Doyon JAOP3 Manual

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SECTION « A » DESCRIPTION

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2

Installation warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Distances to respect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation / instruction for oven and proofer. . . . . . . . . . . . . . . . . . . . . . . . A6

Operation for proofer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Oven maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

For more information, please call our office: . . . . . . . . . . . . . . . . . . . . . . . A12

Optional auto steam injection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Optional watlow control operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION « B » DIMENSIONS

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION « E » COMPONENT PARTS

Component parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION « F » CONTROL PANELS

120V/208V/1PH & 120V/240 V/1PH . . . . . . . . . . . . . . . . . . . . . . . . . . . .

120V/208V/3PH & 120V/240 V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . .

208V/1PH, 220V/1PH & 240V/1PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

208V/3PH & 240V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

220V/1PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

220V/380V/3PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

120V/208V/1PH & 120V/240V/1PH (WATLOW) . . . . . . . . . . . . . . . . .

120V/208V/3PH & 120V/240V/3PH (WATLOW) . . . . . . . . . . . . . . . . .

SECTION « G » ELECTRIC SCHEMATICS

120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G1

120V/208V/1PH & 120V/240V/1PH (DELAY) . . . . . . . . . . . . . . . . . . . . G2

120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G3

120V/208V/3PH & 120V/240V/3PH (DELAY) . . . . . . . . . . . . . . . . . . . . G4

208V/1PH, 220V/1PH & 240V/1PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

208V/1PH, 220V/1PH & 240V/1PH (DELAY) . . . . . . . . . . . . . . . . . . . .

208V/3PH & 240V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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JAOP3

TABLE OF CONTENTS

PAGE

A11

A13

A14

F11

F13

F15

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Summary of Contents for Doyon JAOP3

