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EASTMAN Kodak X-Omat 3000 RA PROCESSOR Adjustments

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{Adjust/Replace}{Production}{HealthImaging}
Publication No. 5B6331
01JUN99
Supersedes 5B6331
NOV97
HEALTH IMAGING
ADJUSTMENTS AND REPLACEMENTS
for the
Kodak X-Omat 3000 RA PROCESSOR
Service Code: 3434
© Eastman Kodak Company, 1999

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Summary of Contents for EASTMAN Kodak X-Omat 3000 RA PROCESSOR

  • Page 1 {Adjust/Replace}{Production}{HealthImaging} Publication No. 5B6331 01JUN99 Supersedes 5B6331 NOV97 HEALTH IMAGING ADJUSTMENTS AND REPLACEMENTS for the Kodak X-Omat 3000 RA PROCESSOR Service Code: 3434 © Eastman Kodak Company, 1999...

  • Page 2: Table Of Contents

    In the event of an accumulation of liquid due to backup, overflow, or other malfunctions of the drain associated with your Kodak X-Omat 3000 RA Processor, call a plumber or other contractor to correct any problem with the drain. Kodak accepts no responsibility or liability whatsoever for the serviceability of any drain connected to or associated with a Kodak X-Omat Processor.
  • Page 3 Removing the BEARING from the DRIVE SHAFT on the Feed End ... . . Removing the BEARING from the DRIVE SHAFT on the DRYER ....DRYER .
  • Page 4 01JUN99 – 5B6331...

  • Page 5: Service Overview

    Service Overview Section 1: Service Overview Special Tools Tool No. Description TL-2431 AIR METER TL-2170 CLAMPS TL-2170 Download DISKETTE TL-4430 EXTRACTION TOOL TL-3346 GROUNDING KIT TL-4391 INTERFACE CABLE TL-2324 Lithium BALL and ROLLER BEARING GREASE TL1926 Magnetic Power Warning SIGN PORTABLE COMPUTER TL-3230 SEALANT...

  • Page 6: Electrostatic Discharge

    ADJUSTMENTS AND REPLACEMENTS Electrostatic Discharge Overview ESD--electrostatic discharge--is a primary source of: • product downtime • lost productivity • costly repairs While one cannot feel a static charge of less than 3,500 volts, as few as 30 volts can damage or destroy essential components in electronic equipment.

  • Page 7: Preparing The Processor For Service

    Service Overview Preparing the PROCESSOR for Service De-energizing and Energizing the PROCESSOR Warning • Dangerous Voltage • The PROCESSOR appears to be de-energized when it is in the Sleep Mode. Be sure that the MAIN CIRCUIT BREAKER CB1 is in the “O” position before you begin any service procedure.

  • Page 8: Draining The Tanks

    ADJUSTMENTS AND REPLACEMENTS Draining the TANKS Warning Dangerous Voltage [1] De-energize the PROCESSOR. Note The REPLENISHMENT PUMPS will be de-energized and the flow of developer and fixer from the REPLENISHMENT TANKS will stop when the EXHAUST PROCESSOR is de-energized. [2] Open: •...

  • Page 9: Filling The Tanks

    Service Overview Filling the TANKS [1] To fill the processing TANKS, close: • FIXER DRAIN VALVE • DEVELOPER DRAIN VALVE • TOP COVER Warning Dangerous Voltage [2] Energize the PROCESSOR. EXHAUST [3] On the DISPLAY PANEL on top of the PROCESSOR, press: a.

  • Page 10: Identifying The Racks And Crossovers

    ADJUSTMENTS AND REPLACEMENTS Identifying the RACKS and CROSSOVERS WET SECTION COVER 2 EVAPORATION COVERS WATER RESERVOIR EXIT RACK DETECTOR CROSSOVER DEVELOPER RACK WATER DEVELOPER/FIXER DISCONNECT CROSSOVER FIXER/ FIXER DRYER WASH RACK WASH H150_0133HCA RACK CROSSOVER RACK H150_0133HA 01JUN99 – 5B6331...

  • Page 11: Removing And Installing The Racks With Solutions In The Tanks

    Service Overview Removing and Installing the RACKS with Solutions in the TANKS SPLASH GUARD Warning Dangerous Voltage [1] To remove the RACK: (a) De-energize the PROCESSOR. (b) Lift the TOP COVER. (c) Remove: • WET SECTION COVER • EVAPORATION COVERS •...
  • Page 12 ADJUSTMENTS AND REPLACEMENTS Caution To prevent contamination of the developer when you install the DEVELOPER RACK and the FIXER RACK: • Use the SPLASH GUARD. • Install the FIXER RACK first. [7] Place the SPLASH GUARD between the DEVELOPER and FIXER TANKS. [8] Slowly install the FIXER RACK in the FIXER TANK.

