1. Manuals
  2. Brands
  3. EASTMAN Manuals
  4. Medical Equipment
  5. Kodak DirectView CR 500 SYSTEM
  6. Adjustments

EASTMAN Kodak DirectView CR 500 SYSTEM Adjustments

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
© EASTMAN KODAK COMPANY, 2006
{ A dj u st / R epl a ce} { P r o duct i o n} { H eal t h Gr o up} { E xt e r n al A ndI n t e r n al }
Confidential
Restricted
Information
Important
Qualified service personnel must do these procedures.
ADJUSTMENTS AND REPLACEMENTS
Kodak DirectView CR 500 SYSTEM
Service Code: 4366
for the
HEALTH GROUP
Publication No. AR4366-1
06DEC05
Supersedes AR4366-1
29NOV04
H195_0016BC
H195_0016BC

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Kodak DirectView CR 500 SYSTEM and is the answer not in the manual?

Questions and answers

Related Manuals for EASTMAN Kodak DirectView CR 500 SYSTEM

Summary of Contents for EASTMAN Kodak DirectView CR 500 SYSTEM

  • Page 1 { A dj u st / R epl a ce} { P r o duct i o n} { H eal t h Gr o up} { E xt e r n al A ndI n t e r n al } Publication No. AR4366-1 06DEC05 Supersedes AR4366-1 29NOV04 Confidential Restricted Information ADJUSTMENTS AND REPLACEMENTS for the Kodak DirectView CR 500 SYSTEM Service Code: 4366 Important Qualified service personnel must do these procedures. H195_0016BC H195_0016BC...

  • Page 2: Table Of Contents

    2 of 219 No patent license is granted by this information. Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
  • Page 3 ADJUSTMENTS AND REPLACEMENTS 06DEC05 S14 PIN EXTRACTION SENSOR ........AR4366-1 RP 1 PRESSURE ROLLER .
  • Page 4 ADJUSTMENTS AND REPLACEMENTS 06DEC05 Setting the Calibration ..........AR4366-1 Page 4 of 219...

  • Page 5: Adjustments

    ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Section 1: Adjustments AR4366-1 Page 5 of 219 GALVO AY - Center Adjustment Specification Purpose: To set the correct position of the laser beam. Specification: The laser beam is aligned with the TAB on the FOLD MIRROR. Special Tools: LASER SAFETY GOGGLES TL-5693 Prerequisites:...
  • Page 6 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Loosen the THUMBSCREW. AR4366-1 Page THUMBSCREW Move the LASER SAFETY FILTER into 6 of 219 the laser beam. Tighten the THUMBSCREW. Important LASER SAFETY FILTER For systems with software version ≥ 4.1, you must have a “Session ID” for access to “Service Functions”...
  • Page 7 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366-1 Page 7 of 219 Laser Warning This equipment uses a visible red laser. Prevent direct exposure to the laser beam. At the “Galvo Test” screen, click: • [GALVO ALIGNMENT] • [LASER ON] Note The [Galvo Alignment] BUTTON changes to [Galvo Centered].
  • Page 8 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366-1 Page correct 8 of 219 laser beam FOLD MIRROR laser beam FOLD MIRROR not correct laser beam FOLD MIRROR H195_1163HCB H195_1163HC Check that the laser beam is aligned with the TAB on the FOLD MIRROR.
  • Page 9 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 To Adjust: AR4366-1 Page 9 of 219 correct laser beam FOLD MIRROR laser beam FOLD MIRROR GALVO not correct laser beam GALVO SCREW MOUNTING BRACKET FOLD MIRROR GALVO CONNECTOR H195_1163HCA H195_1163HC Caution electrical connections are exposed. Do not touch the GALVO CONNECTOR on the GALVO. Loosen the SCREW on the GALVO MOUNTING BRACKET.

  • Page 10: Fold Mirror

    ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 FOLD MIRROR AR4366-1 Page 10 of 219 Adjustment Specification Purpose: To align the laser beam with the PHOTODIODES on the PLATEN. Specification: The LED DS3 on the MECHANISM SYSTEM CONTROLLER (MSC) BOARD illuminates amber. Special Tools: LASER SAFETY GOGGLES TL-5693 Prerequisites: Do the adjustment for the...
  • Page 11 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 To Check: AR4366-1 Page 11 of 219 2 SCREWS Laser Warning This equipment uses a visible red laser. LASER SAFETY COVER Prevent direct exposure to the laser beam. Remove: • If necessary, FRONT COVER • If necessary, TOP COVER •...
  • Page 12 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Loosen the THUMBSCREW. AR4366-1 Page THUMBSCREW Move the LASER SAFETY FILTER into 12 of 219 the laser beam. Tighten the THUMBSCREW. LASER SAFETY FILTER H195_1023GCA H195_1023GC Important For systems with software version ≥ 4.1, you must have a “Session ID” for access to “Service Functions”...
  • Page 13 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366-1 Page 13 of 219 Laser Warning This equipment uses a visible red laser. Prevent direct exposure to the laser beam. Click: • [LASER ON] • [START GALVO] Important The Error Code 16028 might occur. Do not acknowledge this Error Code. Increase the “Set Amplitude”...
  • Page 14 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366-1 Page 14 of 219 MSC BOARD H195_1061BCB H195_1061BC LED DS3 Check that the LED DS3 on the MSC BOARD illuminates amber.
  • Page 15 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 To Adjust: AR4366-1 Page 15 of 219 TP13 (+) GALVO BOARD ACCESS PANEL EMI BRACKET PANEL 6 SCREWS TP11 TP15 TP13 TP10 TP17 TP16 TP1 (-) GALVO BOARD H195_1026HCC H195_1026HC Loosen the 6 SCREWS. Remove the GALVO BOARD ACCESS PANEL. Set the VOLTMETER to “DC”.
  • Page 16 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Click: AR4366-1 Page • [START GALVO PLOT] 16 of 219 • [35 x 43 F] On the GALVO BOARD, rotate the POTENTIOMETER R2 until the VOLTMETER displays 9.0 ± 0.10 V DC. Remove the VOLTMETER. Install the GALVO BOARD ACCESS PANEL.
  • Page 17 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366-1 Page 17 of 219 2 SPRINGS FOLD MIRROR ADJUSTING SCREW THUMBSCREW MSC BOARD H195_1061BCA H195_1061BC LED DS3...
  • Page 18 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366-1 Page PLATEN Important 18 of 219 beam • The graphic is an example of the laser beam from the FOLD MIRROR inside the system. • The beam is not visible for this procedure. • When the beam covers: 2 SLOTS –...
  • Page 19 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366-1 2 SCREWS Page Laser Warning 19 of 219 This equipment uses a visible red laser. LASER SAFETY COVER Prevent direct exposure to the laser beam. Click: • [STOP GALVO] • [LASER OFF] Remove: • 2 SCREWS •...
  • Page 20 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Loosen the THUMBSCREW. AR4366-1 Page THUMBSCREW Move the LASER SAFETY FILTER from 20 of 219 the laser beam. Tighten the THUMBSCREW. LASER SAFETY FILTER H195_1023GCA H195_1023GC...
  • Page 21 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Install: AR4366-1 2 SCREWS Page • LASER SAFETY COVER 21 of 219 LASER SAFETY • 2 SCREWS COVER H195_1020GCA H195_1020GC Postrequisites: Do the adjustment for the COLLECTOR AY - Tilt.