Page 1 All manuals and user guides at all-guides.com JAOP3 TABLE OF CONTENTS SECTION « A » DESCRIPTION PAGE Introduction..........
Page 2 All manuals and user guides at all-guides.com 208V/3PH & 240V/3PH (DELAY) ......220V/1PH/50 Hz .
Page 3 ATTENTION DOYON is not responsible for damages to the property or the equipment caused by personnel who is not certified by known organisations. The customer is responsible for finding qualified technicians in electricity and plumbing for the installation of the oven.
Page 4 All manuals and user guides at all-guides.com CONSTRUCTION You just bought the most advanced oven in the world, "DOYON" technology at its best. This oven is manufactured using the highest quality components and material. The oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON oven is designed with parts that are easy to find.
Page 5 All manuals and user guides at all-guides.com INSTALLATION WARNINGS POWER FAILURE WARNING WHEN YOU HAVE A POWER FAILURE, SHUT OFF THE OVEN POWER SWITCH TO PROTECT THE ELECTRONIC COMPONENTS WHEN THE POWER COMES BACK. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY APPLIANCE.
Page 6 All manuals and user guides at all-guides.com DISTANCES TO RESPECT Back and sides of the oven: 1 inch. Top of the oven: a clearance of 12 inches to the ceiling must exist to permit adequate venting. Floor: 4 inches minimum. Sides of the oven: do not install other than easily removable equipment for service and maintenance (not closer than 1 inch).
Page 7 Connect the steam system (1/4 NPT) to the cold water distribution network. We highly recommend to use a water filter to eliminate minerals in the water. We suggest you to use CUNO # CFS6135 (Doyon part number PLF240). WARNING Do not adjust the needle valves, it has been done at the factory.
Page 8 All manuals and user guides at all-guides.com OPERATION OF THE OVEN 1. Turn the switch to the " ON " position. • The light inside the oven must light up. 2. Adjust the thermostat at the desired setting (see THERMOSTAT INSTRUCTIONS below). N.B.
Page 9 All manuals and user guides at all-guides.com INSTRUCTIONS FOR OVEN BAKING F (Croissants, Sweet doughs, Small rolls) F (Baguette bread, round loaf, 10 oz. bread and more) F (If the oven is filled to its capacity) Place products in the oven only when the pilot light has gone out. OPENING AND CLOSING OF THE DOORS To open the doors: Open one of the doors up to 2"...
Page 10 All manuals and user guides at all-guides.com OPERATION OF THE PROOFER 1. Switch "ON". 2. Set the thermostat control at 100 3. Set the humidity control at approximately : 3 for JAOP-3 & JAOP-6 4 or 5 for JAOP-10 5 for JAOP-14 4.
Page 11 All manuals and user guides at all-guides.com TROUBLE SHOOTING BEFORE CALLING FOR SERVICE ANSWERS TO MOST FREQUENT QUESTIONS Always cut off the main power before replacing any parts. Take care of water and electric wire supply system when pulling the oven. Control parts on the front and proofer Remove the side panels of the oven and the control:...
Page 12 All manuals and user guides at all-guides.com A 10 The oven must have been heating for at least half If steam device of the oven does not work properly. an hour before you use the steam system. If not, water will appear at the bottom of the oven. Check if the water supply valve (of the building) is open.
Page 13 All manuals and user guides at all-guides.com A 11 OVEN MAINTENANCE AND CLEANING MAINTENANCE OF THE OVEN • It is recommended to use a water filter and to clean or replace it regularly to avoid accumulation of minerals inside the unit. •...
