Kodak X-Omatic MULTILOADER 300 Modification Instructions
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Kodak X-Omatic MULTILOADER 300 Modification Instructions

Kodak X-Omatic MULTILOADER 300 Modification Instructions

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MODIFICATION INSTRUCTIONS
KODAK X-Omatic MULTILOADER 300
To raise the humidity inside the XML300 to the correct level.
IMPORTANT
SERIAL NUMBERS
INSTALLATION TIME
SPECIAL TOOLS
PARTS
for the
Service Code 3058
MODIFICATION No. 42
Type 1 SELECTIVE
PURPOSE:
: Use qualified service personnel to install this modification !
: All XML300
: SN < 3000 approx. 5 hours
: SN > 3000 approx. 2.5 hours
: POWER DRILL
: SABRE SAW
: SN < 3000 Mod. Kit 42 PN 9226505
: SN > 3000 Mod. Kit 42 PN 9226506
Publication No. MA 3058-42
6/96

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Summary of Contents for Kodak X-Omatic MULTILOADER 300

  • Page 1 Publication No. MA 3058-42 6/96 MODIFICATION INSTRUCTIONS for the KODAK X-Omatic MULTILOADER 300 Service Code 3058 MODIFICATION No. 42 Type 1 SELECTIVE PURPOSE: To raise the humidity inside the XML300 to the correct level. IMPORTANT : Use qualified service personnel to install this modification !
  • Page 2 Kodak reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.

  • Page 3: Table Of Contents

    FINAL TEST ............. 5-1 REPLACEMENT OF THE HUMIDIFIER FILTER CARTRIDGE ..... 5-2 KODAK AG Stuttgart M A 3058-42...

  • Page 4: Chapter 1

    4268110 SCREW 9226931 TEMPLATE, self adhesive 9226971 DRILL BIT 3 mm HOLE CUTTER 30 mm 9226961 EDGE PROTECTOR (grey) 70 cm 5001972 GROMMET STRIP (white) 20 cm 9226981 WASHER 5.3 mm 4480171 FITTING PLATE 9210341 KODAK AG Stuttgart MA 3058-42...
  • Page 5 SCREW M4x25 4853251 NUT M4 BIOLOGICAL GROWTH LABEL 9198211 FILTER CARTRIDGE ACCESS COVER 9226946 FILTER CARTRIDGE ACCESS FRAME 9226901 FILTER CARTRIDGE ACCESS MOUNTING PLATE 9226926 SCREW 4268110 TEMPLATE, self adhesive 9226931 5001972 EDGE PROTECTOR 70 cm MA 3058-42 KODAK AG Stuttgart...

  • Page 6: Introduction

    The water level is controlled by the LEVEL SENSOR. If the water level is too low, the TWIN WATER VALVE V1 is energised and the water reservoir is filled up. However the WATER VALVE V1 can only be energised if the HUMIDITY is below the set level. KODAK AG Stuttgart MA 3058-42...
  • Page 7 1-2 MA 3058-42 KODAK AG Stuttgart...
  • Page 8 HARNESS figure 1-3 KODAK AG Stuttgart MA 3058-42...

  • Page 9: Installation

    There are 2 different INSTALLATION KITS. One for the XML300s with SN < 3000 and one for the XML300s with SN > 3000. All XML300s with SN > 3000 have the HARNESS, TWIN WATER VALVE and T-ADAPTER already factory installed to ease the installation of this modification. MA 3058-42 KODAK AG Stuttgart...

