BLACKMER STX3 Installation, Operation And Maintenance Instructions

BLACKMER STX3 Installation, Operation And Maintenance Instructions

Truck pumps
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BLACKMER TRUCK PUMPS
INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS
MODELS: STX3, STX2A, STX1220A,
STX3-DEF, STX2A-DEF, STX1220A-DEF
STX3
STX3-DEF

TABLE OF CONTENTS

Technical Data .................................................... 2
Initial Pump Start Up Information ........................ 2
Pre-Installation Cleaning ..................................... 3
Location and Piping ............................................ 3
Truck Mounting ................................................... 3
Pump Drive ......................................................... 3
Hydraulic Drive ................................................... 4
Pump Rotation .................................................... 4
To Change Pump Rotation ................................. 4
Pre-Start Up Check List ...................................... 4
Start Up Procedures ........................................... 4
Pump Speed ....................................................... 5
Reverse Rotation ................................................ 5
Flushing the Pump .............................................. 5
Pump Relief Valve .............................................. 5
Strainers ............................................................. 6
Lubrication .......................................................... 6
Vane Replacement ............................................. 6
Pump Disassembly ............................................. 7
Pump Assembly .................................................. 7
TROUBLE SHOOTING .....................................
NOTE: Numbers in parentheses following individual parts
indicate reference numbers on Blackmer Parts List No.
203-A01, 203-A03 and 203-A04.
Blackmer pump manuals and parts lists may be obtained
from Blackmer's website (www.blackmer.com) or by
contacting Blackmer Customer Service.
STX2A, STX1220A
STX2A-DEF, STX1220A-DEF
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the
manual, look for one of the following signal words and be
alert to the potential for personal injury, death or major
Warns of hazards that WILL cause serious personal injury,
Page
Warns of hazards that CAN cause serious personal injury,
Warns of hazards that CAN cause personal injury
Indicates special instructions which are very
Blackmer Truck Pumps MUST only be installed in systems,
which have been designed by qualified engineering
personnel. The system MUST conform to all applicable
local and national regulations and safety standards.
This manual is intended to assist in the installation and
operation of the Blackmer truck pumps, and MUST be kept
with the pump.
Pump service shall be performed by qualified technicians
9
ONLY. Service shall conform to all applicable local and
national regulations and safety standards.
Thoroughly review this manual, all instructions and hazard
warnings, BEFORE performing any work on the pump.
Maintain ALL system and pump operation and hazard
warning decals.
961823
INSTRUCTIONS NO. 203-A00
Section
Effective
Replaces
SAFETY DATA
property damage
death or major property damage.
death or major property damage.
or property damage.
NOTICE:
important and must be followed.
NOTICE:
203
Mar 2012
May 2011

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Summary of Contents for BLACKMER STX3

  • Page 1: Table Of Contents

    Strainers ............. 6 Lubrication ............6 This manual is intended to assist in the installation and Vane Replacement ..........6 operation of the Blackmer truck pumps, and MUST be kept Pump Disassembly ..........7 with the pump. Pump Assembly ..........7 Pump service shall be performed by qualified technicians TROUBLE SHOOTING ........
  • Page 2: Pump Data

    A pump Identification tag, containing the pump serial number, I.D. number, and model designation, is attached to each pump. It is recommended that the data from this tag be recorded and filed for future reference. If replacement parts are needed, or if information pertaining to the pump is required, this data must be furnished to a Blackmer representative. TECHNICAL DATA...
  • Page 3: Installation

    1º through 5º 6º through 10º 11º through 15º flanges to check pump at start-up. (STX3 has ¼” BSPP ports, STX2 and STX1220 have ¼” NPT ports) Good Fair Very Good 6.
  • Page 4: Hydraulic Drive

    The pump may also be driven hydraulically. Hydraulic motors rotation arrows respective to pump driver rotation. need to be well supported with their shafts parallel to the pump shaft in all respects. Blackmer provides an optional TO CHANGE PUMP ROTATION close-coupled hydraulic motor adapter. The adapter provides...
  • Page 5: Pump Speed

    Replace the valve cap. NOTICE: Refer to the individual Blackmer pump parts lists for various Properly dispose of all waste fluids in accordance with spring pressure ranges. Unless specified otherwise, pumps the appropriate codes and regulations.
  • Page 6: Maintenance

    MAINTENANCE Failure to set the vehicle emergency Disconnecting fluid or pressure brake and chock wheels before containment components during pump performing service can cause severe operation can cause serious personal personal injury or property damage. injury, death or major property damage Hazardous pressure Hazardous pressure can cause personal...
  • Page 7: Pump Disassembly

    (20) away from the cylinder. Jack screw holes are 7). The washers and capscrews will be removed after the provided on the STX3 if needed. locknuts are adjusted. Leave the two capscrews and 6. Slide the head off the shaft. The head O-ring (72), bearing washer in place to retain the bearing during assembly.
  • Page 8 MAINTENANCE 9. Install the inboard head, mechanical seal and bearing as 12. Inspect the grease seal (104) for wear or damage and instructed in steps 2 through 6. Apply a thin coating of replace as required. Grease the outside diameter of the motor oil on the inboard shaft to aid installation.
  • Page 9: Troubleshooting

    TROUBLESHOOTING NOTICE: Maintenance shall be performed by qualified technicians only, following the appropriate procedures and warnings as presented in this manual. SYMPTOM PROBABLE CAUSE Pump not wetted. Worn vanes. Suction valve closed. Air leaks in the suction line. Strainer clogged. Pump Not Priming Suction line or valves clogged or too restrictive.
  • Page 10 NOTES 203-A00 page 10/12...
  • Page 11 NOTES 203-A00 page 11/12...
  • Page 12 Stainless Steel Sliding Vane Pumps Sliding Vane Pumps: 5 to 2200 GPM 1 to 265 GPM: Acids, Brines, Sugars, Syrups, Refined Fuels, Liquefied Gases, Solvents,Process Beer, Beet Juice, Cider, Flavor Extracts, etc. ® System One Centrifugal Pumps Magnetic Drive Pumps 10 to 7500 GPM;...

This manual is also suitable for:

Stx2aStx1220aStx3-defStx2a-defStx1220a-def

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