  • Page 22: Collector Ay - Tilt

    ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 COLLECTOR AY - Tilt AR4366-1 Page 22 of 219 Adjustment Specification Purpose: To set the position of the COLLECTOR AY. Specification: The LEDs Illuminate amber when the COLLECTOR AY is moved to the center position using the “Scan Line Bow Magnitude”. Special Tools: None Prerequisites:...
  • Page 23 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366-1 Page 23 of 219 Important For systems with software version ≥ 4.1, you must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843. At the main menu, click: •...
  • Page 24 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366-1 Page 24 of 219 COLLECTOR TILT ADJUSTING NUT LEDs LOCKING COLLECTOR H195_1104HCA TILT SCREW H195_1104HC Check that the LEDs illuminate amber. Did the LEDs illuminate amber? Continue with Step 7. Do the adjustment for the FOLD MIRROR.
  • Page 25 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Rotate the COLLECTOR TILT SCREW counterclockwise until the LEDs illuminate amber AR4366-1 Page again. 25 of 219 Note The COLLECTOR AY is at the end position. Rotate the COLLECTOR TILT SCREW counterclockwise and record the number of rotations until the LEDs change from amber to red, green or no color.
  • Page 26 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366-1 Page FASTSCAN 26 of 219 Power High Power Low Voltage High Voltage Low Scan Line Bow Datecode microns Magnitude (+/-) SCAN LINE BOW STICKER H195_1105BCA H195_1105BC See the SCAN LINE BOW STICKER on 2 SCREWS the FASTSCAN and record the “Scan Line Bow Magnitude”...
  • Page 27 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Do the following formula: AR4366-1 Page “Scan Line Bow Magnitude” ÷ 40 = number of rotations for “Scan Line Bow” 27 of 219 Important If the number of rotations for “Scan Line Bow” is: • positive - you must add the number of rotations to the center position determined in Step 11 •...

  • Page 28: Galvo Board

    ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Postrequisites: AR4366-1 Page Setting the Calibration. 28 of 219 GALVO BOARD Adjustment Specification Purpose: To obtain the correct “Amplitude” of the “Collector Profile Screen”. Specification: • The “Amplitude” of the “Collector Profile Screen” for the 35 x 43 F size SCREEN is 3000 ±...
  • Page 29 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366-1 Page TP13 (+) 29 of 219 EMI BRACKET PANEL 6 SCREWS TP11 TP15 TP13 TP10 TP17 TP16 TP1 (-) R112 GALVO BOARD H195_1026HCB H195_1026HC Loosen the 6 SCREWS. Remove the GALVO BOARD ACCESS PANEL. Set the VOLTMETER to “DC”.
  • Page 30 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366-1 Page 30 of 219 Important For systems with software version ≥ 4.1, you must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843. At the main menu, click: •...
  • Page 31 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 GALVO PLOT CURVE AR4366-1 Page 31 of 219 Correct Not Correct Not Correct Peak 3.195 3.195 3.195 Velocity Velocity Velocity 3.035 3.035 3.035 2.876 2.876 2.876 2.716 2.716 2.716 2.556 2.556 2.556 2.396 2.396 2.396 2.236 2.236 2.236...
  • Page 32 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 On the GALVO BOARD, rotate the POTENTIOMETER R112 until the minimum AC AR4366-1 Page voltage is 32 of 219 obtained. Note This is the lowest value. Click: • [BACK] • [Galvo Plot] • [START GALVO PLOT] •...
  • Page 33 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Using the 35 x 43 cm CASSETTE, do the following: AR4366-1 Page • Preparing the CASSETTES 33 of 219 • Preparing the Room • Preparing the Equipment • Cleaning the PHOSPHOR SCREEN • Exposing the CASSETTE •...
  • Page 34 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Is the “amplitude” 3000 ± 100 counts? AR4366-1 Page 34 of 219 Click [BACK]. Continue with Step 16. Advance to Step 18. Is the “amplitude”? Too Low Too High Set the VOLTMETER to “DC”. Set the VOLTMETER to “DC”. Rotate R2 to increase the DC voltage Rotate R2 to decrease the DC voltage by 150 mV for every 100 counts.

  • Page 35: Extraction Pin

    ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 EXTRACTION PIN AR4366-1 Page 35 of 219 Adjustment Specification Purpose: To set the correct position of the EXTRACTION PIN. Specification: The distance between the MECH PLATE and the surface outside of the FEED PIN is 143 ± 0.25 mm (5.667 ± 0.010 in.). Special Tools: None Prerequisites:...
  • Page 36 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Place the RULER against the MECH AR4366-1 Page FEED MOTOR HOME PLATE. 36 of 219 SENSOR FLAG Check that the distance between the MECH PLATE and the center of the ADJUSTING SCREW FEED PIN is 143 ± 0.25 mm (5.667 ±...
  • Page 37 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Check that the distance between the MECH PLATE and the center of the FEED PIN is AR4366-1 143 ± 0.25 mm (5.667 ± 0.010 in.). Page 37 of 219 Is the distance correct? Continue with Step 8. Do Steps again.
  • Page 38 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366-1 Page 38 of 219 Click: • [+] or [-] until “1” displays • [Cycle given number of times] Did the system complete the cycle? Continue with Step 13. Do Steps again. Remove the CASSETTE.
  • Page 39 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366-1 Page 39 of 219 CR 500 SYSTEM CASSETTE open close LATCH CASSETTE DOOR H195_1193BCA H195_1193BC Is the CASSETTE DOOR and LATCH closed? Continue with Step 15. Do Steps again. Use Diagnostics to correct the problem. Do Steps for all size CASSETTES.

  • Page 40: Screen - Skew

    ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 SCREEN - Skew AR4366-1 Page 40 of 219 Adjustment Specification Purpose: To remove the skew from the SCREEN during EXTRACTION and RETURN. Specification: Both sides of the SCREEN must be the same distance from the FLANGE within 3.0 mm (0.12 in.) during EXTRACTION.
  • Page 41 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 At the Main Menu, click: AR4366-1 Page • [Service Functions] 41 of 219 • [Diagnostics] • [Component Control: Step] Insert a 35 x 43 CASSETTE into the CR 500 SYSTEM. Click: • [Clamp Cassette] • [Extract, Scan, Erase Screen] Wait for the SCREEN to stop in the ERASE position.
  • Page 42 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Step 4 Step 8 again 2 more times. AR4366-1 Page Remove the CASSETTE. 42 of 219 Compare the measurements recorded in Step Is the difference in the measurement between the 2 sides of the SCREEN ≥...
  • Page 43 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Click: AR4366-1 Page • [Clamp Cassette] 43 of 219 • [Extract, Scan, Erase Screen] Wait for the SCREEN to stop in the ERASE position. Click [Return Screen]. Important If the corner of the SCREEN hits the RAIL, SCREEN the SCREEN has excessive skew.
  • Page 44 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 To Adjust: AR4366-1 Page Remove: 44 of 219 • ERASE LAMP HOUSING AY SPRING • ERASE AY • 2 SCREWS ACCESS • ERASE AY TOP COVER DOOR Determine which side of the screen is SIDE the lowest in measurement from Step SPRING...
  • Page 45 ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 Postrequisites: AR4366-1 Page None 45 of 219...

  • Page 46: Replacements

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Section 2: Replacements AR4366-1 Page 46 of 219 FRONT COVER Prerequisites: None To Remove: Laser Warning This equipment uses a visible red laser. Prevent direct exposure to the laser beam. Remove: 2 SCREWS • 2 SCREWS •...

  • Page 47: Top Cover

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 TOP COVER AR4366-1 Page Prerequisites: 47 of 219 Remove the FRONT COVER. To Remove: TOP COVER 2 back SCREWS 2 WASHERS 2 WASHERS 2 front SCREWS OPERATOR INTERFACE H195_1021BCA CABLE CONNECTOR J101 H195_1021BC Disconnect the OPERATOR INTERFACE CABLE CONNECTOR J101. Laser Warning This equipment uses a visible red laser.
  • Page 48 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 • 2 back SCREWS AR4366-1 Page • 2 WASHERS 48 of 219 • TOP COVER To Install: Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS •...