  • Page 10: Chapter 2

    PCB A1. Fix the HUMIDITY SENSOR with 2 large WIRE TIES to the front of the CABLE DUCT. Route its cable through the DUCT to the side of PCB A1. KODAK AG Stuttgart MA 3058-42...
  • Page 11 VELCRO STRIP to the BASE PLATE of the XML300. PCB A16 A16X2 A16X1 figure 2-3 Connect HARNESS CONNECTOR A16P2 to CONNECTOR A16X2 on PCB A16. Fig. 2-3. Connect the HUMIDITY SENSOR(fig. 2-2) to A16X1 on PCB A16. Fig. 2-3. MA 3058-42 KODAK AG Stuttgart...
  • Page 12 The MANUAL DOOR RELEASE and the left-hand INPUT FLAP GUIDE are mounted with the same SCREW. Without taking off the FRONT PANEL it is not possible to take off the NUT which holds the MANUAL DOOR RELEASE. KODAK AG Stuttgart MA 3058-42...
  • Page 13 Mount the FRONT PANEL. Mount the FAN ASSEMBLY with 4 SCREWS. Ensure that the cut-out in its bottom plate is engaged with the XML300 FRAME. MOUNTING SCREW This CUT-OUT must be engaged with the XML300 FRAME. figure 2-6 MA 3058-42 KODAK AG Stuttgart...
  • Page 14 Ensure that they do not fall into the PROCESSOR. Fix the GROUND WIRE with self adhesive WIRE TIE SOCKETS and with WIRE TIES that it cannot be caught by the COMPRESSOR FAN WHEEL. GROUND SCREW figure 2-8 KODAK AG Stuttgart MA 3058-42...
  • Page 15 6, with a WIRE TIE to the BRACKET below the HUMIDIFIER. figure 2-9 Take off the RIVET. To take it out use a hammer and a chisel. Take out this RIVET figure 2-10 MA 3058-42 KODAK AG Stuttgart...
  • Page 16 20 mm 120 mm To gain access for the POWER DRILL take off the WATER TRAP and the BRACKET for the BORE HOLE SIDE PANEL. BORE HOLE 40 mm 30 mm 35 mm figure 2-12 KODAK AG Stuttgart MA 3058-42...
  • Page 17 FRAME to the rear and down through the CABLE DUCT. Mount the EDGE PROTECTORS to the FRAME. See figure 2-13 and 2-14 WATER PRESSURE HOSE and HARNESS with CONNECTOR V1. Mount the EDGE PROTECTORS here. WIRE TIE figure 2-13 MA 3058-42 KODAK AG Stuttgart...
  • Page 18 MOD-KIT. There is not enough space between the FITTINGS to install the new TWIN WATER VALVE between them. Therefor the new altered FITTING PLATE has to be installed. Discard the old SINGLE WATER VALVE. NOTE Do not flood the customer premises. Install the TWIN WATER VALVE. See figure 2-15. KODAK AG Stuttgart MA 3058-42...
  • Page 19 ADAPTER of TWIN WATER VALVE V1 RESISTOR for V2 RESISTOR for V1 HUMIDIFIER DRAIN HOSE T-ADAPTER TWIN WATER VALVE V1 = WATER VALVE for HUMIDIFIER V2 = WATER VALVE for PROCESSOR figure 2-15 MA 3058-42 2-10 KODAK AG Stuttgart...
  • Page 20 RESISTORS inside, so that they do not come in contact with the frame when the FITTING PLATE is mounted. Ensure that all HOSE CLAMPS are tight. Modify the left-hand SIDE PANEL. See CHAPTER 4. KODAK AG Stuttgart 2-11 MA 3058-42...
  • Page 21 MA 3058-42 2-12 KODAK AG Stuttgart...