  • Page 13: Identifying And Removing The Covers And Panels

    Service Overview Identifying and Removing the COVERS and PANELS DRIVE SIDE PANEL CAPTIVE SCREW COVER DRYER END NON-DRIVE PANEL SIDE PANEL H150_0135DCA CLIP H150_0135DA 5B6331 – 01JUN99...

  • Page 14: Removing The Dryer End Panel

    ADJUSTMENTS AND REPLACEMENTS Removing the DRYER END PANEL Warning FEED END Dangerous Voltage PANEL [1] De-energize the PROCESSOR. TRANSFORMER ACCESS Important PANEL If it is necessary to move the PROCESSOR to access the FEED END PANEL, drain the TANKS before EXHAUST moving the PROCESSOR.
  • Page 15 Service Overview 4 SCREWS 4 LOCK WASHERS 4 WASHERS FEED TRAY 9 SCREWS 9 WASHERS 9 LOCK WASHERS FEED END PANEL MAIN CIRCUIT EXHAUST BREAKER CB1 TRANSFORMER ACCESS PANEL H150_0136DCA H150_0136DA [4] Remove the FEED TRAY by removing the 4 SCREWS securing it. Note The SCREWS that hold the FEED END PANEL are different lengths.

  • Page 16: Removing The Remaining Panels

    ADJUSTMENTS AND REPLACEMENTS Note When you install the FEED END PANEL, be sure to connect the AIR EXHAUST HOSE in the PROCESSOR to the AIR EXHAUST on the FEED END PANEL. Removing the Remaining PANELS [1] Open the TOP COVER. [2] Loosen the 2 CAPTIVE SCREWS on the PANEL to be removed.

  • Page 17: Racks And Crossovers

    RACKS and CROSSOVERS Section 2: RACKS and CROSSOVERS Adjusting the FEED TRAY DETECTOR CROSSOVER FILM ROLLERS FILM FEED 3 WING NUTS GUIDE TRAY H150_0166BCA H150_0166BA [1] Loosen the 4 SCREWS. [2] Adjust the position of the FEED TRAY to approximately 1 mm (1/16 in.) below the NIP of the DETECTOR CROSSOVER ROLLERS.

  • Page 18: Adjusting The Squareness Of The Crossovers

    ADJUSTMENTS AND REPLACEMENTS Adjusting the Squareness of the CROSSOVERS Important Use this adjustment procedure to adjust the squareness of any of the 3 CROSSOVERS: • DETECTOR CROSSOVER • DEVELOPER/FIXER CROSSOVER • FIXER/WASH CROSSOVER DETECTOR DEVELOPER/FIXER or CROSSOVER FIXER/WASH CROSSOVER SIDEPLATE H150_0214BCA H150_0214BC [1] Remove the CROSSOVER.
  • Page 19 RACKS and CROSSOVERS 5B6331 – 01JUN99...

  • Page 20: Adjusting The Guide Shoes On The Developer Rack

    ADJUSTMENTS AND REPLACEMENTS Adjusting the GUIDE SHOES on the DEVELOPER RACK Important Before doing this procedure, do: • Adjusting the Squareness of the DEVELOPER RACK. • Adjusting the Tension on the DRIVE CHAIN. Warning Dangerous Voltage [1] De-energize the PROCESSOR. Note To prevent the contamination of the processing solutions, use the RACK SPLASH GUARD and DRIP TRAY when you remove the RACK from the PROCESSOR.
  • Page 21 RACKS and CROSSOVERS [9] Remove the following parts from either end of the CLUSTER ROLLER: • SCREW • 2 WASHERS • SPACER [10] Pull the CLUSTER ROLLER SHAFT out through the SIDEPLATE of the DEVELOPER RACK. [11] Remove the CLUSTER ROLLER from the DEVELOPER RACK. [12] Do Steps 8 - 11 again for the second CLUSTER ROLLER.
  • Page 22 ADJUSTMENTS AND REPLACEMENTS [17] Adjust the non-drive end of the same GUIDE SHOE. LOCKING GUIDE SHOE GUIDE SHOE ADJUSTING SCREW Ribbed GUIDE SHOE: 1.27 mm (.050 in.) Smooth GUIDE SHOE: 1.02 mm (.040 in.) THICKNESS MASTER GAUGE ROLLER MASTER H150_0172BCA ROLLER drive side H150_0172BA...

