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Doyon JA6G User Manual

Jet air gas fired oven
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SECTION « A » DESCRIPTION
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Distances to respect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation / instruction for oven and proofer. . . . . . . . . . . . . . . . . . . . . . . . A8
Operation for proofer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oven maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For more information, please call our office: . . . . . . . . . . . . . . . . . . . . . . . A15
Optional auto steam injection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional watlow control operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JAOP6G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JA6G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NATURAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROPANE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION « E » COMPONENT PARTS
Component parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION « F » CONTROL PANELS
JA6G 120V/1PH/60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JA6G & JAOP6G 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . F3
JA6G & JAOP6G 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . . . F5
JA6G & JAOP6G 220V/1PH/50HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JA6G & JAOP6G
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS

TABLE OF CONTENTS

PAGE
A3
A5
C1
C2
E1
F1
F7

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Summary of Contents for Doyon JA6G

  • Page 1: Table Of Contents

    JA6G 120V/1PH/60 Hz ........
  • Page 2 JA6G 220V/1PH/50HZ ........

  • Page 3: Introduction

    Proper installation and maintenance will guarantee a reliable service for years to come. A nameplate fixed to the front or right side of the oven specifies the model number, type of combustible, BTU rating, operating pressures, serial number, voltage and amperage.

  • Page 4: Construction

    CONSTRUCTION You just bought the most advanced gas fired oven in the world, "DOYON" technology at its best. This gas fired oven is manufactured using the highest quality components and material. The oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON gas fired oven is designed with parts that are easy to find.

  • Page 5: Installation Warnings

    INSTALLATION WARNINGS The DOYON gas fired ovens are designed to be used with the gas specified on the descriptive nameplate. Refer to National Fuel Gas Code, ANSI-Z223.1-XX and CAN/CGA-B149-XX. Refer to last edition year for XX. Copies of these are available at: American Gas Association, 1515 Wilson Boulevard, Arlington, Virginia, 22209.
  • Page 6 A type B gas vent approved for use with gas appliances must be utilized. Make sure that provision for adequate air supply is provided for the operation of the oven. Make sure that the adjustments mentioned in the "Installation" section are correctly done prior to firing the oven or converting to a new gas.

  • Page 7: Distances To Respect

    Back and sides of the oven: 1 inch. Top of the oven: a clearance of 12 inches to the ceiling must exist to permit adequate venting of the exhaust pipe and hot parts and to give proper access to a technician. The draft hood must have a clearance of 2 inches minimum all around.

  • Page 8: Installation

    1. To the certified gas technician The burner installed on DOYON gas fired ovens is set up and adjusted at the plant for a first class operation. It is nevertheless necessary to verify on site the pressure at the burner input.
  • Page 9 Z21.41b-XX. Refer to last edition year for XX. It must also be installed with restraining device (chain comes with the oven) to guard against transmission of strain to the gas supply and connectors. The pipe fittings compound must be certified for gas.

  • Page 10: Trouble Shooting

    5. Set the timer to the desired value and start it. (See "TIMER" adjustment on next page.) NOTE: The timer does not shut the oven off at the end of its cycle. It simply activates the buzzer. 6. Wait until the product is ready. Do not open the doors until the product is done.

  • Page 11: Instructions For Oven

    Steam injection will only work when the ventilator of the oven is working. To inject steam in the oven, press and release the STEAM TIMER button. The light comes on inside the steam button during the steam injection. Steam injection has been factory preset. To have more steam, press steam button a second time, after the light is off.

  • Page 12: Operation Of The Proofer

    OPERATION OF THE PROOFER 1. Switch "ON". 2. Set the thermostat control at 100 3. Set the humidity control at approximately : 3 for JAOP-3 & JAOP-6 4. If there is too much fog and water drips from the glass doors, adjust humidity control to a lower number.

  • Page 13: Trouble Shooting

    • Make sure: the thermostat is adjusted to a temperature high enough to turn on the pilot light. 1. If the oven blowers are not on, check the overload relays located in the control compartment. disengaged, call for a qualified technician.
  • Page 14 If the oven is baking too much on the sides, it is possible that the fan is not cycling properly. (Verify if the motor turns 2.5 minutes in a direction, stops 30 seconds and starts for 2.5...
  • Page 15 If the OVERHEAT WARNING light is on, and you hear the warning buzzer. OPTIONAL Manual fill water pan. The warning red light in the front control panel stays on when the water pan is full. If there is no light in the proofer. If there is no heat in the proofer.

