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EASTMAN Kodak X-Omat 3000 RA PROCESSOR Diagnostics

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{Diagnostics}{Production}{HealthImaging}
Publication No. 5B6333
30SEP98
Supersedes 5B6333
NOV95
HEALTH IMAGING
DIAGNOSTICS
for the
Kodak X-Omat 3000 RA PROCESSOR
Service Code: 3434
© Eastman Kodak Company, 1999

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Summary of Contents for EASTMAN Kodak X-Omat 3000 RA PROCESSOR

  • Page 1 {Diagnostics}{Production}{HealthImaging} Publication No. 5B6333 30SEP98 Supersedes 5B6333 NOV95 HEALTH IMAGING DIAGNOSTICS for the Kodak X-Omat 3000 RA PROCESSOR Service Code: 3434 © Eastman Kodak Company, 1999...

  • Page 2: Table Of Contents

    Eastman Kodak Company prior to publication. No patent license is granted by this information. Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.

  • Page 3: Error Codes

    Error Codes Section 1: Error Codes Introduction Overview The software on the 5000 MICROPROCESSOR BOARD controls and monitors the operation of the PROCESSOR and continually checks for errors. When an error occurs, a description of the error is displayed on the DISPLAY PANEL. When 2 or more errors occur together, all the errors are displayed, but only 1 error is visible on the DISPLAY PANEL at a time.
  • Page 4 DIAGNOSTICS Code Description Possible Malfunction Action E002 Dryer over maximum DRYER THERMISTOR Check that the resistance at 25 C temperature (77 F) is approximately 10 KW. The maximum temperature SOLID STATE RELAY U3 that Check U3. is 79 C (175 F). controls the DRYER HEATER Normally, the DRYER DC 5000 BOARD...
  • Page 5 Error Codes Code Description Possible Malfunction Action E011 Developer Heater failure This error occurs when the 8000 CURRENT SENSE BOARD detects no current through the DEVELOPER HEATER. When the temperature of the Determine the cause for the high developer solution is too high, the developer temperature, and repair the DEVELOPER HEATER problem.
  • Page 6 DIAGNOSTICS Code Description Possible Malfunction Action E014 Invalid program software E014 is displayed on the DEVELOPER TEMPERATURE DISPLAY. This error disables all subsystems, except communications. The main program software in the Download new software. EEPROM on the 5000 BOARD E015 Invalid bootstrap software The bootstrap software for the Install a new U5006.

  • Page 7: Non-Fatal Errors

    Error Codes Non-Fatal Errors Code Description Possible Malfunction Action E032 Developer tank fill error This error will occur if the: • DEVELOPER TANK: – does not fill in 4 minutes in normal operation. – does not fill in 15 minutes in the Tank Fill Mode. –...
  • Page 8 DIAGNOSTICS Code Description Possible Malfunction Action E033 Fixer tank fill error This error will occur if the: • FIXER TANK: – does not fill in 4 minutes in normal operation. – does not fill in 15 minutes in the Tank Fill Mode. –...
  • Page 9 Error Codes Code Description Possible Malfunction Action E038 Loss of developer cooling Water does not enter the WASH Check ability TANK. • that water is supplied to the PROCESSOR – The water supply is turned on. – The FILTER is clean. •...
  • Page 10 DIAGNOSTICS Code Description Possible Malfunction Action E040 Loss of dryer heating ability A PANEL or DRYER RACK is not Install the part. installed. SOLID STATE RELAY U3 that Check U3. controls the DRYER HEATER RELAY K1 that enables the Check K1. DRYER HEATER No continuity for the DRYER Check that the resistance at 25 C...
  • Page 11 Error Codes Code Description Possible Malfunction Action E041 Loss of transport speed When the PROCESSOR operates normally: control • The supply voltage from the QUAD POWER SUPPLY to the + and - TERMINALS of the DRIVE MOTOR CONTROLLER is 24 V DC. Note •...

  • Page 12: Warnings

    DIAGNOSTICS Warnings Code Description Possible Malfunction Action E128 Top Cover not in place When this error occurs: • the following function is disabled: – film transport • the following parts are disabled: – DRYER HEATER – BLOWER TOP COVER is open. Close the TOP COVER.
  • Page 13 Error Codes Code Description Possible Malfunction Action E142 Low fixer tank level When this error ocurs: • the RECIRCULATION PUMP is disabled. • the temperature control for the fixer and developer is disabled None This error clears automatically when the fixer solution reaches the correct level.

  • Page 14: Mechanical Diagnostics

    DIAGNOSTICS Section 2: Mechanical Diagnostics Transport Malfunction Possible Cause Check RACK and CROSSOVER RACK and CROSSOVER ASSEMBLIES:correct positionsseated ASSEMBLIES correctly • squareness – See the Adjustments and Replacements, Publication No. 5B6331, RACKS and CROSSOVERS. Adjusting the Squareness of the CROSSOVERS Adjusting the Squareness of the RACKS •...