  • Page 49: Cpu

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page Prerequisites: 49 of 219 To Remove: None. Important For systems with software version ≥ 4.1, you must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843. At the main menu, click: •...
  • Page 50 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Record: AR4366-1 Page • “CR 500 SYSTEM” __________________________________________ 50 of 219 • “MCPU” ______________________________________________ • “MSC Board Boot” _____________________________________________ • “MSC Board” ______________________________________ • “SSC Boot” ______________________________________ • “SSC Board Fixed Application” ______________________________________ • “SSC Product Application” ______________________________________ •...
  • Page 51 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Record: AR4366-1 Page • “Local IP Address” __________________________________________ 51 of 219 • “Computer Station Name” ______________________________________________ • “Subnet Mask” _____________________________________________ • “Default Gateway” ______________________________________ • “RAS IP Address Range” ______________________________________ • “Network Speed/Duplex” ______________________________________ Click [MAIN MENU]. If necessary, for access to the HOSPITAL INFORMATION SYSTEM (HIS) REMOTE INFORMATION SYSTEM (RIS) information, click: •...
  • Page 52 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page Caution 52 of 219 Dangerous Voltage De-energize the CR 500 SYSTEM. INTERNAL NETWORK POWER COM 2 COM 3 MOUSE CUSTOMER NETWORK COM 1 COM 4 KEYBOARD MONITOR MOTHER BOARD H195_1195BCA H195_1195BC...
  • Page 53 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page Important 53 of 219 On computers with 2 COM PORTS on the MOTHER BOARD, COM 1 is next to the MONITOR CONNECTOR. Label and then disconnect the following CABLES: CABLE From 2.4 GHz Computer From 3.0 GHz Computer UPS CABLE COM 1...
  • Page 54 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 54 of 219 H195_0016BCA H195_0016BC Remove the CPU. To Install: Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.
  • Page 55 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Postrequisites: AR4366-1 Page Restore all customer configurations. See: 55 of 219 Publication Procedure • For system software version 4.10 - SOFTWARE Restoring the Parameters INSTRUCTIONS for the RECOVERY KIT V4.1 SI3519-8 • For system software version 3.6 - SOFTWARE INSTRUCTIONS for the RECOVERY KIT V3.6 SI4366-1...

  • Page 56: Hard Drive

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 HARD DRIVE AR4366-1 Page Prerequisites: 56 of 219 None. To Remove: Indicate to the customer that all images will be erased. Important For systems with software version ≥ 4.1, you must have a “Session ID” for access to “Service Functions”...
  • Page 57 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 57 of 219...
  • Page 58 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Record: AR4366-1 Page • “Local IP Address” __________________________________________ 58 of 219 • “Computer Station Name” ______________________________________________ • “Subnet Mask” _____________________________________________ • “Default Gateway” ______________________________________ • “RAS IP Address Range” ______________________________________ • “Network Speed/Duplex” ______________________________________ Click [MAIN MENU]. If necessary, for access to the HIS/RIS information, click: •...
  • Page 59 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 59 of 219 Click [SAVE ALL CONFIGS]. Remove the USER PREFERENCE DISKETTE. Click [MAIN MENU]. Caution Dangerous Voltage De-energize the CR 500 SYSTEM. Remove the CPU.
  • Page 60 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page CPU COVER CPU COVER 60 of 219 2 BUTTONS 2 BUTTONS Possible damage from electrostatic discharge. Press the 2 BUTTONS on the CPU COVER and remove it. H195_1092ACA H195_1092ACA H195_1092AC H195_1092AC...
  • Page 61 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 61 of 219 4 SCREWS HARD DRIVE POWER 2 SCREWS CABLE HARD DRIVE BRACKET RIBBON CABLE H177_0704HCA H177_0704HC Remove: • 2 SCREWS • HARD DRIVE BRACKET Disconnect: • RIBBON CABLE • POWER CABLE Remove: •...
  • Page 62 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 62 of 219 CONNECTOR J26 H177_0708HCA H177_0708HC Check that the CONNECTOR J26 is seated correctly. Note If CONNECTOR J26 is not seated correctly, you might receive the following message: “1962 No operating system found”. “Press F1 to start boot sequence”.
  • Page 63 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 63 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS 4 SCREWS HARD DRIVE POWER...
  • Page 64 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Install: AR4366-1 Page • RIBBON CABLE 64 of 219 • POWER CABLE • HARD DRIVE BRACKET • 2 SCREWS Install: • CPU COVER CPU COVER • H195_1092ACB H195_1092AC Caution Dangerous Voltage Energize the CR 500 SYSTEM. Wait until the main menu displays.
  • Page 65 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Postrequisites: AR4366-1 Page Restore all customer configurations. See: 65 of 219 Publication Procedure • For system software version 4.10 - SOFTWARE Restoring the Parameters INSTRUCTIONS for the RECOVERY KIT V4.1 SI3519-8 • For system software version 3.6 - SOFTWARE INSTRUCTIONS for the RECOVERY KIT V3.6 SI4366-1...

  • Page 66: Extraction Pin

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 EXTRACTION PIN AR4366-1 Page Prerequisites: 66 of 219 Remove: • FRONT COVER • TOP COVER To Remove: Caution Dangerous Voltage Remove: 6 SCREWS • 6 SCREWS • FRONT PANEL • 4 SCREWS • LEFT SIDE PANEL FRONT PANEL LEFT SIDE 4 SCREWS...
  • Page 67 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 67 of 219 SPRING SPRING EXTRACTION PIN EXTRACTION PIN SPRING SPRING H195_1025BCA H195_1025BCA EXTRACTION PIN EXTRACTION PIN H195_1025BC H195_1025BC Important Do not allow the SPRING to fall. Disengage the SPRING. Remove the EXTRACTION PIN. To Install: Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to:...

  • Page 68: S1/S4 And S12/S13 Sensor Boards - Detector

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 S1/S4 and S12/S13 SENSOR BOARDS - DETECTOR AR4366-1 Page Prerequisites: 68 of 219 Remove: • FRONT COVER • TOP COVER To Remove: S1/S4 LEFT 2 SCREWS DETECTOR SENSOR BD CONNECTOR S12/S13 RIGHT 2 SCREWS DETECTOR SENSOR BD CONNECTOR H195_1062HCA...
  • Page 69 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 69 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 70: S1/S4 And S12/S13 Sensor Boards - Emitter

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 S1/S4 and S12/S13 SENSOR BOARDS - EMITTER AR4366-1 Page Prerequisites: 70 of 219 Remove the CASSETTE INTERFACE To Remove: Caution The weight of the CASSETTE INTERFACE AY is 13 kg (29 lb). CASSETTE INTERFACE AY Place the CASSETTE INTERFACE AY on a flat surface.
  • Page 71 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 • 21 in./lb for T- 20 size Torx SCREWS AR4366-1 Page 71 of 219 Reverse the steps in the removal procedure. Postrequisites: None...

  • Page 72: Cassette Interface Ay

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 CASSETTE INTERFACE AY AR4366-1 Page Prerequisites: 72 of 219 Remove: • FRONT COVER • TOP COVER To Remove: Caution Dangerous Voltage De-energize the system. NETWORK CABLE FRONT PANEL POWER CABLE 6 SCREWS H195_1110HCA H195_1110HC Remove: •...
  • Page 73 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 2 CASSETTE Page Important 73 of 219 GUIDES You must move the 2 CASSETTE GUIDES to the center position to prevent damage to center LIGHT the LIGHT LOCK SEALS. position LOCK SEALS Move the 2 CASSETTE GUIDES to the center position of the CASSETTE INTERFACE AY.
  • Page 74 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Disconnect the CONNECTORS: AR4366-1 Page • A1P1 74 of 219 • A1P2 • A1J10 Remove: • SCREW • CLIP Caution • The weight of the CASSETTE INTERFACE AY is 13 kg (29 lb). • Prevent damage to the LIGHT LOCK SEALS. •...

  • Page 75: Guide Motor

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 GUIDE MOTOR AR4366-1 Page Prerequisites: 75 of 219 Remove the CASSETTE INTERFACE To Remove: Important You might have to cut the WIRE TIE to install the TOOL 6F9611. If necessary, cut the WIRE TIE. CASSETTE CASSETTE GUIDES Install:...
  • Page 76 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove the 4 NUTS. AR4366-1 4 NUTS Page Disconnect: 76 of 219 GUIDE MOTOR • CONNECTOR CONNECTOR • ground wire Remove the GUIDE MOTOR. ground wire H195_1028GCA H195_1028GC To Install: Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: •...