  • Page 16: Oven Maintenance And Cleaning

    • Once a year or as needed, clean the reservoir of the proofer (see parts description for localization). Step by step Clean the inside of the oven and the proofer with water and soap. Take out the grills (the grills of the oven could be cleaned with "Easy-Off").

  • Page 17: For More Information, Please Contact Our Office

    FOR MORE INFORMATION, PLEASE CONTACT OUR OFFICE: DOYON EQUIPMENT INC. 1255, rue Principale Linière, Qc, Canada G0M 1J0 Tel. : 1 (418) 685-3431 Canada : 1 (800) 463-1636 U.S. : 1 (800) 463-4273 FAX : 1 (418) 685-3948 Internet: http://www.doyon.qc.ca E-Mail : doyon@doyon.qc.ca...

  • Page 18: A16

    AUTOMATIC STEAM OPTION INTERVALS TIMES SETTING (GREEN) INJECTION TIMES SETTING (RED) SCALE ADJUSTMENT By pushing the GREEN button, the button will light up and the automatic system injection will start. The injection will be done as per the pre-adjustment time on the automatic steam timer. The standard steam timer (white light) will light up during the steam injection.

  • Page 19: A17

    Digital display must light up, if not, verify the breaker on the front panel. 3. Let the oven heat until the set temperature is reached, the LOAD1 red light on the watlow control will go off when the temperature is stabilized.
  • Page 20 WATLOW PROGRAMMING The Watlow temperature control can record 12 different menus. It must be programmed before use. It will save its programs in case of power failure. Each menu includes 3 "STEPS" and each step includes : • temperature • time •...
  • Page 21 CLOCK). The screen will show 00:00. Note: You should always use menu #1 for preheating because the controls starts automatically with this menu. Never use program #1 for a steam cycle because it will start automatically when the oven is Suggested values WARNING turned on.
  • Page 22 EXAMPLE 2 (Cooking program with steam cycle) -For menu #2, we will program it so that we have a steam injection of 20 seconds, a cooking time of 20 minutes at 375°F followed by a 15 seconds buzzer. To access the programming mode: •...
  • Page 23 After fulfillment of this program: • The oven will continue to heat because there was a temperature included in step 3. If the temperature at that step would have been of 0°F, the oven would have stopped at the end of the program.

  • Page 24: Section « B » Dimensions

    SECTION DIMENSIONS...

  • Page 25: Jaop6G

    36 1/2 JAOP6G BAKING TIMER THERMOSTAT 81 1/2 72 3/4 INTERIOR DIMENSIONS HEIGHT INTERIOR DIMENSIONS HEIGHT JAOP6G OVEN 26 1/4" 25 1/2" WIDTH DEPTH 29 1/2" PROOFER 26 1/2" 26 1/2" WIDTH DEPTH 36 1/2"...
  • Page 26 JAOP6G 52 3/4 24 3/8 JAOP6G...
  • Page 27 JAOP6G ENTRÉE DE GAZ Ø1/2 NPT GAS INLET Ø1/2 NPT ENTRÉE D’EAU Ø1/4 NPT ENTRÉE ÉLECTRIQUE WATER INLET Ø1/4 NPT ELECTRICAL INLET 46 1/4 JAOP6G...

  • Page 28: Ja6G

    43 3/4 34 3/4 JA6G 36 1/2 BAKING TIMER THERMOSTAT 35 7/8 JA6G OVEN INTERIOR DIMENSIONS HEIGHT 26 1/4" WIDTH 25 1/2" DEPTH 29 1/2"...
  • Page 29 JA6G 52 3/4 41 3/4 16 1/2 JA6G 37 7/8...
  • Page 30 ENTRÉE DE GAZ 1/2" NPT GAS INLET 1/2" NPT ENTRÉE D’EAU 1/4" NPT WATER INLET 1/4" NPT JA6G JA6G PANNEAU ÉLECTRIQUE ELECTRICAL PLANEL ENTRÉE ÉLECTRIQUE ELECTRICAL INLET...