  • Page 23: Adjusting The Guide Shoe On The Dryer Rack

    RACKS and CROSSOVERS Adjusting the GUIDE SHOE on the DRYER RACK [1] Remove parts as necessary from the DRYER RACK to obtain access to the bottom GUIDE SHOE ADJUSTMENT SCREWS. [2] Remove ROLLERS and AIR TUBES as gap: necessary to be able to measure the clearance 2.70 mm between the GUIDE SHOE and the “F”...
  • Page 24 ADJUSTMENTS AND REPLACEMENTS • To prevent the contamination of the processing solutions, use the RACK SPLASH GUARD and DRIP TRAY when you remove the RACK from the PROCESSOR. [1] With the “Ready” INDICATOR illuminated, de-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove from the PROCESSOR: •...

  • Page 25: Main Drive

    MAIN DRIVE Section 3: MAIN DRIVE Removing the DRIVE SHAFT and the WORM GEARS Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove: • DRIVE SIDE PANEL DRIVE CHAIN • DRYER END PANEL COVER • WET SECTION COVER MOTOR BRACKET •...
  • Page 26 ADJUSTMENTS AND REPLACEMENTS [7] Remove from the feed end of the DRIVE SHAFT: FEED • E-RING PUNCH • DRIVE SHAFT WASHER(S) DRIVE SHAFT [8] For access to the SPROCKET PIN, move the DRIVE SHAFT toward the DRYER end of the PROCESSOR.
  • Page 27 MAIN DRIVE Important Check the direction of the WORM GEARS. See the graphic below for the correct orientation on the DRIVE SHAFT. 8 WORM GEARS FEED END DRIVE SHAFT DRYER END H127_0154BCA H127_0154BA [13] Install new WORM GEARS and a new DRIVE SHAFT. Install the same quantity of SHIMS that you removed. [14] Adjust the tension on the DRIVE CHAIN.

  • Page 28: Removing And Adjusting The Tension Of The Drive Chain

    ADJUSTMENTS AND REPLACEMENTS Removing and Adjusting the Tension of the DRIVE CHAIN Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove: • DRIVE SIDE PANEL DRIVE CHAIN • DRYER END PANEL COVER • DRIVE CHAIN COVER MOTOR BRACKET [4] Loosen the 4 DRIVE MOTOR BOLTS from the...

  • Page 29: Removing The Drive Motor B6 And The Gear Box

    MAIN DRIVE Removing the DRIVE MOTOR B6 and the GEAR BOX DRIVE SHAFT SPROCKET 4 DRIVE DRIVE MOTOR DRIVE MOTOR GEAR DRIVE CHAIN BOLTS CHAIN COVER SETSCREW 3 SCREWS 3 LOCK WASHERS 3 WASHERS WASHER MOTOR LOCK BRACKET WASHER MOTOR SPROCKET 4 MOUNTING H150_0130HCA...
  • Page 30 ADJUSTMENTS AND REPLACEMENTS 2 SCREWS 2 LOCK WASHERS MOTOR 2 WASHERS CONTROLLER BOARD COVER MOTOR CONNECTOR BRACKET H150_0062HCB H150_0062HA [7] Pull off the COVER protecting the BOARDS. [8] Remove: • 2 SCREWS that hold the BRACKET to the PROCESSOR • MOTOR CONNECTOR from the MOTOR CONTROLLER BOARD •...

  • Page 31: Removing The Bearing From The Drive Shaft On The Feed End

    MAIN DRIVE Removing the BEARING from the DRIVE SHAFT on the Feed End FEED END DRIVE SHAFT DRIVE SHAFT E-RING WASHER BEARING RETAINER 2 SCREWS 2 LOCK WASHERS 2 WASHERS BEARING BEARING MOUNT 2 SCREWS 2 LOCK WASHERS 2 WASHERS CIRCUIT BREAKER H150_0139HCA...

  • Page 32: Removing The Bearing From The Drive Shaft On The Dryer

    ADJUSTMENTS AND REPLACEMENTS Removing the BEARING from the DRIVE SHAFT on the DRYER Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove: • DRIVE SIDE PANEL DRIVE CHAIN DRIVE • DRYER END PANEL CHAIN • DRIVE CHAIN COVER by removing the COVER 3 SCREWS H104_0147CCE...
  • Page 33 MAIN DRIVE [4] Remove the E-RING and the DRIVE SHAFT FEED END 8 WORM WASHER(S) from the feed end of the DRIVE GEARS SHAFT. [5] For access to the SPROCKET PIN, move the DRIVE SHAFT toward the DRYER end. DRIVE SHAFT [6] Remove: DRYER...

  • Page 34: Dryer

    ADJUSTMENTS AND REPLACEMENTS Section 4: DRYER Removing the BLOWER B1 CONNECTOR P/J18 BLOWER SLEEVE PLENUM 3 NUTS 3 LOCK WASHERS 3 WASHERS CAPACITOR BLOWER BRACKET SCREW LOCK WASHER WASHER STRAIN RELIEF 3 SCREWS BASE PLATE 3 LOCK WASHERS BLOWER H150_0141HCA 3 WASHERS H150_0141HA Warning...