  • Page 77: M9 Left Cassette Clamp Motor

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 M9 LEFT CASSETTE CLAMP MOTOR AR4366-1 Page Prerequisites: 77 of 219 Remove: • FRONT COVER • TOP COVER • CASSETTE INTERFACE AY To Remove: Important The CASSETTE GUIDES must be: • moved to the center of the CASSETTE INTERFACE AY •...
  • Page 78 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 4 SCREWS Page 78 of 219 CONNECTOR M9J1 LEFT CASSETTE CLAMP MOTOR ground wire H195_1063HCD H195_1063HC Disconnect: • CONNECTOR M9J1 • ground wire Remove the 4 SCREWS. Remove the LEFT CASSETTE CLAMP MOTOR.
  • Page 79 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 79 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 80: M3 Feed Drive Motor

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 M3 FEED DRIVE MOTOR AR4366-1 Page Prerequisites: 80 of 219 Remove the CASSETTE INTERFACE To Remove: Important The CASSETTE GUIDES must be: • moved to the center of the CASSETTE INTERFACE AY • fastened with WIRE TIES...
  • Page 81 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 81 of 219 4 SCREWS CONNECTOR M3J1 FEED DRIVE MOTOR H195_1063HCE H195_1063HC Disconnect the CONNECTOR M3J1. Remove: • 4 SCREWS • FEED DRIVE MOTOR...
  • Page 82 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 82 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 83: Left Carriage Ay

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 LEFT CARRIAGE AY AR4366-1 Page Prerequisites: 83 of 219 Remove the M3 FEED DRIVE MOTOR. To Remove: Remove: RIGHT CARRIAGE AY • 2 SCREWS • RIGHT CARRIAGE AY 2 SCREWS CASSETTE INTERFACE AY H195_1182GCA H195_1182GC...
  • Page 84 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 84 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 85: Left Cassette Clamp Drive Belt

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 LEFT CASSETTE CLAMP DRIVE BELT AR4366-1 Page Prerequisites: 85 of 219 Remove: • M9 LEFT CASSETTE CLAMP MOTOR • M3 FEED DRIVE MOTOR • LEFT CARRIAGE AY To Remove: BRACKET BEARING LEFT CASSETTE DRIVE BELT WASHER SHAFT E-RING...
  • Page 86 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • E-RING 86 of 219 • WASHER • CLAMP AY • LEFT CASSETTE CLAMP DRIVE BELT To Install: Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: •...

  • Page 87: M2 Pin Extract Motor

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 M2 PIN EXTRACT MOTOR AR4366-1 Page Prerequisites: 87 of 219 Remove: • FRONT COVER • TOP COVER • LEFT CARRIAGE AY To Remove: Disconnect the CONNECTOR M2J1. 4 SCREWS Remove: • SPRING • 4 SCREWS •...
  • Page 88 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 88 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 89: M10 Right Clamp Motor

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 M10 RIGHT CLAMP MOTOR AR4366-1 Page Prerequisites: 89 of 219 Remove: • FRONT COVER • TOP COVER • CASSETTE INTERFACE AY To Remove: Disconnect the CONNECTOR M10J1. 4 SCREWS M10 PIN EXTRACTION MOTOR Remove from the RIGHT CARRIAGE •...
  • Page 90 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 90 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 91: Right Carriage Ay

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 RIGHT CARRIAGE AY AR4366-1 Page Prerequisites: 91 of 219 Remove: • FRONT COVER • TOP COVER • CASSETTE INTERFACE AY To Remove: Remove: RIGHT CARRIAGE AY • 2 SCREWS 2 SCREWS • RIGHT CARRIAGE AY CASSETTE INTERFACE AY H195_1181GCA...
  • Page 92 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 92 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 93: S5 Feed Sensor

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 S5 FEED SENSOR AR4366-1 Page Prerequisites: 93 of 219 Remove: • FRONT COVER • TOP COVER To Remove: Disconnect the CONNECTOR S5/J1. SCREW Remove: S5 FEED • SCREW SENSOR • S5 FEED SENSOR CONNECTOR S5/J1 H195_1114GCA H195_1114GC...
  • Page 94 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 94 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 95: S14 Pin Extraction Sensor

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 S14 PIN EXTRACTION SENSOR AR4366-1 Page Prerequisites: 95 of 219 Remove: • FRONT COVER • TOP COVER • CASSETTE INTERFACE AY To Remove: Cut the WIRE TIE. WIRE TIE H195_1118ACD H195_1118AC...
  • Page 96 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Disconnect the CONNECTOR S14/J1. AR4366-1 Page Remove: 96 of 219 • SCREW • S14 PIN EXTRACTION SENSOR CONNECTOR S14/J1 S14 PIN EXTRACTION SENSOR H195_1115GCA SCREW H195_1115GC...
  • Page 97 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Move the 2 CASSETTE GUIDES to the AR4366-1 Page center position of the CASSETTE 2 CASSETTE 97 of 219 GUIDES INTERFACE AY. Fasten the WIRE TIE to the 2 center CASSETTE GUIDES. position CASSETTE INTERFACE AY WIRE TIE center H195_1118ACC...

  • Page 98: Rp 1 Pressure Roller

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 RP 1 PRESSURE ROLLER AR4366-1 Page Prerequisites: 98 of 219 Remove the SLOW SCAN To Remove: RP 1 CAM DRIVE BELT 2 CABLES TENSION SPRING 2 BEARINGS H195_1155HCA 2 C-RINGS RP 1 IDLER ROLLER H195_1155HC Remove: •...
  • Page 99 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 99 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS If necessary, use EMERY CLOTH to remove any debris from the ends of the new RP 1 IDLER SHAFT.

  • Page 100: Rp 1 Drive Roller

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 RP 1 DRIVE ROLLER AR4366-1 Page Prerequisites: 100 of 219 Remove: • ERASE AY • SLOW SCAN AY To Remove: 2 CABLES BELT E-RING TENSION SPRING H195_1157BCA H195_1157BC Remove: • BELT • E-RING • TENSION SPRING •...
  • Page 101 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 101 of 219 PULLEY PULLER RP 1 DRIVE PULLEY RP 1 DRIVE H195_1158BCA PULLEY H195_1158BC Use the PULLEY PULLER 6F6933, to remove the RP 1 DRIVE PULLEY. Remove the PIN.
  • Page 102 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 102 of 219 inside BEARING SLOW SCAN AY RP 1 DRIVE ROLLER SPRING H195_1159BCA H195_1159BC 2 BEARINGS Move: • BEARING to the inside of the SLOW SCAN AY • RP 1 DRIVE ROLLER to the left Remove: •...
  • Page 103 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 103 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the Steps in the removal procedure.

  • Page 104: Rp 2 Pressure Roller

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 RP 2 PRESSURE ROLLER AR4366-1 Page Prerequisites: 104 of 219 Remove: • SLOW SCAN AY • COLLECTOR AY To Remove: 14 SCREWS CONNECTOR A11J2 SLOW SCAN BACK PANEL 8 WIRE TIES BELT H195_1041HCA SCREW H195_1041HC Important One SCREW is under the SLOW SCAN BACK PANEL.
  • Page 105 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • CONNECTOR A11J2 from the SLOW SCAN BACK PANEL 105 of 219 • 8 WIRE TIES • SLOW SCAN BACK PANEL LOCKING TAB WEDGE AY SCREW C-RING BUSHING BEARING H195_1152HCA WEDGE ADJUSTING NUT H195_1152HC...
  • Page 106 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • SCREW from the LOCKING TAB 106 of 219 • LOCKING TAB • C-RING Move the WEDGE AY toward the WEDGE ADJUSTMENT NUT. Remove: • • WEDGE ADJUSTMENT NUT • BEARING • BUSHING •...
  • Page 107 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 107 of 219 RP 2 SPRING RP 2 CAM BELT RP 2 PULLEY H195_1176HCA H195_1176HC Remove the RP 2 CAM BELT Rotate the RP 2 PULLEY to release the tension of the RP 2 SPRING. Remove the RP 2 SPRING.
  • Page 108 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 2 BEARINGS Page 108 of 219 2 C-RINGS 2 ends RP 2 PRESSURE ROLLER 2 SCREWS 2 holes LIGHT LOCK COVER H195_1185HCA H195_1185HC Remove: • 2 SCREWS • LIGHT LOCK COVER Rotate the RP 2 PRESSURE ROLLER to align the 2 ends with the 2 holes. Remove: •...
  • Page 109 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 109 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 110: Rp 2 Drive Roller

