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G-Force
240SS
Super Simo Power Unit
Understand manual before use. Operating AMKUS Rescue Systems without understanding the
WARNING
manual, receiving proper training, and using appropriate personal protective equipment is a misuse
of AMKUS equipment. Obtain safety information at amkus.com
This instruction manual is intended to familiarize operators and maintenance personnel with the
operation, basic maintenance, and safety procedures associated with this product. This manual
should be kept available to all operating and maintenance personnel.
This manual does NOT address servicing of AMKUS Rescue Systems. Only competent rescue tool
repair technicians are qualified to repair AMKUS equipment.
This manual is intended for use with manuals published by manufacturers of the prime movers
(motor and pump) used in this power unit.
INSTRUCTIONS FOR INSTALLATION, OPERATION, AND MAINTENANCE
AMKUS RESCUE SYSTEMS
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
800-592-6587 · 219-548-5000
AMKUS.com
©Copyright AMKUS Rescue Systems 2020-2021
1
LAP-012 October 7, 2021 Rev02
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Related Manuals for Amkus 240SS
Summary of Contents for Amkus 240SS
- Page 1 This manual should be kept available to all operating and maintenance personnel. This manual does NOT address servicing of AMKUS Rescue Systems. Only competent rescue tool repair technicians are qualified to repair AMKUS equipment.
- Page 2 DANGER PERSONAL RESPONSIBILITY CODE The member companies of FEMSA that provide emergency response equipment and services want responders to know and understand the following: Firefighting and Emergency Response are inherently dangerous activities requiring proper training in their hazards and the use of extreme caution at all times. 2.
- Page 3 AMKUS RESCUE SYSTEMS 4201 Montdale Drive, Valparaiso, IN 46383-4098 USA www.amkus.com 800-592-6587 • 219-548-5000 • Fax 219-476-1669 ©Copyright Amkus Rescue Systems, Inc. 2014-2016 LAA-004 December 8, 2016 Rev04 Safety Data Sheet (SDS) AMKUS MV1 HYDRAULIC FLUID ©Copyright AMKUS Rescue Systems 2020-2021...
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Page 4: Table Of Contents
11.0 ROUTINE MAINTENANCE 11.1 HYDRAULIC PUMP 11.1.1 OIL CHANGE PROCEDURE 11.2 HYDRAULIC HOSES 11.3 COUPLINGS 11.4 2ND GENERATION 240SS BATTERY REPLACEMENT 12.0 PARTS, SERVICE, AND TECHNICAL INFORMATION 13.0 DECOMMISSIONING 14.0 INSPECTION, CLEANING, DECONTAMINATION, AND STORAGE ©Copyright AMKUS Rescue Systems 2020-2021... -
Page 5: Meaning Of Safety Signal Words
Seek medical attention immediately. Avoid the urge to contain leaks with hands. Injection injuries require immediate medical attention. Safety Data Sheet (SDS) for AMKUS MV1 and AMKUS MV0 Hydraulic Fluid is available at AMKUS.com and CHEMTREC.com Hydraulic leaks can occur from situations such as: •... - Page 6 Risk of injury increases in unfavorable conditions such as poor lighting, inclines, loose, wet, or icy surfaces. Follow accepted safe lifting practices. Use of hydraulic fluids other than AMKUS MV1 or MV0 (see Specifications for fluid for specific tool NOTICE lines) can result in equipment damage and loss of function.
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Page 7: General Description
AMKUS uses another industry first, Variable Frequency Drives to regulate electrical requirements. This infinitely customizable control system is set up to require only 5 amps of current at start up. Unlike other electric power units, the 240SS increases electrical power as the pressure increases through the use of a Programmable Logic Controller (PLC). -
Page 8: Part Identification
Receiver Reel Pressure Reel Return Sight Gauge Drain Plug Reel Return Reel Pressure Heat Exchanger Outlet Power Plug Oil Filter Heat Exchanger Inlet Vent Cap Reservoir Fill Cap Figure 4.1 ©Copyright AMKUS Rescue Systems 2020-2021 LAP-012 October 7, 2021 Rev02... -
Page 9: Screen Identification
The I/O screen shows the states of each input and output in real time. This screen is most helpful for troubleshooting a system. Runtime Screen The runtime screen shows total hours of use on each motor. Figure 4.2 ©Copyright AMKUS Rescue Systems 2020-2021 LAP-012 October 7, 2021 Rev02... -
Page 10: Wiring Identification
4 - OIL/TEMP SENSORS (LVTEMP) 5 - 12VDC IN (12 IN) 6 - 12VDC OUT (12 OUT) 7 - MOTOR 1 (M1) 8 - MOTOR 2 (M2) 9 - 208/240VAC IN (POWER) Figure 4.3 ©Copyright AMKUS Rescue Systems 2020-2021 LAP-012 October 7, 2021 Rev02... -
Page 11: Overall Dimensions
OVERALL DIMENSIONS Figure 5.0 ©Copyright AMKUS Rescue Systems 2020-2021 LAP-012 October 7, 2021 Rev02... -
Page 12: Safety Considerations
INSTALLATION SITE SELECTION When selecting a location to mount the 240SS system it is important to install it inside a compartment away from the elements. For more information contact your local AMKUS dealer. AMKUS equipment is manufactured with superior craftsmanship and quality that is backed by the standard warranty which is published on the AMKUS website. -
Page 13: Mounting The Unit
Connect the pressure and return hoses as follows: If AMKUS standard couplers are being used, be sure the pressure line has a male coupler at the end of the reel. The return line will have a female coupler at the end of the reel. -
Page 14: Heat Exchanger
7.2.6 CONTROL PANEL The 240SS Control Panel houses a display and 5 buttons used to operate the unit. The green button is used to start/stop the entire system. Each reel circuit has a motor button and valve control button. Refer to the operating section of this manual for further explanation of button functions. -
Page 15: Initial Start-Up
6. Press the physical or digital red M2 button to start Motor No. 1. Motor No. 2. The screen should indicate Motor No.1 is running. The screen should indicate Motor No. 2 is running. ©Copyright AMKUS Rescue Systems 2020-2021 LAP-012 October 7, 2021 Rev02... - Page 16 15. Install Couplings Pressure Return Line Line If AMKUS standard couplers are being used, place the male coupler on the pressure line and the female coupler on the return line. Repeat for the other reel. Fluid Flowing From The...
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Page 17: Operation
GENERAL The 240SS is a simultaneous operation power unit. Two tools can be connected to a single power unit and operated either independently or simultaneously. To operate the 240SS. Ensure there is power to the unit. Begin operation by pressing the system start button. -
Page 18: Routine Maintenance
Check the hydraulic fluid level sight gage after every use. Fluid should be “clear-gold”. Cloudy, milky, brownish, or smelly fluid indicates contamination. Contact your local dealer or AMKUS Rescue Systems. A noticeable drop in fluid level indicates fluid loss. Investigate and correct the cause of loss, add MV1 hydraulic fluid as needed. -
Page 19: 2Nd Generation 240Ss Battery Replacement
11.4 2ND GENERATION 240SS BATTERY REPLACEMENT 240SS units manufactured after June, 2018 (models with a touch screen) contain a coin cell battery. Need for a battery change is rare and indicated by the touch screen remaining dark after the unit is powered on and running. -
Page 20: Parts, Service, And Technical Information
Contact your local dealer or AMKUS Rescue Systems for service. 6. Check the hydraulic fluid levels after each use. Replenish as necessary with AMKUS MV1 mineral based hydraulic fluid. Any equipment failing any part of this checklist is unsafe for use and must have the problem WARNING corrected before use or being placed back in service.
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