  • Page 35: Removing The Dryer Over-Temperature Thermostat

    DRYER Removing the DRYER OVER-TEMPERATURE THERMOSTAT Warning DRYER Dangerous Voltage OVERTEMPERATURE [1] De-energize the PROCESSOR. THERMOSTAT Important The DRYER OVER-TEMPERATURE THERMOSTAT RESET does not automatically reset after an over-temperature BUTTON condition. To reset the DRYER OVER- TEMPERATURE THERMOSTAT manually, press the RESET BUTTON.

  • Page 36: Removing The Dryer Thermistor Rt3

    ADJUSTMENTS AND REPLACEMENTS Removing the DRYER THERMISTOR RT3 Warning Dangerous Voltage DRYER [1] De-energize the PROCESSOR. THERMISTOR 2 SCREWS [2] Lift the TOP COVER. [3] Remove: • DRYER END PANEL P/J28 • WET SECTION COVER • EXIT RACK • DRYER RACK [4] Remove the 2 SCREWS from the DRYER THERMISTOR.

  • Page 37: Removing The Dryer Heater Hr3 Or Thermal Cutoff

    DRYER Removing the DRYER HEATER HR3 or THERMAL CUTOFF THERMAL CUTOFF HEAT SHIELD 2 WASHERS ground wire 2 NUTS DRYER HEATER PLENUM COVER 4 SCREWS 4 LOCK WASHERS 4 WASHERS notch BLOWER SLEEVE ground wire 3 SCREWS P/J21 3 LOCK WASHERS H150_0147DCA 3 WASHERS H150_0147DA...
  • Page 38 ADJUSTMENTS AND REPLACEMENTS [8] Remove: THERMAL • NUT and ground wire from the DRYER CUTOFF HEATER 4 LOCATING POSTS • wires from the notch in the PLENUM COVER • 3 SCREWS and the DRYER HEATER from the PLENUM COVER [9] Install the new parts and assemble the PROCESSOR.

  • Page 39: Plumbing

    Plumbing Section 5: Plumbing Developer Recirculation System Removing the RECIRCULATION PUMP B5 RECIRCULATION Warning PUMP Dangerous Voltage [1] De-energize the PROCESSOR. CONNECTOR P/J 12 [2] Lift the TOP COVER. [3] Remove the DRIVE SIDE PANEL. [4] Remove the SPLASH COVER. [5] Remove the 2 SCREWS that hold the RECIRCULATION PUMP to the PROCESSOR.

  • Page 40: Removing The Impeller Housing Or The Impeller

    ADJUSTMENTS AND REPLACEMENTS Removing the IMPELLER HOUSING or the IMPELLER Important Use this procedure for either the developer IMPELLER HOUSING or the fixer IMPELLER HOUSING. [1] Remove the RECIRCULATION PUMP. O-RING [2] Remove the 4 WING NUTS from the IMPELLER 4 WING HOUSING.

  • Page 41: Removing The Developer Heater Hr1

    Plumbing Removing the DEVELOPER HEATER HR1 DEVELOPER CLAMP Warning THERMOWELL TL-2170 Dangerous Voltage CONNECTOR [1] De-energize the PROCESSOR. P/J 20 [2] Lift the TOP COVER. HEATER [3] Remove the DRIVE SIDE PANEL and the DRYER LOCATOR END PANEL. [4] Drain the DEVELOPER TANK to below the RECIRCULATION OUTPUT opening.
  • Page 42 ADJUSTMENTS AND REPLACEMENTS HEATER 8.38 0.25 cm LOCATOR (3.3 0.1 in) 13.9 0.25 cm (5.5 0.1 in) HEATER LOCATOR H104_0444BCA H104_0444BA Caution • To prevent cracks in the THERMOWELL, do not overtighten the DEVELOPER HEATER • Apply only SEALANT TL-3230 when you install the DEVELOPER HEATER into the DEVELOPER THERMOWELL.

  • Page 43: Removing The Developer Filter

    Plumbing Removing the DEVELOPER FILTER LEVEL SENSOR HOUSING CLIP MANDREL LOCKED UNLOCKED H127_0061BCA HOUSING H127_0061BA Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove: REPLENISHMENT • WET SECTION COVER HOSE • REPLENISHMENT HOSE from the MANDREL MANDREL ASSEMBLY ASSEMBLY...

  • Page 44: Removing The Developer Thermistor Rt1

    ADJUSTMENTS AND REPLACEMENTS Removing the DEVELOPER THERMISTOR RT1 CLAMP Warning TL-2170 Dangerous Voltage [1] De-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove the DRIVE SIDE PANEL. [4] Drain the DEVELOPER TANK until the developer is below the RECIRCULATION OUTPUT opening. [5] Disconnect the CONNECTOR P/J26.