Page 14 All manuals and user guides at all-guides.com A 12 FOR MORE INFORMATION, PLEASE CONTACT OUR OFFICE: DOYON EQUIPMENT INC. 1255, rue Principale Linière, Qc, Canada G0M 1J0 Tel. : 1 (418) 685-3431 Canada : 1 (800) 463-1636 U.S. : 1 (800) 463-4273...
Page 15 All manuals and user guides at all-guides.com A 13 AUTOMATIC STEAM OPTION INTERVALS TIMES SETTING (GREEN) INJECTION TIMES SETTING (RED) INTERVALS MULTIPLICATOR SETTING STEAM INJECTION MULTIPLICATOR SETTING SCALE ADJUSTMENT By pushing the GREEN button, the button will light up and the automatic system injection will start.
Page 16 All manuals and user guides at all-guides.com A 14 WATLOW CONTROL OPERATION 1. Turn the switch to the " ON " position. (See next paragraph for the factory-preset program on your watlow control.) • The light inside the oven must light up. 2.
Page 17 All manuals and user guides at all-guides.com A 15 WATLOW PROGRAMMING The Watlow temperature control can record 12 different menus. It must be programmed before use. It will save its programs in case of power failure. Each menu includes 3 "STEPS" and each step includes : Symbol •...
Page 18 All manuals and user guides at all-guides.com A 16 E1 appears Use the arrows to select the appropriate code (0010 for the buzzer) Press on the number of the menu to confirm (ex. # 1) Step #2 Suggested values SP2 appears. Use the arrows to adjust to the desired temperature (400°F) Press on the number of the menu to confirm...
Page 19 All manuals and user guides at all-guides.com A 17 EXAMPLE 2 (Cooking program with steam cycle) -For menu #2, we will program it so that we have a steam injection of 20 seconds, a cooking time of 20 minutes at 375°F followed by a 15 seconds buzzer. To access the programming mode: •...
Page 20 All manuals and user guides at all-guides.com A 18 Step #3 Suggested values SP3 appears. Use the arrows to adjust to the desired temperature (375°F) Press on the number of the menu to confirm (ex. # 2) t3 appears Use the arrows to select the desired timing (00:15) Press on the number of the menu to confirm (ex.
Page 21 All manuals and user guides at all-guides.com SECTION DIMENSIONS...
Page 22 All manuals and user guides at all-guides.com...
Page 23 All manuals and user guides at all-guides.com...
Page 24 All manuals and user guides at all-guides.com...
Page 25 All manuals and user guides at all-guides.com...
Page 26 All manuals and user guides at all-guides.com SECTION COMPONENT PARTS...
Page 27 All manuals and user guides at all-guides.com...
Page 28 All manuals and user guides at all-guides.com Item Part Number Description Quantity PAR800 SWIVEL CASTER PAR850 SWIVEL CASTER WITH BRAKE P1430ED RIGHT DOOR OF JA-4-SC P1430EG LEFT DOOR OF JA-4-SC QUE500 DOOR GASKET(10`) QUA200 DOOR MAGNET QUP320 DOOR HINGE QUP465 DOOR HANDLE STAINLESS TUBING ELI550 MAIN SWITCH...
Page 29 All manuals and user guides at all-guides.com...
Page 30 All manuals and user guides at all-guides.com Item Part Number Description Quantity QUP520 MAGNETIC HANDLE P1929F-S SUBWAY DOOR OVEN 19 1/2 x 29 1/2 P1929F-S JAOP-3 SUBWAY DOOR OVEN QUE500 DOOR GASKET(9`) STP001 TOP MALE HINGE STP002 TOP FEMALE HINGE STP003 BOTTOM MALE HINGE STP004...
Page 31 All manuals and user guides at all-guides.com...