  • Page 22: Chapter 3

    Fix the HUMIDITY SENSOR with 2 large WIRE TIES to the front of the CABLE DUCT. See figure 3-2. Route its cable through the DUCT to the side of PCB A1. Close the CABLE DUCT. See figure 3-2. Ensure that all wires are inside and not trapped by cover. KODAK AG Stuttgart MA 3058-42...
  • Page 23 Connect HARNESS CONNECTOR A16P2 to CONNECTOR A16X2 on PCB A16. Fig. 3-3 Connect the HUMIDITY SENSOR (fig. 3-2) to A16X1 on PCB A16. Fig. 3-3 Connect the HARNESS CONNECTOR A4X31 to the SOCKET A4X31 on PCB A4. Fig. 3-4. MA 3058-42 KODAK AG Stuttgart...
  • Page 24 3-4 Fix the HARNESS and the HUMIDITY SENSOR CABLE with WIRE TIES and SELF ADHESIVE WIRE TIE SOCKETS, so that they do not come in contact with the high voltage parts of PCB A8. KODAK AG Stuttgart MA 3058-42...
  • Page 25 Fix the 27 Ω RESISTOR with the CLAMP to the HUMIDIFIER FRAME. NOTE The RESISTOR becomes very hot. The HUMIDIFIER FRAME is used as a HEAT SINK. Fix the RESISTOR with this CLAMP RESISTOR figure 3-6 MA 3058-42 KODAK AG Stuttgart...
  • Page 26 Insert the OVERFLOW and fix it with a WIRE TIE at the top and with a SCREW M4x12 at the bottom. Fix the OVERFLOW with a WIRE TIE OVERFLOW Fix the OVERFLOW with a BASE SCREW M4x12 figure 3-8 KODAK AG Stuttgart MA 3058-42...
  • Page 27 CABLE DUCT. WATER PRESSURE HOSE and HARNESS with CONNECTOR V1 EDGE PROTECTOR WIRE TIE WATER PRESSURE HOSE and HARNESS DRAIN HOSE CABLE DUCT Mount the EDGE PROTECTOR around the cutout in the vertical FRAME. figure 3-9 MA 3058-42 KODAK AG Stuttgart...
  • Page 28 HOSE does not come in contact with moving parts. 20 mm 120 mm figure 3-10 Connect the WATER PRESSURE HOSE to V1 of the TWIN WATER VALVE. Secure the hose with a HOSE CLAMP. See figure 3-11 on the next page. KODAK AG Stuttgart MA 3058-42...
  • Page 29 ADAPTER of the TWIN WATER VALVE V1. RESISTOR for V2 RESISTOR for V1 HUMIDIFIER DRAIN HOSE T-ADAPTER TWIN WATER VALVE V1 = WATER VALVE for HUMIDIFIER V2 = WATER VALVE for PROCESSOR figure 3-11 MA 3058-42 KODAK AG Stuttgart...
  • Page 30 Fix the new HARNESS of the TWIN WATER VALVE to the existing one. Carefully bend both RESISTORS inside, so that they do not come in contact with the frame when the FITTING PLATE is mounted. Ensure that all HOSE CLAMPS are tight. Modify the left-hand SIDE PANEL. See CHAPTER 4. KODAK AG Stuttgart MA 3058-42...
  • Page 31 MA 3058-42 3-10 KODAK AG Stuttgart...

  • Page 32: Chapter 4

    Take off the protective sheet from the self adhesive TEMPLATE. Place the TEMPLATE onto the left-hand SIDE PANEL. NOTE Ensure that the REGISTRATION LINES are placed correctly at the edges of the SIDE PANEL. TEMPLATE REGISTRATION LINES left-hand SIDE PANEL figure 4-1 KODAK AG Stuttgart MA 3058-42...
  • Page 33 REGISTRATION LINES TEMPLATE figure 4-2 With a SABRE SAW cut out the area within the heavy line. Do not make the cut-out larger or smaller than the indicated 2 dashed lines. MA 3058-42 KODAK AG Stuttgart...
  • Page 34 Place the BIOLOGICAL GROWTH LABEL at the inner side of the FILTER CARTRIDGE ACCESS COVER. See figure 4-4 on the next page. Take off the indicated REINFORCEMENT RIB of the left-hand SIDE PANEL. See figure 4-5 on the next page. Proceed with the FINAL TEST chapter 5. KODAK AG Stuttgart MA 3058-42...
  • Page 35 To take off the REINFORCEMENT RIB over the indicated length, make a deep scratch in it and then carefully break it off with a pair of pliers. USE EMERY PAPER TO REMOVE THE BURRS. figure 4-5 MA 3058-42 KODAK AG Stuttgart...

  • Page 36: Chapter 5

    If you had to change in step 5 the voltage setting, set it back to 5 V. K o d a k Place the DVGW APPROVAL LABEL beside the MODIFICATION LABEL. Circle 42 on the MODIFICATION LABEL. figure 5-1 KODAK AG Stuttgart MA 3058-42...
  • Page 37 NOTE THE REPLACEMENT OF THE HUMIDIFIER FILTER CARTRIDGE MUST ONLY BE DONE BY SERVICE PERSONNEL AUTHORISED BY KODAK! Insert slowly the HUMIDIFIER FILTER CARTRIDGE to prevent spilling water inside the XML300 and to prevent water from flowing over electrical components.

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