  • Page 45: Removing The Developer Cooling Solenoid L2

    Plumbing Removing the DEVELOPER COOLING SOLENOID L2 2 FITTINGS CONNECTOR COOLING P/J 23 SOLENOID HOSE CLAMP 2 SCREWS ground CLAMPS wire TL-2170 2 HOSES H150_0127HCA H104_0438HCA H150_0127HA Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove the DRIVE SIDE PANEL. [4] Install 2 CLAMPS TL-2170 on the 2 HOSES to the COOLING SOLENOID for the developer.

  • Page 46: Removing The Heat Exchanger

    ADJUSTMENTS AND REPLACEMENTS Removing the HEAT EXCHANGER HEAT EXCHANGER O-RING SEAL BARBED FITTING HOSE CLAMP FORMED TUBING H150_0150HCA H150_0150HA Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove: • DRIVE END PANEL • WET SECTION COVER •...
  • Page 47 Plumbing HEAT NOTE: Align the ends of EXCHANGER the HEAT EXCHANGER flush with the ends of the BARBED FITTINGS. O-RING SEAL BARBED FITTING HEAT EXCHANGER H127_0214BCA H127_0214BA Caution • Install new O-RING SEALS 532378. Do not use the existing O-RING SEALS again. •...

  • Page 48: Fixer Recirculation System

    ADJUSTMENTS AND REPLACEMENTS Fixer Recirculation System Removing the FIXER HEATER HR2 Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove the DRIVE SIDE PANEL. [4] Remove from the RECIRCULATION PUMP: • SPLASH COVER • 2 SCREWS [5] For access to the FIXER THERMOWELL, move the RECIRCULATION PUMP.
  • Page 49 Plumbing [6] Remove the 2 SCREWS from the FIXER THERMOWELL. CONNECTOR P/J 19 [7] Install 2 CLAMPS TL-2170 on the 2 HOSES to the FIXER THERMOWELL. [8] Move the FIXER THERMOWELL for access to the FIXER HEATER. [9] Disconnect the CONNECTOR P/J19. [10] Remove the FIXER HEATER from the FIXER THERMOWELL.

  • Page 50: Removing The Fixer Thermistor Rt2

    ADJUSTMENTS AND REPLACEMENTS Removing the FIXER THERMISTOR RT2 Warning CONNECTOR Dangerous Voltage FIXER P/J 27 THERMISTOR [1] De-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove the DRIVE SIDE PANEL. [4] Install 2 CLAMPS TL-2170 on the 2 HOSES to the FIXER THERMOWELL.

  • Page 51: Wash System

    Plumbing Wash System Removing the WASH WATER SOLENOID L1 BULKHEAD WASH WATER PANEL SOLENOID 2 SCREWS HOSE 2 LOCK WASHERS 2 WASHERS water supply INLET DEVELOPER OVERFLOW FIXER OVERFLOW H150_0164HCA H150_0164HA Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove the NON-DRIVE SIDE PANEL.

  • Page 52: Replenishment System

    ADJUSTMENTS AND REPLACEMENTS Replenishment System Removing the REPLENISHMENT STRAINERS and SCREENS CLAMP 2 HOSE CLAMPS TL-2170 SCREEN REPLENISHMENT STRAINER O-RING H150_0163BCA H150_0163BA Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Install 2 CLAMPS TL-2170 on the REPLENISHMENT HOSES on either side of the REPLENISHMENT STRAINER.

  • Page 53: Removing The Developer Or Fixer Replenishment Pump, B3 Or B4

    Plumbing Removing the DEVELOPER or FIXER REPLENISHMENT PUMP, B3 or B4 DEVELOPER REPLENISHMENT 2 HOSES PUMP FIXER PUMP BASE REPLENISHMENT PLATE PUMP 2 SCREWS 2 WASHERS H150_0124BCA 2 LOCK WASHERS H150_0124BA Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove the NON-DRIVE SIDE PANEL.

  • Page 54: Removing The Poppet Valves For The Replenishment Pumps

    ADJUSTMENTS AND REPLACEMENTS Removing the POPPET VALVES for the REPLENISHMENT PUMPS 2 FITTINGS 2 O-RINGS 2 POPPET VALVES VALVE DEVELOPER BODY REPLENISHMENT PUMP FIXER REPLENISHMENT H150_0123BCA H150_0123BA PUMP Important • Use this procedure for removing the POPPET VALVES in either the FIXER or the DEVELOPER REPLENISHMENT PUMP.

  • Page 55: Electrical

    Electrical Section 6: Electrical Removing the AUTOTRANSFORMER T1 TRANSFORMER Warning ACCESS PANEL Dangerous Voltage [1] De-energize the PROCESSOR. [2] Remove the TRANSFORMER ACCESS PANEL by removing the 2 SCREWS. [3] Remove the SPLASH COVER. [4] Disconnect the CONNECTOR P/J17. [5] Remove the AUTOTRANSFORMER by removing the 2 SCREWS securing it.