Page 32 All manuals and user guides at all-guides.com Item Part Number Description Quantity PAR800 SWIVEL CASTER PAR850 SWIVEL CASTER WITH BRAKE P1430EG LEFT PROOFER DOOR 14 1/2" X 30 3/4" P1430EG LEFT DOOR OF JA-4-SC P1430ED RIGHT PROOFER DOOR 14 1/2" X 30 3/4" P1430ED RIGHT DOOR OF JA-4-SC QUE500...
Page 33 All manuals and user guides at all-guides.com...
Page 34 All manuals and user guides at all-guides.com Item Part Number Description Quantity ELE165 IMMERSION ELEMENT 120V 1500W ELE130 COIL ELEMENT 120V 1500W ELM730 PROOFER FAN BLOWER ELT712 TRANSFORMER 240/120 50VA(MOD. 220 V ONLY) ELT725 TRANSFORMER 240/120 250VA(MOD. 220 V ONLY) ELT715 TRANSFORMER 240>120 100VA(MOD.
Page 35 All manuals and user guides at all-guides.com...
Page 36 All manuals and user guides at all-guides.com E-10 Item Part Number Description Quantity PAR800 SWIVEL CASTER PAR850 SWIVEL CASTER WITH BRAKE P1430ED RIGHT DOOR OF JA-4-SC P1430EG LEFT DOOR OF JA-4-SC QUE500 DOOR GASKET(10`) QUA200 DOOR MAGNET QUP320 DOOR HINGE QUP465 DOOR HANDLE STAINLESS TUBING ELI550...
Page 37 All manuals and user guides at all-guides.com SECTION CONTROL PANELS...
Page 38 All manuals and user guides at all-guides.com...
Page 39 CONTACTOR 2P 30A 110V ELF960 LITTLE-FUSE HOLDER 30A 300V ELF732 LITTLE-FUSE 8A SLO-BLO ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3-G, FC2-G AND E233 ELM614 OMRON STEAM TIMER H3DE ELM720 OMRON CONTROL TIMER (11 PIN) H3CR (FOR OPTION DELAY) ELM729 11 PIN BASE (FOR OPTION DELAY) Model : P240S-S5 (JAOP3-E DELAI VAP.)
Page 40 All manuals and user guides at all-guides.com...
Page 41 CONTACTOR 2P 30A 110V ELF960 LITTLE-FUSE HOLDER 30A 300V ELF732 LITTLE-FUSE 8A SLO-BLO ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3-G, FC2-G AND E233 ELM614 OMRON STEAM TIMER H3DE ELM720 OMRON CONTROL TIMER (11 PIN) H3CR (FOR OPTION DELAY) ELM729 11 PIN BASE (FOR OPTION DELAY) Model : P208S-S5 (JAOP3-E DELAI VAP.)
Page 42 All manuals and user guides at all-guides.com...
Page 43 CONTACTOR 2P 30A 110V ELF960 LITTLE-FUSE HOLDER 30A 300V ELF732 LITTLE-FUSE 8A SLO-BLO ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3-G, FC2-G AND E233 ELM614 OMRON STEAM TIMER H3DE ELM720 OMRON CONTROL TIMER (11 PIN) H3CR (FOR OPTION DELAY) ELM729 11 PIN BASE (FOR OPTION DELAY)
Page 44 All manuals and user guides at all-guides.com...
Page 45 CONTACTOR 2P 30A 110V ELF960 LITTLE-FUSE HOLDER 30A 300V ELF732 LITTLE-FUSE 8A SLO-BLO ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3-G, FC2-G AND E233 ELM614 OMRON STEAM TIMER H3DE ELM720 OMRON CONTROL TIMER (11 PIN) H3CR (FOR OPTION DELAY) ELM729 11 PIN BASE (FOR OPTION DELAY)
Page 46 All manuals and user guides at all-guides.com...
Page 47 CONTACTOR 2P 30A 110V ELF960 LITTLE-FUSE HOLDER 30A 300V ELF732 LITTLE-FUSE 8A SLO-BLO ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3-G, FC2-G AND E233 ELM614 OMRON STEAM TIMER H3DE ELM720 OMRON CONTROL TIMER (11 PIN) H3CR (FOR OPTION DELAY) ELM729 11 PIN BASE (FOR OPTION DELAY)
Page 48 All manuals and user guides at all-guides.com F-11...
Page 49 CONTACTOR 2P 30A 110V ELF960 LITTLE-FUSE HOLDER 30A 300V ELF732 LITTLE-FUSE 8A SLO-BLO ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3-G, FC2-G AND E233 ELM614 OMRON STEAM TIMER H3DE ELM720 OMRON CONTROL TIMER (11 PIN) H3CR(OPTION DELAY) ELM729 11 PIN BASE(OPTION DELAY)
Page 50 All manuals and user guides at all-guides.com F-13...
Page 51 CONTACTOR 2P 30A 110V ELF960 LITTLE-FUSE HOLDER 30A 300V ELF732 LITTLE-FUSE 8A SLO-BLO ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3-G, FC2-G AND E233 ELC630 CONTROL RELAY 12A COIL 120V ELC640 CONTROL RELAY BASE ELM720 OMRON CONTROL TIMER (11 PIN) H3CR...