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 RP 2 DRIVE ROLLER AR4366-1 Page Prerequisites: 110 of 219 Remove: • SLOW SCAN AY • COLLECTOR AY To Remove: 14 SCREWS CONNECTOR A11J2 SLOW SCAN BACK PANEL 8 WIRE TIES BELT H195_1041HCA SCREW H195_1041HC...
  • Page 111 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • BELT 111 of 219 • 8 WIRE TIES • SCREW from under the SLOW SCAN BACK PANEL • 14 SCREWS • SLOW SCAN BACK PANEL LOCKING TAB WEDGE AY SCREW C-RING BUSHING BEARING H195_1152HCA...
  • Page 112 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • SCREW from the LOCKING TAB 112 of 219 • LOCKING TAB • C-RING Move the WEDGE AY toward the WEDGE ADJUSTMENT NUT. Remove: • • WEDGE ADJUSTMENT NUT • BEARING • BUSHING •...
  • Page 113 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 113 of 219 RP 2 SPRING RP 2 PULLEY H195_1134DCA H195_1134DC Remove the RP 2 CAM BELT. Rotate the RP 2 PULLEY to release the tension of the RP 2 SPRING. Remove the RP 2 SPRING.
  • Page 114 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Hold the RP 2 DRIVE PULLEY and AR4366-1 Page rotate the KNOB counterclockwise. CPU COVER 114 of 219 2 BUTTONS Remove the KNOB. H195_1092ACA H195_1092AC...
  • Page 115 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page PULLEY 115 of 219 RP 2 PRESSURE ROLLER 2 RINGS PULLEY PULLER 2 SCREWS RP 2 DRIVE ROLLER SPACER LIGHT LOCK 2 BEARINGS COVER E-RING H195_1184HCA H195_1184HC RP 2 DRIVE PULLEY E-RING Remove: •...
  • Page 116 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • 116 of 219 • 2 E-RINGS • 2 BEARINGS • RP 2 DRIVE ROLLER...
  • Page 117 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 117 of 219 Important • You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: – 12 in./lb for T-10 size Torx SCREWS – 21 in./lb for T- 20 size Torx SCREWS •...
  • Page 118 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Postrequisites: AR4366-1 Page Adjust: 118 of 219 • FOLD MIRROR • COLLECTOR AY - Tilt Setting the Calibration.

  • Page 119: Rp 1 Arm

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 RP 1 ARM AR4366-1 Page Prerequisites: 119 of 219 Remove: • SLOW SCAN AY • COLLECTOR AY • RP 1 PRESSURE ROLLER To Remove: 2 SCREWS E-RING BRACKET E-RING RP 1 ARM RP 1 ARM H195_1187HCA BRACKET H195_1187HC...
  • Page 120 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • E-RING 120 of 219 • 2 SCREWS from the BRACKET • BRACKET • RP 1 ARM Do Step for the other RP 1 ARM. To Install: Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: •...

  • Page 121: Rp 2 Arm

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 RP 2 ARM AR4366-1 Page Prerequisites: 121 of 219 Remove: • SLOW SCAN AY • COLLECTOR AY • RP 2 PRESSURE ROLLER To Remove: 2 SCREWS 2 SCREWS BRACKET service position RP 2 ARM 2 SCREWS BRACKET E-RING E-RING...
  • Page 122 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Rotate the RP 2 ARMS to the service position. AR4366-1 Page Remove: 122 of 219 • E-RING • 2 SCREWS from the BRACKET • 2 SCREWS from the RP 2 ARM • 2 RP 2 ARM Do Steps for the other RP 2 ARM.

  • Page 123: Rp 1 And Rp 2 Drive Belts

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 RP 1 and RP 2 DRIVE BELTS AR4366-1 Page Prerequisites: 123 of 219 Remove the SLOW SCAN To Remove: Release the tension on the BELTS. Remove: • RP 1 DRIVE BELT • RP 2 DRIVE BELT RP 2 DRIVE BELT RP 1 DRIVE BELT...
  • Page 124 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 124 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 125: Drive Belt Tensioner

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 DRIVE BELT TENSIONER AR4366-1 Page Prerequisites: 125 of 219 Remove the SLOW SCAN To Remove: Remove: • DRIVE BELT • 2 SCREWS • DRIVE BELT TENSIONER DRIVE BELT TENSIONER 2 SCREWS H195_1048GCA DRIVE BELT H195_1048GC...
  • Page 126 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 126 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 127: Rp 1 And Rp 2 Cam Motor

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 RP 1 and RP 2 CAM MOTOR AR4366-1 Page Prerequisites: 127 of 219 Remove the SLOW SCAN To Remove: Stack 2 CASSETTES on a flat surface. CONNECTOR M11J1 PMTs CONNECTOR M5J1 SLOW SCAN BOTTOM COVER CONNECTOR S10J1 6 SCREWS 2 CASSETTES...
  • Page 128 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 128 of 219 Possible damage from electrostatic discharge. Remove: • 6 SCREWS - that hold the SLOW SCAN BOTTOM COVER • SLOW SCAN BOTTOM COVER • 2 BELTS • 6 SCREWS - that hold the RP 1 and RP 2 CAM MOTORS Disconnect the CONNECTOR M11J1.

  • Page 129: Sensors S10 And S11

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 SENSORS S10 and S11 AR4366-1 Page Prerequisites: 129 of 219 Remove the SLOW SCAN To Remove: 2 SCREWS CONNECTOR S11J1 SENSOR S11 CONNECTOR S10J1 2 SCREWS SENSOR S10 H195_1153HCA H195_1153HC Possible damage from electrostatic discharge. Disconnect the CONNECTORS: •...
  • Page 130 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • 2 SCREWS 130 of 219 • SENSOR S11 • SENSOR S10 To Install: Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS •...

  • Page 131: Rp 1 And Rp 2 Cam Position Sensors

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 RP 1 and RP 2 CAM POSITION SENSORS AR4366-1 Page Prerequisites: 131 of 219 Remove: • SLOW SCAN AY • COLLECTOR AY • RP 1 and RP 2 CAM MOTOR To Remove: SCREW SCREW RP 1 CAM RP 1 CAM CONNECTOR CONNECTOR...
  • Page 132 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • CAM SENSOR BRACKET 132 of 219 • SCREW • RP 1 CAM POSITION SENSOR • SCREW • RP 2 CAM POSITION SENSOR To Install: Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: •...

  • Page 133: Slow Scan Driver Board

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 SLOW SCAN DRIVER BOARD AR4366-1 Page Prerequisites: 133 of 219 Remove the ERASE To Remove: 6 SCREWS A6J2 A6P3 A6J4 A6P5 SLOW SCAN DRIVER BOARD A6J1 H195_1060HCA H195_1060HC...
  • Page 134 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 134 of 219 Possible damage from electrostatic discharge. Disconnect the CONNECTORS: • A6J1 • A6J2 • A6P3 • A6J4 • A6P5 Remove: • 6 SCREWS • SLOW SCAN DRIVER BOARD To Install: Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: •...
  • Page 135 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 At the main menu, click: AR4366-1 Page • [Service Functions] 135 of 219 • [Diagnostics] • [Download to Circuit Boards] • [Download SSC Boot and Application] Wait for software to download. Click: • [Shutdown] • [OK] Postrequisites: None...

  • Page 136: Erase Ay

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 ERASE AY AR4366-1 Page Prerequisites: 136 of 219 Remove: • FRONT COVER • TOP COVER • ERASE LAMP HOUSING AY To Remove: 110 V 110 V POWER POWER ERASE AY ERASE AY CORD CORD BACK COVER BACK COVER 2 SCREWS 2 SCREWS...
  • Page 137 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page Caution 137 of 219 Dangerous Voltage Disconnect: • 110 V POWER CORD • NETWORK CABLE Remove: • 10 SCREWS • BACK COVER Caution Be careful. Do not allow the ERASE AY to fall. Remove: •...
  • Page 138 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 • 21 in./lb for T- 20 size Torx SCREWS AR4366-1 Page 138 of 219 Reverse the steps in the removal procedure. Postrequisites: None...