  • Page 56: Removing The Emi Line Filter Fl1 Or Fl2

    ADJUSTMENTS AND REPLACEMENTS Removing the EMI LINE FILTER FL1 or FL2 Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Remove the TRANSFORMER ACCESS PANEL. [3] Record the position of the wires for future installation. [4] Remove the wires at the EMI LINE FILTER. [5] Remove the EMI LINE FILTER by removing the 2 SCREWS securing it.

  • Page 57: Removing The Safelight Receptacle J35

    Electrical Removing the SAFELIGHT RECEPTACLE J35 Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Remove the 2 SCREWS and the SAFELIGHT PANEL. [3] Disconnect the 3 wires at the SAFELIGHT RECEPTACLE. [4] Press the TABS together to remove the SAFELIGHT RECEPTACLE from the SAFELIGHT PANEL.

  • Page 58: Removing The Ac Circuit Breaker Cb1

    ADJUSTMENTS AND REPLACEMENTS Removing the AC CIRCUIT BREAKER CB1 2 SCREWS 4 SCREWS CIRCUIT BREAKER COVER CIRCUIT BREAKER H150_0121HCA H150_0121HA Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove the DRIVE SIDE PANEL. [4] Remove the 2 SCREWS and the CIRCUIT BREAKER COVER. [5] Remove the 4 SCREWS that hold the CIRCUIT BREAKER CB1 to the PROCESSOR.
  • Page 59 Electrical Important You may need to gently push out the FEED END PANEL of the PROCESSOR to remove the CIRCUIT BREAKER. [6] Loosen the 4 SCREWS to disconnect the wires from the CIRCUIT BREAKER CB1. CIRCUIT BREAKER TERMINAL FLAT WASHER STAR H150_0151HCA WASHER...

  • Page 60: Removing The Quad Power Supply A1

    ADJUSTMENTS AND REPLACEMENTS Removing the QUAD POWER SUPPLY A1 POWER SUPPLY Warning COVER 2 SCREWS Dangerous Voltage [1] De-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove the DRYER END PANEL. [4] For easier access to the components on the COVER of the ELECTRICAL BOX, you may want to remove the NON-DRIVE SIDE PANEL so that you can fully open the ELECTRICAL BOX...

  • Page 61: Removing The 5 V Dc Power Supply - For Serial No. 100500 And Above

    Electrical Removing the 5 V DC POWER SUPPLY - for Serial No. 100500 and above CONNECTOR 2 SCREWS Warning Dangerous Voltage [1] De-energize the PROCESSOR. Important See the next page for Serial Nos. below 100500. [2] Lift the TOP COVER. [3] Remove the DRYER END PANEL.

  • Page 62: Removing The 5 V Dc Power Supply - For Serial Nos. Below 100500

    ADJUSTMENTS AND REPLACEMENTS Removing the 5 V DC POWER SUPPLY - for Serial Nos. below 100500 Warning Dangerous Voltage [1] De-energize the PROCESSOR. Important See the previous page for Serial No.100500 and above. [2] Lift the TOP COVER. [3] Remove the DRYER END PANEL. TERMINAL BLOCK [4] Pull out the ELECTRICAL BOX and open the COVER...

  • Page 63: Adjusting The 5 V Dc Power Supply Voltage - Serial No. Below 100500

    Electrical Adjusting the 5 V DC POWER SUPPLY Voltage - Serial No. below 100500 Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Allow the PROCESSOR to remain off for one full minute. [3] Rotate the POTENTIOMETER fully counterclockwise and in small increments. Note If you increase the voltage to more than approximately 6.0 volts, the internal over-voltage protection reduces...

  • Page 64: Removing A Solid State Relay

    ADJUSTMENTS AND REPLACEMENTS Removing a SOLID STATE RELAY RELAY COVER SSR U1 2 SCREWS SSR U2 2 SPACERS COVER SSR U3 2 MOUNTING SCREWS 4 SCREWS SSR U4 SSR U5 VARISTOR H150_0064HCA H150_0064HA SOLID STATE RELAY Warning • Dangerous Voltage •...

  • Page 65: Removing The Level Sensor Housing And Level Sensor Probes

    Electrical Removing the LEVEL SENSOR HOUSING and LEVEL SENSOR PROBES REPLENISHMENT Warning HOSE Dangerous Voltage MANDREL [1] De-energize the PROCESSOR. ASSEMBLY Important Use this procedure for either the red developer or the blue fixer LEVEL SENSOR PROBES. [2] Lift the TOP COVER. SHOULDER SCREW [3] Remove the WET SECTION COVER and the...