  • Page 31: Section « C » Burner Adjustments

    SECTION BURNER ADJUSTMENTS...
  • Page 32 ADJUSTMENT BURNER JA6G PROPAN GAS JA6G−P...

  • Page 33: Natural

    ADJUSTMENT BURNER JA6G NATURAL GAS JA6G−N...

  • Page 34: Component Parts

    SECTION COMPONENT PARTS...
  • Page 35 JAOP6G BAKING TIMER THERMOSTAT JAOP6G...
  • Page 36 LEFT DOOR FOR PROOFER 14 1/4"X28 3/4" P1428ED RIGHT DOOR FOR PROOFER 14 1/4"X28 3/4" QUE500 DOOR GASKET(10`) P1428FG LEFT DOOR FOR OVEN 14 1/4" X 28 3/4" P1428FD RIGHT DOOR FOR OVEN 14 1/4" X 28 3/4" QUE500 DOOR GASKET(10`) Model : JAOP6G...
  • Page 37 JAOP6G JAOP6G X3 X1 X3 X1 H2 H4 H2 H4...
  • Page 38 Item Part Number Description ELE165 IMMERSION ELEMENT 120V 1500W ELE130 COIL ELEMENT 120V 1500W ELM730 PROOFER FAN BLOWER ELM570 DOOR SWITCH ELS950 BUZZER 120V ELD050 INCANDESCENT LIGHT SOCKET ELA275 BULB 60W 130V ELC615 RELAY 10A 2P COIL 110V ELC617 BASE ELS880 SOLENOID VALVE 110/120V 50/60Hz QUF350...
  • Page 39 JAOP6G JAOP6G...

  • Page 40: Propane

    Item Part Number ELP850 CONTROL PANNEL 240V 1PH SINGLE ELP895 CONTROL PANEL 208 3 PH GAS SINGLE GAT100 TRANSFORMER 120/25V 20VA. GAB500 ELECTRONIC CONTROL WITH ALARM CONTACT GAD200 FLAME DETECTION ROD AND GAD190 IGNITION ROD GAM200 ATMOSPHERIC MIXER GAC240 NATURAL GAS VALVE #VR8305M2102B AND GAC241N NATURAL GAS PRESSURE REGULATOR GAC241P...

  • Page 41: Control Panels

    SECTION CONTROL PANELS...
  • Page 42 120 VOLTS 1 PHASE SIMPLE − JA − GAS P120JA6G...
  • Page 43 ELM715 PRESET TIMER 25SEC. OFF - 150SEC. ON ELB073 TERMINAL BLOCK 30A ELF975 FUSE HOLDER 30A 250V 1P ELF830 FUSE 15A 250V ELM614 OMRON STEAM TIMER H3DE el : JA-6G 120 VOLTS Description View : INSIDE (See OVEN BACK) Quantity...
  • Page 44 240 VOLTS 1 PHASE SIMPLE − JAOP − GAS P240S−G1...

  • Page 45: View : Panel

    Item Part Number ELC495 MOTOR REVERSING CONTACTOR 2HP ELC505B CONTACTOR COIL (ONLY) ELO098 OVERLOAD TELEMECANIQUE 2.5 TO 4 AMPS ELO098 OVERLOAD 2.5 - 4 Amps. ELO125 OVERLOAD BASE RELAY ELM715 PRESET TIMER 25SEC. OFF - 150SEC. ON ELB073 TERMINAL BLOCK 30A ELF970 FUSE HOLDER 30A 250V 2P ELF820...
  • Page 46 208 VOLTS 3 PHASES SIMPLE − JAOP − GAS P208S−G1...
  • Page 47 Item Part Number ELF995 FUSEHOLDER 30A 250V 3P ELF820 FUSE 8A 250V ELB071 TERMINAL BLOCK 2P 175A ELO098 OVERLOAD TELEMECANIQUE 2.5 TO 4 AMPS ELO098 OVERLOAD 2.5 - 4 Amps. ELC495 MOTOR REVERSING CONTACTOR 2HP ELC505B CONTACTOR COIL (ONLY) ELB073 TERMINAL BLOCK 30A ELL050 GROUND LUG...
  • Page 48 220 VOLTS 1 PHASE SIMPLE − JAOP − GAS P220S−G1...
  • Page 49 Item Part Number ELC495 MOTOR REVERSING CONTACTOR 2HP ELC505B CONTACTOR COIL (ONLY) ELO098 OVERLOAD TELEMECANIQUE 2.5 TO 4 AMPS ELO098 OVERLOAD 2.5 - 4 Amps. ELO125 OVERLOAD BASE RELAY ELM715 PRESET TIMER 25SEC. OFF - 150SEC. ON ELC640 CONTROL RELAY BASE AND ELC630 CONTROL RELAY 12A COIL 120V ELB073...