Page 52 All manuals and user guides at all-guides.com F-15...
Page 53 CONTACTOR 2P 30A 110V ELF960 LITTLE-FUSE HOLDER 30A 300V ELF732 LITTLE-FUSE 8A SLO-BLO ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3-G, FC2-G AND E233 ELC630 CONTROL RELAY 12A COIL 120V AND ELC640 CONTROL RELAY BASE ELM720 OMRON CONTROL TIMER (11 PIN) H3CR...
Page 54 All manuals and user guides at all-guides.com SECTION ELECTRIC SCHEMATICS...
Page 55 HUMIDITY LOAD PROOFER BULB VALVE 2.5 KW EACH ELEMENT 120 / 208 3/4 HP 120 / 240 MOTOR 1 PHASE TOTAL POWER: & 11.3 Kw ELECTRONIC TIMER JAOP3 1 PHASE 60 Hz 19/05/04 M. FAUCHER STEAM JAOP3V_1 5 & 9...
Page 56 120 / 208 3/4HP 120 / 240 MOTOR TOTAL POWER: 11.3 Kw 60 Hz T1: (OMRON TIMER H3CR MODE A) MUST BE SET AT 5 MIN. ELECTRONIC TIMER JAOP3 1 PHASE 60 Hz 23/06/04 M. FAUCHER DELAY − STEAM JAP3DV1S...
Page 57 SURE THAT THE PHASE FEEDER WITH THE HIGHEST VOLTAGE (HIGH LEG) IS CONNECTED TO L3 IN THE SUPPLY BOX OF THIS OVEN (120 / 240V. 3 PH. SYSTEMS). ELECTRONIC TIMER JAOP3 3 PHASES 60 Hz 14/05/04 M. FAUCHER STEAM JAOP3V_3 5 − 6 & 10...
Page 58 LEG) IS CONNECTED TO L3 IN THE SUPPLY BOX OF THIS OVEN (120 / 240V. 3 PH. SYSTEMS). T1: (OMRON TIMER H3CR MODE−A) ELECTRONIC MUST BE SET AT 5 MIN. TIMER JAOP3 3 PHASES 60 Hz 19/05/04 M. FAUCHER DELAY − STEAM JAP3DV3S...
Page 59 2.5KW − 240V 100VA 2.1KW − 220V 240−480V> EACH 120−240V ELEMENT F1 F2 3/4HP MOTOR ALTERNATE TRANSFORMER ELECTRONIC TIMER JAOP3 1 PHASE 60 Hz 28/06/04 M. FAUCHER TOTAL POWER: 11.3 Kw 60 Hz STEAM JP32081P 2 − 5 & 9...
Page 60 2.5KW − 240V 100VA 2.1KW − 220V 240−480V> EACH 120−240V ELEMENT F1 F2 3/4HP MOTOR ALTERNATE TRANSFORMER ELECTRONIC TIMER JAOP3 1 PHASE 60 Hz 28/06/04 M. FAUCHER TOTAL POWER: 11.3 Kw 60 Hz STEAM − DELAY JP32081P 5 − 7 & 9...
Page 61 1.5KW − 240V 1.26KW − 220V 120−240V BLUE 2.5KW EACH ELEMENT 240−480V> 120−240V BLOWER 3/4HP MOTOR ALTERNATE TRANSFORMER ELECTRONIC TIMER JAOP3 3 PHASES 60 Hz 28/06/04 M. FAUCHER TOTAL POWER: 11.3 Kw 60 Hz STEAM JAOP3208 2 − 5 & 9...
Page 62 1.26KW − 220V 120−240V BLUE 2.5KW EACH ELEMENT 240−480V> 120−240V BLOWER 3/4HP MOTOR ALTERNATE TRANSFORMER ELECTRONIC TIMER JAOP3 3 PHASES 60 Hz 28/06/04 M. FAUCHER TOTAL POWER: 11.3 Kw 60 Hz STEAM − DELAY JAOP3208 5 − 7 & 9...
Page 63 2.5KW − 208V 2.5KW − 240V 100VA 2.1KW − 220V 240−480V> EACH 120−240V ELEMENT WHITE 3/4HP MOTOR ALTERNATE TRANSFORMER ELECTRONIC TIMER JAOP3 1 PHASE 50 Hz 28/06/04 M. FAUCHER TOTAL POWER: 9.5 Kw 50 Hz STEAM JP32081P 2 − 5 & 9...
Page 64 50VA OR 10VA 240−480V> 120−240V BLOWER 0.75 HP 1 PHASE MOTOR ALTERNATE TRANSFORMER ELECTRONIC TIMER JAOP3 220 / 380V 3 PH. 50 Hz 220 / 380 6.5A 16A 10.3A 20/05/04 M. FAUCHER TOTAL POWER: 50 9.5 KW STEAM JAOP32R3 NONE...
Page 65 ELEMENT 120 / 208 120 / 240 3/4HP MOTOR TOTAL POWER: 11.3 Kw 60 Hz T1: STEAM LIMITING TIMER MODE A = 25 SEC. ELECTRONIC TIMER JAOP3 1 PHASE 60 Hz R2−4 29/06/04 M. FAUCHER WATLOW JAOP3_1W 2 & 5...
Page 66 (HIGH LEG) IS CONNECTED TO L3 IN THE SUPPLY BOX OF THIS OVEN (120 / 240V. 3 PH. SYSTEMS). T1: STEAM LIMITING TIMER MODE A = 25 SEC. ELECTRONIC TIMER JAOP3 3 PHASE 60 Hz R2−4 29/06/04 M. FAUCHER WATLOW JAOP3_3W 2 &...
Page 67 Doyon Equipment Inc. does hereby exclude and shall not be liable to purchaser for any consequential or incidental damages including, but not limited to, damages to property, damages for loss of use, loss of time, loss of profits or income, resulting from any breach or warranty.

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