  • Page 139: Erase Lamp Housing Ay

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 ERASE LAMP HOUSING AY AR4366-1 Page Prerequisites: 139 of 219 None To Remove: LEFT SIDE ACCESS PANEL ERASE AY POWER CORD ERASE LAMP HOUSING AY H195_1090HCA THUMBSCREW H195_1090HC Remove the LEFT SIDE ACCESS PANEL. Disconnect the ERASE LAMP POWER CORD. Remove the THUMBSCREW.
  • Page 140 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 140 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 141: Rp 3 Drive Motor Belt

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 RP 3 DRIVE MOTOR BELT AR4366-1 Page Prerequisites: 141 of 219 Remove the ERASE LAMP HOUSING To Remove: Remove: • 2 SCREWS PULLEY • BELT COVER • RP3 DRIVE MOTOR BELT BELT COVER RP3 DRIVE MOTOR BELT H195_1121ACA 2 SCREWS H195_1121AC...

  • Page 142: Rp 3 Cam Drive Belt

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 RP 3 CAM DRIVE BELT AR4366-1 Page Prerequisites: 142 of 219 Remove the ERASE To Remove: ERASE AY TOP COVER RP 3 CAM DRIVE BELT H195_1070BCA 2 SCREWS H195_1070BC Remove: • 2 SCREWS • ERASE AY TOP COVER •...
  • Page 143 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 143 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 144: Rp 3 Cam Drive Motor

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 RP 3 CAM DRIVE MOTOR AR4366-1 Page Prerequisites: 144 of 219 Remove the RP 3 CAM DRIVE BELT. To Remove: Remove: CAM DRIVE • 2 SCREWS MOTOR CONNECTOR M7J1 • ERASE AY SCREEN GUIDE Disconnect CONNECTOR M7J1. ERASE AY Remove: SCREEN GUIDE...
  • Page 145 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 145 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 146: Ac Power Module

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AC POWER MODULE AR4366-1 Page Prerequisites: 146 of 219 Remove the ERASE To Remove: ERASE AY TOP COVER 2 SCREWS 2 SCREWS AC POWER MODULE ERASE AY SCREEN GUIDE ground wire blue wire brown wire 2 SCREWS H195_1072HCA H195_1072HC...
  • Page 147 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Record the position of the wires on the AR4366-1 AC POWER MODULE Page AC POWER MODULE. 147 of 219 Possible damage from electrostatic discharge. blue Remove: • ground wire • blue wire blue wire • brown wire •...

  • Page 148: Power Supply 1 And Power Supply 2

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 POWER SUPPLY 1 and POWER SUPPLY 2 AR4366-1 Page Prerequisites: 148 of 219 Remove the ERASE To Remove: ERASE AY TOP COVER 2 SCREWS TERMINAL POWER SUPPLY 1 2 SCREWS ERASE AY SCREEN GUIDE POWER SUPPLY 2 2 SCREWS 2 SCREWS H195_1073HCA...
  • Page 149 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • 2 SCREWS 149 of 219 • ERASE AY TOP COVER • 2 SCREWS • ERASE AY SCREEN GUIDE POWER SUPPLY 1 Caution You must mark the 2 black wires + and -. Record the position of the wires on the POWER SUPPLY 1.
  • Page 150 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Record the position of the wires on the AR4366-1 POWER SUPPLY 2 Page POWER SUPPLY 2. 150 of 219 Disconnect from POWER SUPPLY 2: • 4 black wires from the TERMINALS labeled + • 4 black wires from the TERMINALS labeled - •...

  • Page 151: S8 Screen Erase Sensor

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 S8 SCREEN ERASE SENSOR AR4366-1 Page Prerequisites: 151 of 219 Remove the ERASE To Remove: CONNECTOR S8J1 ERASE AY S8 ERASE TOP COVER SCREEN SENSOR 2 SCREWS ERASE AY 2 SCREWS SCREEN GUIDE 2 SCREWS H195_1074HCA H195_1074HC...
  • Page 152 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 152 of 219 Possible damage from electrostatic discharge. Remove: • 2 SCREWS • ERASE AY TOP COVER • 2 SCREWS • ERASE AY SCREEN GUIDE Disconnect the CONNECTOR S8J1. Remove: • 2 SCREWS •...

  • Page 153: S9 Erase Cam Sensor

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 S9 ERASE CAM SENSOR AR4366-1 Page Prerequisites: 153 of 219 Remove the ERASE To Remove: SCREW ERASE AY TOP COVER CONNECTOR S9J1 2 SCREWS 2 SCREWS SENSOR BRACKET S9 ERASE CAM SENSOR ERASE AY SCREEN GUIDE 2 SCREWS H195_1075HCA H195_1075HC...
  • Page 154 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • 2 SCREWS 154 of 219 • ERASE AY TOP COVER • 2 SCREWS • ERASE AY SCREEN GUIDE Disconnect the CONNECTOR S9J1. Remove: • 2 SCREWS • SENSOR BRACKET • SCREW •...

  • Page 155: M6 Erase Drive Motor

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 M6 ERASE DRIVE MOTOR AR4366-1 Page Prerequisites: 155 of 219 Remove: • ERASE AY • RP 3 DRIVE MOTOR BELT To Remove: 2 SCREWS POWER SUPPLY 1 M6 ERASE ERASE AY DRIVE MOTOR TOP COVER 2 SCREWS 4 SCREWS CONNECTOR...
  • Page 156 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • 2 SCREWS 156 of 219 • ERASE AY TOP COVER • 2 SCREWS • ERASE AY SCREEN GUIDE Disconnect the CONNECTOR M6J1. Important Do not disconnect the wires from POWER SUPPLY 1 Remove: •...

  • Page 157: Erase Lamp Relay

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 ERASE LAMP RELAY AR4366-1 Page Prerequisites: 157 of 219 Remove the ERASE To Remove: ERASE AY TOP COVER 2 SCREWS 2 SCREWS ERASE AY SCREEN GUIDE ERASE LAMP RELAY 2 SCREWS H195_1077HCA H195_1077HC Possible damage from electrostatic discharge.
  • Page 158 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • 2 SCREWS 158 of 219 • ERASE AY TOP COVER • 2 SCREWS • ERASE AY SCREEN GUIDE Record the position of the wires at each blue wire brown wire connection. blue wire brown wire Remove:...
  • Page 159 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 159 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 160: Rp 3 Drive Roller

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 RP 3 DRIVE ROLLER AR4366-1 Page Prerequisites: 160 of 219 Remove: • ERASE AY • ERASE LAMP HOUSING AY • RP 3 PRESSURE ROLLER To Remove: RP 3 DRIVE ROLLER SPRING SPRING E-RING WASHER WASHER E-RING RP 3 DRIVE BELT PULLEY...
  • Page 161 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • 2 SPRING 161 of 219 • RP3 DRIVE BELT • E RINGS Move the RP 3 DRIVE ROLLER Remove: • • SCREW • ROCKER ARM AY • E-RING • BEARING • RP 3 ERASE IDLER ROLLER To Install: Important...

  • Page 162: Rp 3 Pressure Roller

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 RP 3 PRESSURE ROLLER AR4366-1 Page Prerequisites: 162 of 219 Remove: • ERASE AY • ERASE LAMP HOUSING AY To Remove: ERASE AY 2 SCREWS TOP COVER RP 3 PRESSURE ROLLER SPACER E-RING ERASE AY SCREEN GUIDE BEARING E-RING...
  • Page 163 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • 2 SCREWS 163 of 219 • ERASE AY TOP COVER • 2 SCREWS • ERASE AY SCREEN GUIDE • 4 E-RINGS • 2 BEARINGS • RP 3 PRESSURE ROLLER To Install: Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: •...