  • Page 15: Artifacts And Wrong Film Densities

    Mechanical Diagnostics Artifacts and Wrong Film Densities Possible Cause Check Replenishment system Replenishment rates • correct setting HOSES • opened and round • no obstructions or air bubblesHOSE CLAMPS • tight REPLENISHMENT PUMP • operation • calibration Replenishment chemicals • Change any chemicals that are: –...
  • Page 16 DIAGNOSTICS Possible Cause Check RACK and CROSSOVER RACKS and CROSSOVERS ASSEMBLIES • correct positions • seated correctly • cleaned completely – See the Preventive Maintenance, Publication No. 5B6746. CROSSOVER TROUGHS and EVAPORATION COVERS • correct positions • TROUGHS – clean •...
  • Page 17 Mechanical Diagnostics Possible Cause Check Wash water Water flows through the WASH RACK Holes in the WASH RESERVOIR • clean COVERS and PANELS TOP COVER • closed ACCESS PANEL • installed WET SECTION COVER • correct position Ventilation system Exhaust for the PROCESSOR •...

  • Page 18: Wet Films

    DIAGNOSTICS Wet Films Possible Cause Check Film and chemicals are not Film compatible. • compatible with the selected cycle Replenishment system Replenishment rates • correct setting HOSES • opened and round • no obstructions or air bubbles HOSE CLAMPS • tight REPLENISHMENT PUMP •...
  • Page 19 Mechanical Diagnostics Possible Cause Check Drying system DRYER AIR TUBES • clean – If necessary, use a BOTTLE BRUSH and water to clean the TUBES and SLOTS in the TUBES. • BAFFLES – installed DRYER • lowest possible temperature to provide the best image quality DRYER AIR EXHAUST •...

  • Page 20: Solution Levels

    DIAGNOSTICS Solution Levels Possible Cause Check Replenishment system Replenishment rates: • correct setting HOSES • opened and round • no obstructions or air bubbles REPLENISHMENT PUMP • operation • calibration REPLENISHMENT TANKS • quantity of solution POPPET VALVES • clean •...

  • Page 21: Internal Diagnostics

    Internal Diagnostics Section 3: Internal Diagnostics Accessing the Internal Diagnostics Procedure READY DRYER SLEEP SELECT MORE GO TO TEMP CYCLE SETUP [1] Press “GO TO SETUP” from the main menu. CANCEL REQUEST [2] Enter the access code. If the customer: •...

  • Page 22: D1 Menu

    DIAGNOSTICS USAGE DIAG MORE DONE/ VERSION RETURN [5] Press “DIAG” to display the first diagnostic menu. Advance to the next page to see the 3 diagnostic menus. In addition to accessing the first diagnostic menu from this screen, you can access additional screens that will enable you to access more information about the PROCESSOR.

  • Page 23: Diagnostic Menus

    Internal Diagnostics Diagnostic Menus Overview When you enter the diagnostic menu, the software: • de-energizes the following electrical components: – all HEATERS – all PUMPS – all SOLENOIDS – the BLOWER and DRIVE MOTORS • de-energizes the SAFELIGHT OUTLET • disables the error code detection You can use the internal diagnostics to energize and de-energize electrical components.

  • Page 24: D2 Menu

    DIAGNOSTICS D2 Menu HEATER SOLENOID MOTOR MORE DONE/ TESTS TESTS TESTS RETURN From this menu, you can: • energize and de-energize the: – HEATERS – SOLENOIDS – MOTORS • access the D3 Menu • return to the main menu Note When you energize the HEATERS, energize the RECIRCULATION PUMPS, too, to prevent the OVER- TEMPERATURE THERMOSTAT from opening.

  • Page 25: Flowcharts For The Internal Diagnostics

    Internal Diagnostics Flowcharts for the Internal Diagnostics H150_9033EC 5B6333 – 30SEP98...
  • Page 26 DIAGNOSTICS H150_9013EC 30SEP98 – 5B6333...
  • Page 27 Internal Diagnostics H150_9012EC 5B6333 – 30SEP98...

  • Page 28: Reports

    DIAGNOSTICS Section 4: Reports Overview Options The equipment software enables you to use a PRINTER to obtain copies of the following reports. • A Status Report, which includes information about: – Processing Parameters – Options – Automatic Starting and Stopping Times –...

  • Page 29: Printing Reports

    Reports Printing Reports Procedure [1] Connect: • the INTERFACE CABLE TL-4391 to the PIC or the ELECTRICAL BOX • the PRINTER ADAPTER CABLE TL-5004 to the INTERFACE CABLE TL-4391 and the PRINTER. H150_0093ACC ELECTRICAL H150_0093AA INTERFACE CABLE H150_0145ACA H150_0145AA READY DRYER SLEEP SELECT...
  • Page 30 DIAGNOSTICS PROC PRINTER MORE DONE/ HOURS RETURN [7] Press “PRINTER” to access the options for the printer. SELECT PRINT PRINT DONE/ PRINTER REPORT RETURN PRINT TO PRINT TO DONE/ EBOX RETURN SELECT PRINT PRINT DONE/ PRINTER REPORT RETURN PRINT PRINT PRINT DONE/ STATUS...
  • Page 31 Reports Publication History Print Date Pub. No. ECO No. Affected Pages File Name Description OCT95 5B6333 2650-030 All Pages dg3434_1_030.doc 1st Printing of Manual NOV95 5B6333 2650-039 Front and Back dg3434_1_039.doc Graphic Unification Printing Covers SEP98 5B6333 2650-190 All Pages dg3434_1_30sep98.doc Updated for patient contact per MDD regulations.
  • Page 32 Kodak , Diconix and X-Omat are trademarks Printed in U.S.A. • dg3434_1.fm EASTMAN KODAK COMPANY HEALTH IMAGING Rochester, NY 14650...

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