  • Page 66: Removing The 600 Board

    ADJUSTMENTS AND REPLACEMENTS Removing the 600 BOARD Warning Dangerous Voltage [1] De-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove the DRYER END PANEL. [4] For easier access to the components on the COVER of the ELECTRICAL BOX, you may want wires to remove the NON-DRIVE SIDE PANEL so that you may fully open the ELECTRICAL BOX...

  • Page 67: Adjusting The Lamp Intensity On The 2000 Board

    Electrical Adjusting the LAMP Intensity on the 2000 BOARD [1] Rotate the POTENTIOMETER R209 to adjust the intensity of the LAMP: POTENTIOMETER R209 • clockwise to increase the intensity • counterclockwise to decrease the intensity CONTROL INTERFACE PANEL H150_0118ACA H150_0118AA Removing the 2000 BOARD CIRCUIT 2 MOUNTING...
  • Page 68 ADJUSTMENTS AND REPLACEMENTS • 3 CONNECTORS from the 2000 BOARD – P/J2002 – P/J2003 – P/J2004 • 2 MOUNTING SCREWS from the 2000 BOARD • 2 CONNECTOR SCREWS from the PIC CONNECTOR • 2000 BOARD from the CONTROL INTERFACE PANEL •...

  • Page 69: Removing The 3000 Board, Lcd Display, And Display Panel

    Electrical Removing the 3000 BOARD, LCD DISPLAY, and DISPLAY PANEL DISPLAY FAN DISPLAY PANEL 3000 BOARD TOP COVER 5 SCREWS 4 SCREWS 5 SCREWS DISPLAY 3 SCREWS SHROUD H150_0067HCA H150_0067HA Warning • Dangerous Voltage • Possible damage from electrostatic discharge. [1] De-energize the PROCESSOR.
  • Page 70 ADJUSTMENTS AND REPLACEMENTS Enabling and Disabling the Automatic Dimming Feature on the DISPLAY PANEL 5 SCREWS SWITCH S3001 SHROUD H150_0068BCA H150_0068BA Important The ROOMLIGHT SENSOR SWITCH 3001 can be set to either of the positions below: • “Display Auto Dimming” to automatically dim the DISPLAY PANEL when the operator turns off the room lighting •...

  • Page 71: Adjusting The Sensitivity Of The Display Panel Light Sensor

    Electrical Adjusting the Sensitivity of the DISPLAY PANEL LIGHT SENSOR POTENTIOMETER R3057 3000 BOARD SWITCH S3001 SHROUD 5 SCREWS H150_0162BCA H150_0162BA Warning • Dangerous Voltage • Possible damge from electrostatic discharge. [1] De-energize the PROCESSOR. [2] Lift the TOP COVER. [3] Remove the SHROUD by loosening the 5 SCREWS.

  • Page 72: Removing The 5000 Board-Microprocessor

    ADJUSTMENTS AND REPLACEMENTS Removing the 5000 BOARD-Microprocessor Important • This procedure requires the use of a PORTABLE COMPUTER. The 5000 BOARD does not contain a removable program software PROM. The new 5000 BOARD will not work unless you download software. •...
  • Page 73 Electrical DS18 DS17 K5006 DS16 DS11 DS15 DS14 DS13 DS12 DS10 K5005 S5002 Position 1 K5004 Indentation K5003 PIN 1 K5002 CLOCK/MEMORY K5001 MODULE H150_0203HCA H150_0203HA Important • The CLOCK/MEMORY MODULE stores all operating parameters set by the operator. Transferring the MODULE eliminates the need to reprogram the PROCESSOR.

  • Page 74: Bypassing Or Resetting The Access Code

    ADJUSTMENTS AND REPLACEMENTS Bypassing or Resetting the Access Code Access Code In order to enter the PROCESSOR’S internal diagnostic procedures, you must either enter the correct access code, or know how to bypass or reset the access code in case the operator has changed the access code from the default of 4-2-3-1.

  • Page 75: Downloading The Operating Software

    Electrical Downloading the Operating Software Important • This procedure requires the use of a PORTABLE COMPUTER. • This procedure downloads operating software to both the 5000 and 6000 BOARDS simultaneously. You will need the following tools to complete this procedure: •...
  • Page 76 ADJUSTMENTS AND REPLACEMENTS 01JUN99 – 5B6331...