  • Page 164: Erase Lamps

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 ERASE LAMPS AR4366-1 Page Prerequisites: 164 of 219 Remove the ERASE LAMP HOUSING To Remove: LEFT SIDE ACCESS PANEL ERASE AY POWER CORD ERASE LAMP HOUSING AY H195_1090HCA THUMBSCREW H195_1090HC Caution Dangerous Voltage De-energize the CR 500 SYSTEM. Remove the LEFT SIDE ACCESS PANEL.
  • Page 165 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Disconnect the ERASE AY POWER CORD. AR4366-1 Page Remove: 165 of 219 • THUMBSCREW • ERASE LAMP HOUSING AY CLIPS 2 ERASE LAMPS SOCKETS H195_1130HCB H195 1130HC Lift and remove the 2 ERASE LAMPS from the CLIPS. Note You must do the replacement for both the ERASE LAMPS.
  • Page 166 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 166 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 167: Screen Guide Roller

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 SCREEN GUIDE ROLLER AR4366-1 Page Prerequisites: 167 of 219 Remove: • ERASE AY • ERASE LAMP HOUSING AY To Remove: 2 BEARINGS ERASE AY TOP COVER 2 WASHERS 2 RINGS short side SCREEN GUIDE ROLLER 2 SCREWS H195_1080HCA H195_1080HC...
  • Page 168 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page Caution 168 of 219 Dangerous Voltage De-energize the CR 500 SYSTEM. Remove: • 2 SCREWS • ERASE AY TOP COVER • 2 RINGS • 2 WASHERS • 2 BEARINGS • SCREEN GUIDE ROLLER To Install: Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to:...

  • Page 169: Pmt Board

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 PMT BOARD AR4366-1 Page Prerequisites: 169 of 219 Remove ERASE To Remove: 2 SCREWS LASER SAFETY COVER 4 SCREWS BACK LIGHT LOCK COVER H195_1034HCA H195_1034HC Remove: • 2 SCREWS • LASER SAFETY COVER • 4 SCREWS •...
  • Page 170 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 170 of 219 CONNECTOR A5J1 CONNECTOR A5J2 PMT BOARD H195_1167HCA H195_1167HC Disconnect from the PMT BOARD: • CONNECTOR A5J1 • CONNECTOR A5J2...
  • Page 171 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 171 of 219 Possible damage from electrostatic discharge. Remove the PMT BOARD from the SLOW SCAN AY. BOARD 2 top SCREWS 2 bottom SCREWS H195_1041GCA H195_1041GC To Install: Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: •...

  • Page 172: Slow Scan Ay

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 SLOW SCAN AY AR4366-1 Page Prerequisites: 172 of 219 Remove: • ERASE AY • PMT BOARD To Remove: 2 SCREWS CONNECTOR A11P2 2 top SCREWS 2 bottom SCREWS ENCODER CABLE SLOW SCAN AY SLOW SCAN COLLECTOR BOARD H195_1164HCA CONNECTOR A7J1 FRAME CHANNEL...
  • Page 173 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove from the FRAME CHANNEL: AR4366-1 Page • ENCODER CABLE 173 of 219 • CONNECTOR A7J1 Remove from the SLOW SCAN AY: • 2 bottom SCREWS • 2 top SCREWS Caution The weight of the SLOW SCAN AY is 13 kg (45 lb). Tilt the SLOW SCAN AY backward to remove.
  • Page 174 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 174 of 219 CASTING SLOW SCAN AY INDEX TAB H195_1165HCA H195_1165HC Important • You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: – 12 in./lb for T-10 size Torx SCREWS –...

  • Page 175: Slow Scan Motor

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 SLOW SCAN MOTOR AR4366-1 Page Prerequisites: 175 of 219 Remove the SLOW SCAN To Remove: Stack 2 CASSETTES on a flat surface. SLOW SCAN MOTOR 4 SCREWS CONNECTOR S10J1 SLOW SCAN SLOW SCAN BOTTOM COVER DRIVE BELT CONNECTOR M6J4 6 SCREWS...
  • Page 176 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Disconnect the CONNECTORS: AR4366-1 Page • M6J4 from the SLOW SCAN MOTOR 176 of 219 • S10J1 Remove: • 6 SCREWS from the SLOW SCAN BOTTOM COVER • SLOW SCAN BOTTOM COVER • SLOW SCAN DRIVE BELT •...

  • Page 177: Mechanism System Controller (Msc) Board

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 MECHANISM SYSTEM CONTROLLER (MSC) BOARD AR4366-1 Page Prerequisites: 177 of 219 Remove: • FRONT COVER • TOP COVER To Remove: Possible damage from electrostatic discharge. Disconnect the 13 CONNECTORS. 13 CONNECTORS 8 SCREWS Remove: • 8 SCREWS •...
  • Page 178 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 178 of 219 Important • You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: – 12 in./lb for T-10 size Torx SCREWS – 21 in./lb for T- 20 size Torx SCREWS For systems with software version ≥...

  • Page 179: Collector Ay

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 COLLECTOR AY AR4366-1 Page Prerequisites: 179 of 219 Remove the SLOW SCAN To Remove: Remove: PMT TOP COVER • 7 SCREWS • PMT TOP COVER 2 SCREWS • 2 SCREWS • WEDGE BOLT COLLECTOR AY •...
  • Page 180 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 2 MOUNTING BRACKETS 180 of 219 4 SCREWS COLLECTOR AY CONNECTOR S6P1 2 SCREWS PAGE START SENSOR BRACKET H195_1099HCA H195_1099HC Important If you are installing a new PMT AY you must remove and keep: •...
  • Page 181 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 181 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten: • all Torx SCREWS to: – 12 in./lb for T-10 size Torx SCREWS – 21 in./lb for T- 20 size Torx SCREWS •...

  • Page 182: Fold Mirror

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 FOLD MIRROR AR4366-1 Page Prerequisites: 182 of 219 Remove: • FRONT COVER • TOP COVER To Remove: 2 SCREWS Laser Warning This equipment uses a visible red laser. LASER SAFETY Prevent direct exposure to the laser beam. COVER Remove: •...
  • Page 183 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page FOLD MIRROR 183 of 219 2 SCREWS CLAMPING SCREW H195_1086BCA SPRING H195_1086BC Remove: • 2 SCREWS • CLAMPING SCREW • FOLD MIRROR • SPRING To Install: Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: •...
  • Page 184 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Postrequisites: AR4366-1 Page Adjust: 184 of 219 • FOLD MIRROR • COLLECTOR AY - Tilt Setting the Calibration.

  • Page 185: Galvo Board

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 GALVO BOARD AR4366-1 Page Prerequisites: 185 of 219 Caution Dangerous Voltage De-energize the CR 500 SYSTEM. Remove: • FRONT COVER • TOP COVER...
  • Page 186 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Remove: AR4366-1 Page 186 of 219 2 SCREWS LASER SAFETY COVER Possible damage from electrostatic discharge. 18 SCREWS Remove: • 2 SCREWS • LASER SAFETY COVER • SCREW • WIRE CLAMP • 18 SCREWS SCREW WIRE CLAMP H195_1044GCA...
  • Page 187 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 A4J2 Page GALVO BOARD 187 of 219 RIBBON CABLE A4J4 ground wire EMI SHIELD A4J5 4 SCREWS H195_1055HCA H195_1055HC Move the EMI SHIELD down. Disconnect the CONNECTORS: • A4J2 • A4J4 • A4J5 Remove: •...
  • Page 188 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 188 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 189: Master Central Processing Unit (Mcpu)/Digitizer Board

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 MASTER CENTRAL PROCESSING UNIT (MCPU)/DIGITIZER AR4366-1 Page BOARD 189 of 219 Prerequisites: Remove: • FRONT COVER • TOP COVER To Remove: Caution 2 SCREWS LASER SAFETY COVER Dangerous Voltage 18 SCREWS De-energize the system. Remove: •...
  • Page 190 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 A3J2 Page A3 MEMORY BD 190 of 219 MCPU / DIGITIZER BD RIBBON A2J5 CABLE A2P1 A3J6 A2P5 4 SCREWS EMI SHIELD H195_1056HCA H195_1056HC Possible damage from electrostatic discharge. Move the EMI SHIELD down. Disconnect the CONNECTORS: •...
  • Page 191 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 Remove: AR4366-1 Page • 4 SCREWS 191 of 219 • MCPU/DIGITIZER BOARD • A3 MEMORY BOARD - keep To Install: Install the old A3 MEMORY BOARD on the new MCPU/DIGITIZER BOARD. Reverse the steps in the removal procedure. Postrequisites: Caution Dangerous Voltage...

