPM) Monoxide (CO) and record results.
  • Page 22 KETTLE VENTING INSTRUCTIONS RESERVOIR FILL PROCEDURES WARNING: Improper refilling of kettle jacket will result in irreversible damage to unit. Pressure Relief Valve The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never require the addition of water. If the red "low water"...
  • Page 23 KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES The following procedure should be preformed at least once every three years to prevent possible corrosion and ensure the optimum life of the kettle. DANGER: Rust inhibitor can be dangerous. RUST INHIBITOR Read label and follow safety instructions.
  • Page 24 GAS CONVERSION KITS See Product Bulletin # KE603901. GAS KETTLE ORIFICE REPLACEMENT NOTE: Use thread sealant compatible with propane gas on all threaded piping connections. Disconnect electrical connection. Shut off main gas supply and disconnect kettle from supply line. Remove main kettle CONSOLE COVER. Remove PLUG and SPRING.
  • Page 25 RE-INSTALLING SPEED LUBRICATION CONTROL CABLE Lubricate the following parts every three months to insure smooth operation and reduce wear. MIXER BRIDGE HOUSING There are two grease nipples Front Back on the mixer bridge swivel Cover Cover housing which are accessed by removing the front and Grease back covers on the 18"...
  • Page 26 WIRING DIAGRAM (consult factory for other wiring configurations) See Above...
  • Page 27 FLOW PATH FOR HYDRAULIC SYSTEM Primary Secondary Hydraulic Motor Hydraulic Motor Lift Flow C (Blocking Valve) Control Valve 2 Way Solenoid Valve Raise Lower bridge bridge B (Mix/Lift) 3 Way Fuse (velocity) Solenoid Valve D (Up/Down) 2 Way Solenoid Valve Lift Hydraulic Cylinder...