  • Page 77: Removing The 6000 Board

    Electrical Removing the 6000 BOARD 3 SCREWS Warning 3 LOCK WASHERS 3 WASHERS Dangerous Voltage [1] De-energize the PROCESSOR. Important • This procedure requires the use of a PORTABLE COMPUTER. FILM DETECTOR • The 6000 BOARD does not contain a removable HOUSING main program software PROM.
  • Page 78 ADJUSTMENTS AND REPLACEMENTS SCREW 3 SCREWS 3 LOCK WASHERS 3 WASHERS STRAIN RELIEF CONNECTOR P/J 6001 LOCK WASHER FILM 3 STANDOFFS DETECTOR WASHER SHIELD POTENTIOMETER R6050 CONNECTOR U6018 P/J 6002 CONNECTOR P/J 6003 ALARM 6000 BOARD FILM DETECTOR H150_0116HCA HOUSING H150_0116HA [6] Remove the FILM DETECTOR SHIELD.

  • Page 79: Maximizing The Accuracy Of The Film Logging Feature

    Electrical Maximizing the Accuracy of the Film Logging Feature Although up to 3 of the SENSORS on the 6000 BOARD may malfunction before a “Film Accumulator LED Error” will appear on the DISPLAY PANEL, all of the SENSORS must be operating correctly to ensure the maximum accuracy of the Film Logging feature.

  • Page 80: Removing The 7000 Board And Motor Controller Board

    ADJUSTMENTS AND REPLACEMENTS Removing the 7000 BOARD and MOTOR CONTROLLER BOARD 2 SCREWS MOTOR 2 LOCK WASHERS CONTROLLER 2 WASHERS BOARD P/J 7003 P/J A1C1 P/J 7002 2 SCREWS 4 SCREWS DRIVE CHAIN notch COVER 7000 MOTOR BRACKET BOARD CONNECTOR COVER P/J 7001 H150_0062HCA...
  • Page 81 Electrical • CONNECTOR P/JA1C1 • 2 SCREWS that hold the BOARD to the BRACKET • MOTOR CONTROLLER BOARD [6] When you install the new BOARDS and the BRACKET, route the wires from CONNECTORS 7001 and 7002 through the notch in the BRACKET. [7] Assemble the PROCESSOR.

  • Page 82: Removing The 8000 Board

    ADJUSTMENTS AND REPLACEMENTS Removing the 8000 BOARD 2 SCREWS Warning Dangerous Voltage 8000 BOARD COVER [1] De-energize the PROCESSOR. wire 23 [2] Lift the TOP COVER. [3] Remove the DRYER END PANEL. [4] Pull out the ELECTRICAL BOX and open the 2 SCREWS COVER.
  • Page 83 Electrical ACTUATOR SCREW H150_0115BCA H150_0115BA [5] The ACTUATOR can be adjusted side-to-side. Check that the ACTUATOR is in the “IN” position. See the graphic to determine the “IN” and “OUT” positions. [6] If the ACTUATOR is in the “OUT” position: (a) Loosen the SCREW that holds the ACTUATOR.

  • Page 84: Adjusting The Detector Switches From Side To Side

    ADJUSTMENTS AND REPLACEMENTS Adjusting the DETECTOR SWITCHES from Side to Side ACTUATOR SWITCH PLATE 5 mm (3/16 in.) DETECTOR SWITCH SCREWS ACTUATOR DETECTOR H127_0041BCA SWITCH H127_0041BA Important Steps 1 - 4 are for adjusting the DETECTOR SWITCH on the drive side of the PROCESSOR. Use the same steps for the non-drive side DETECTOR SWITCH.

  • Page 85: Adjusting The Detector Switch Up And Down

    Electrical Adjusting the DETECTOR SWITCH Up and Down NON-DRIVE SIDE Warning Dangerous Voltage [1] Energize the PROCESSOR. [2] Press the “FILM DETECT” key on the internal diagnostics menu. See the Diagnostics Manual, Publication Number 5B6333. [3] Press the “DRIVE SIDE” key to monitor the drive side DETECTOR SWITCH.

  • Page 86: Checking The Detector Switches

    ADJUSTMENTS AND REPLACEMENTS Checking the DETECTOR SWITCHES [1] Press the “FILM DETECT” key on the internal NON-DRIVE SIDE diagnostics menu. See the DIAGNOSTICS, Publication Number 5B6333. [2] Press the “DRIVE SIDE” key to monitor the drive side DETECTOR SWITCH. Note An audible ALARM will sound whenever film is detected by the selected DETECTOR SWITCH.
  • Page 87 Electrical Publication History Table Affected Print Date Pub. No. ECO No. Pages File Name Description OCT95 5B6331 2650-030 All Pages ar3434_1_030.book 1st Printing of Manual (.1 through .7) NOV95 5B6331 2650-039 Front Cover, ar3434_1_039.book Added procedure for 6-23 through (.1 through .7) Maximizing the Accuracy of the 6-30, Back Film Logging Feature...
  • Page 88 Kodak and X-Omat are trademarks. Printed in U.S.A. • ar3434_1.fm EASTMAN KODAK COMPANY HEALTH IMAGING Rochester, NY 14650...

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