  • Page 192: Laser Preregulator Board

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 LASER PREREGULATOR BOARD AR4366-1 Page Prerequisites: 192 of 219 Remove: • FRONT COVER • TOP COVER To Remove: 2 SCREWS Caution Dangerous Voltage LASER SAFETY COVER De-energize the system. Remove: • 2 SCREWS • LASER SAFETY COVER H195_1020GCA H195_1020GC...
  • Page 193 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page CONNECTOR CONNECTOR CONNECTOR CONNECTOR 193 of 219 A18J1 A18J1 A18J2 A18J2 2 SCREWS LASER PREREGULATOR INSULATOR LASER LASER 2 SCREWS PREREGULATOR PREREGULATOR H195_1059HCA H195_1059HC Possible damage from electrostatic discharge. Disconnect the CONNECTORS: • A18J1 •...
  • Page 194 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page If necessary, install the INSULATOR. 194 of 219 Reverse the steps in the removal procedure. Postrequisites: None...

  • Page 195: Mini Fast Scan Ay

    ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 MINI FAST SCAN AY AR4366-1 Page Prerequisites: 195 of 219 Remove: • FRONT COVER • TOP COVER To Remove: Caution 2 SCREWS Dangerous Voltage LASER SAFETY COVER De-energize the system. Remove: • 2 SCREWS • LASER SAFETY COVER H195_1020GCA H195_1020GC...
  • Page 196 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366-1 Page 196 of 219 CONNECTOR A17J1 CONNECTOR A17J1 3 SCREWS 3 SCREWS SCREW SCREW CABLE CABLE H195_1088BCA H195_1088BCA CLAMP CLAMP H195_1088BC H195_1088BC GALVO CONNECTOR GALVO CONNECTOR MINI FAST SCAN AY MINI FAST SCAN AY Possible damage from electrostatic discharge.
  • Page 197 ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 To Install: AR4366-1 Page 197 of 219 Important You must use a TORQUE WRENCH TL-1537 to tighten all Torx SCREWS to: • 12 in./lb for T-10 size Torx SCREWS • 21 in./lb for T- 20 size Torx SCREWS Reverse the steps in the removal procedure.

  • Page 198: Additional Service Procedures

    ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Section 3: Additional Service Procedures AR4366-1 Page 198 of 219 Checking the PHOSPHOR SCREEN for “Curl” and “Flatness” Example 1 2 3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 Example GUAGE CENTER SCREEN CENTER...
  • Page 199 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Is the “Curl” of the PHOSPHOR SCREEN between 0 and 5 Negative? AR4366-1 Page 199 of 219 Continue with Discard the PHOSPHOR SCREEN. Step 4 leading edge or leading edge or trailing edge view trailing edge view leading edge or leading edge or...
  • Page 200 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Place the PHOSPHOR SCREEN on a flat surface with the PHOSPHOR side up. AR4366-1 Page Use a 1.3 mm (.050 in.) HEX WRENCH or FEELER GAUGE to check the “Flatness” of 200 of 219 the PHOSPHOR SCREEN at: •...

  • Page 201: Doing A Calibration Of The Laser

    ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Doing a Calibration of the LASER AR4366-1 Page 201 of 219 Important For systems with software version ≥ 4.1, you must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843. At the main menu, click: •...

  • Page 202: Setting The Laser Calibration Voltage

    ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Setting the Laser Calibration Voltage AR4366-1 Page 202 of 219 Important • You must do this procedure when installing a new OPTICAL AY. For systems with software version ≥ 4.1, you must have a “Session ID” for access to •...
  • Page 203 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Setting the Calibration AR4366-1 Page Preparing the CASSETTES 203 of 219 Important CASSETTE You must start with the 35 x 43 CASSETTE. FLEXIBLE PHOSPHOR SCREEN Move the LATCH to the left to release the PHOSPHOR SCREEN.
  • Page 204 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Preparing the Room AR4366-1 Page 204 of 219 X-RAY Caution TUBE • Dangerous Voltage • Do not use a BUCKY or a GRID during COLLIMATOR LIGHT this procedure. Move the X-RAY TUBE to 180 cm (72.0 in.) above the floor.
  • Page 205 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Use tape to fasten the COPPER and AR4366-1 Page ALUMINUM FILTERS TL-5259 to each 205 of 219 other. X-RAY TUBE Important The COPPER FILTER must be directly next to the X-RAY TUBE. COPPER FILTER Insert both of the FILTERS into the tape bottom of the X-RAY TUBE.
  • Page 206 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 AR4366-1 Page Important 206 of 219 You must use a LEAD SHEET or a LEAD APRON under the DOSIMETER. If a LEAD SHEET or a LEAD APRON is not used, the values on the DOSIMETER will be false by a maximum of 20%.
  • Page 207 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Is the value correct? AR4366-1 Page 207 of 219 Advance to Step Continue with Step Move the READ/RESET SWITCH to the “RESET” position and then to the “READ” position. If you have adjusted the “mAs” value more than once and the value is not within the specification, move the X-RAY TUBE up a minimum distance.
  • Page 208 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Cleaning the PHOSPHOR SCREEN AR4366-1 Page 208 of 219 Caution • Do not cause damage to the PHOSPHOR SCREENS. • The PHOSPHOR SCREENS are sensitive to water. • Do not use excessive force to clean the surface of the PHOSPHOR SCREENS. •...
  • Page 209 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Clean: AR4366-1 Page • PHOSPHOR SCREEN 209 of 219 • PHOSPHOR SCREEN again with a dry, soft, LINT-FREE CLOTH Did the INTENSIFYING SCREEN CLEANER AND ANTISTATIC SOLUTION clean the PHOSPHOR SCREEN? The procedure is complete. Make a call to the TECHNICAL SUPPORT CENTER.
  • Page 210 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Exposing the CASSETTE AR4366-1 Page 210 of 219 X-RAY Important TUBE • The ARROW on the CASSETTE must be parallel to the X-RAY TUBE. • Do not use a LEAD SHEET during this procedure.
  • Page 211 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Doing a Calibration for the Scan AR4366-1 Page 211 of 219 Important For systems with software version ≥ 4.1, you must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843. At the main menu, click: •...
  • Page 212 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Viewing and Plotting the Collector Profiles AR4366-1 Page 212 of 219 Important For systems with software version ≥ 4.1, you must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843. At the main menu, click: •...
  • Page 213 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 AR4366-1 Page 213 of 219 Important “Spikes” might be the result of dust in the COLLECTOR or the illumination of the laser beam on the COLLECTOR. Observe the “Collector Profiles” on the graphic. The correct values: •...
  • Page 214 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Is the “Collector Profile” correct? AR4366-1 Page 214 of 219 Advance to Viewing and Continue with Step Plotting the Collector Profiles for STANDARD CASSETTES. Caution If the PHOSPHOR SCREENS are not scanned correctly, an adjustment to the GALVO AY - Center might be necessary.
  • Page 215 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Viewing and Plotting the Collector Profiles for STANDARD CASSETTES AR4366-1 Page 215 of 219 Important For systems with software version ≥ 4.1, you must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843. At the main menu, click: •...
  • Page 216 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 AR4366-1 Page Important 216 of 219 “SPIKES” might be the result of dust in the COLLECTOR or the illumination of the laser beam on the COLLECTOR.
  • Page 217 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 Observe the COLLECTOR PROFILES on the graphic. AR4366-1 Page 217 of 219 Note The correct values will: • have a pixel value of less than 100 • not have large differences in the pixel values - 10 or more or “Spikes” •...
  • Page 218 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 AR4366-1 Page • Exposing the CASSETTE 218 of 219 • Doing a Calibration for the Scan • view “Logs” and check that the “Linearity” is less than 0.5 on the 35 x 43 cm CASSETTE...
  • Page 219 29OCT03 AR4366-1 ---- ar4366_1.fm New Publication 29NOV04 AR4366-1 ---- ar4366_1.fm Revised 06DEC05 AR4366-1 ---- 40 - 45 ar4366_1.fm Revised Kodak and DirectView are trademarks of Eastman Kodak Company. Printed in U.S.A. • ar4366_1.fm EASTMAN KODAK COMPANY HEALTH GROUP Rochester, NY 14650...

This manual is also suitable for:

4366

Table of Contents