  • Page 28: Service Parts

    SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied replacement parts should be used.
  • Page 29 HYDRAULIC COMPONENTS (page 2 of 2) ITEM NO. PART NO. DESCRIPTION QTY. KE51607 Flow Control Valve ............2 KE51848 Jack .
  • Page 30 PUMP AND MOTOR ASSEMBLY SECTION A-A SECTION B-B VIEW FROM D ITEM PART NUMBER DESCRIPTION KE51889 FILTER & TANK BRETHER KE00860 SPEED CONTROL CABLE & BRACKET ASS"Y FA20030 HEX NUT 3/8-16 FA10747 HEX. HEAD BOLT 3/8-16 X 4'' LG. KE603833 BRACKET KE52050 CABLE CLAMP ARENS #MT304-3...
  • Page 31 HYDRAULIC FLOW CONTROL HARNESS PUMP TANK KE01700 PRESS RELIEF VALVE ASSEMBLY 1 (per kettle) KE52382 PRESSURE GAUGE; LIQUID FILL KE51874 PRESSURE RELIEF VALVE FI05054 MALE BRANCH TEE FITTING FI05069 STREET TEE FI05034 STRAIGHT THREAD ADAPTER FI05030-1 ELBOW; 3/8-1 1/4 - 90 DEG. KE00713I &...
  • Page 32 TEMPERATURE CHART RECORDER BOX ASSEMBLY MKDL-T / TMKDL-T / MKGL-T / HA-MKGL SECTION A-A CONTROLLER WATER METER KE003730A * NOTE: PARTS NOT SHOWN ON DWG. PUSH SWITCH SWITCH SWITCH SWITCH SWITCH BUTTON LATCH CONTACT CONTACT PART NUMBER KE603208-1 KE603208-2 KE603208-3 KE603208-4 KE603208-5 KE603208-6...
  • Page 33 ELECTRICAL COMPONENT ASSEMBLY DIAGRAM ILLUSTRATES CONTROL PANEL OF TWIN KETTLE WITH ALL OPTIONS. INDIVIDUAL CONTROL PANELS MAY VARY. NOTE: ITEMS #40 TO #43 AND #45 ARE NOT SHOWN KE00888-1 MKDL & MKEL COMMON PARTS KE00888R DESCRIPTION DESCRIPTION KE52936-6 FUSE- 3 AMP KE50343-7 COMPONENT MOUNTING PLATE KE95242-2...
  • Page 34 REMOTE CONTROL ASSEMBLY For units with Water Meter and/or DTCI option e l a ITEM NO. PART NO. DESCRIPTION QTY. KE53479-1 Digital Temperature Controller and Indicator ......1 KE53257 Digital Counter .
  • Page 35 MAIN CONSOLE CONTROLS For standard Mixer Kettles INCLUDED WITH ALL SWITCHES. ITEM NO. PART NO. DESCRIPTION QTY. KE52190 Knob, Speed Control ..........1 KE00860 Cable and Bracket, Speed Control (includes Micro Switch, item 9) .
  • Page 36 WATER METER ASSEMBLY - 18" CONSOLE ITEM NO. PART NO. DESCRIPTION QTY. FI05058 3/4" Cross ............1 KE02055-2 Steam Valve Modification .
  • Page 37 COMPONENT PLATE ASSEMBLY - POWER TILT KETTLES SEE ABOVE KE02185-C...
  • Page 38 BUTTERFLY VALVE, 3” ITEM NO. PART NO. DESCRIPTION QTY. 1. - 7. KE52286 Butterfly Valve (includes housing) FA11224 Bolt, 5/16-18 x1" S.S. FA21024 Nut, 5/16-18 SE50433-1 Seat SE50434-1 Stem SE50435-1 Locking Spider SE50436 Handle Assembly SE50437 Allen Bolt BUILT AFTER APRIL 2014 - AIR VALVE ASSEMBLY FOR FPVA-3 KE02291-1...
  • Page 39 BUILT PRIOR TO MAY 2014 AIR SOLENOID ASSEMBLY FOR FPVA-3 KE02292 AIR SOLENOID ASSEMBLY FOR FPVA-3 CONSULT FACTORY CONSULT FACTORY KE02340-C...
  • Page 40 CONSOLE CONTROLS 1 0 2 0 ITEM NO. PART NO. DESCRIPTION QTY. KE50569-1 KNOB, POTENTIOMETER ......... .1 KE51005 RUBBER BOOT .
  • Page 41 ELECTRICAL COMPONENT BOX ITEM ON. PART NO. DESCRIPTION QTY. KE01422 ELECTRICAL CONTROL BOX ASSEMBLY ......1 KE53439 COMPONENT BOX .
  • Page 42 WRAP COVERS BACK WRAP COVER GASKET LEFT SIDE RIGHT SIDE FRONT KETTLE FRONT LEFT SIDE RIGHT SIDE BACK MKGL-40-T KE01479-X KE53483-4 KE54253-X KE01432-X KE02186-1 MKGL-60-T KE01479-1 KE53483-5 KE54253-1 KE01432-1 KE02186-2 MKGL-80-T KE01479-2 KE53483-6 KE54253-2 KE01432-2 KE02186-3...
  • Page 43 PRESSURE RELIEF ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. PRESSURE RELIEF VALVE ASSEMBLIES KE01450 FOR ASME KETTLES (INCLUDES #2-6) KE01450-1 FOR CE KETTLES (INCLUDES #2-6) FI05049 MALE CONNECTOR, 1/2" PIPE - 1/4" TUBE KE600812-1 STREET ELBOW, 90°, 1/2", BRASS KE600814-1 TEE, 1/2"...
  • Page 44 GAS CONTROL ASSEMBLY Stationary Models 23 24 40 41 Tilting Models (for units built prior to March 2005)
  • Page 45 GAS CONTROL ASSEMBLY ITEM ON. PART NO. DESCRIPTION QTY. KE53441 BLOWER, 115V, 60 HZ ..............1 KE53441-1 BLOWER, 220V, 50 HZ .
  • Page 46 GAS CONTROL ASSEMBLY Tilting Models FI00040-1 ELBOW, 1/2" ..............1 NIPPLE, 1/2"...
  • Page 47 GEARBOX ASSEMBLY 26 27 28 16 19 20...
  • Page 48 GEARBOX ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. KE54644 TILT SHAFT, MANUAL TILT ........1 KE52836-2 TILT SHAFT, POWER TILT .
  • Page 49 TRUNNION ASSEMBLIES TRUNNION HOUSING - TRUNNION HOUSING - 18” CONSOLE 15” CONSOLE 18” CONSOLE ITEM NO. PART NO. DESCRIPTION QTY. KE01986 Trunnion Housing (includes A, B, C & D) ......1 KE52402 Bearing Housing Washer .
  • Page 50 To learn how Welbilt Foodservice and its leading brands can equip you, visit our global web site at www.welbilt.com, then discover the regional or local resources available to you. ©2016 Welbilt Foodservice except where explicitly stated otherwise. All rights reserved. Con nuing product improvement may necessitate change of specifia ons without no ce.

This manual is also suitable for:

Cleveland mkgl-60-tCleveland mkgl-80-tCleveland mkgl-100-t