  • Page 50: Electric Schematics

    SECTION ELECTRIC SCHEMATICS...
  • Page 51 OVEN 5 A. SWITCH HIGH HIGH LIMIT LIMIT 140° 110° COOLING P.L. PROOFER SWITCH 20 A. 20 A. LIQUID LEVEL PROOFER VALVE L1 T1 L1 T1 L2 T2 L3 T3 L2 T2 L3 T3 L1 T1 L2 T2 L3 T3...
  • Page 52 OVEN 5 A. SWITCH HIGH HIGH LIMIT LIMIT 140° 110° COOLING P.L. PROOFER SWITCH 20 A. 20 A. LIQUID LEVEL PROOFER VALVE L1 T1 L2 T2 L3 T3 L1 T1 L2 T2 L3 T3 ELECTRONIC TIMER AV−M1 THERMOSTAT M1−A M1−B AR−M1...
  • Page 53 100 VA 5 A. 5 A. 120−240V> 120−240V HIGH LIMIT 110° OVEN SWITCH PROOFER SWITCH BULB COOLING 20 A. 50 VA 120−240V> LIQUID 120−240V 2 A. LEVEL PROOFER VALVE ELECTRONIC TIMER THERMOSTAT OVEN AV−M1 SWITCH M1−A AR−M1 COOKING TIMER H5CX (MODE A−1)
  • Page 54 OVEN THERMOSTAT 5 A. SWITCH HIGH LIMIT 110° HIGH LIMIT 140° COOLING P.L. ELECTRONIC TIMER AV−M1 HIGH PRESSURE SWITCH LIMIT M1−A M1−B AR−M1 COOKING TIMER H5CX (MODE A−1) COOKING SWITCH BULB BUZZER 3/4HP MOTOR TOTAL POWER: 1.2 Kw SPARKING DETECTION...
  • Page 55 OVEN 5 A. SWITCH HIGH LIMIT 110° HIGH COOLING LIMIT 140° P.L. ELECTRONIC TIMER PRESSURE AV−M1 SWITCH THERMOSTAT M1−A M1−B AR−M1 COOKING TIMER H5CX (MODE A−1) COOKING BULB SWITCH BUZZER 120 / 208 1.0A 5.0A 4.0A 120 / 240 1.0A 5.0A...
  • Page 56 FOR SUPPLY SYSTEMS CONSISTING OF A DELTA SECONDARY TRANSFORMER, MAKE SURE THAT THE PHASE FEEDER WITH THE HIGHEST VOLTAGE (HIGH LEG) IS CONNECTED TO L3 IN THE SUPPLY BOX OF THIS OVEN (120 / 240V. 3 PH. SYSTEMS). 120 / 208 1.0A 4.0A 3.0A...
  • Page 57 100 VA 120−240V> 5 A. 5 A. 120−240V HIGH LIMIT 110° OVEN SWITCH BULB COOLING ELECTRONIC TIMER OVEN THERMOSTAT SWITCH COOKING TIMER H5CX (MODE A−1) HIGH LIMIT 140° COOKING SWITCH BUZZER P.L. 3/4HP MOTOR 6.0A 6.0A TOTAL POWER: 1.2 Kw AV−M1...

  • Page 58: Limited Warranty

    LIMITED WARRANTY (Continental United States Of America And Canada Only) Doyon Equipment Inc. guarantees to the original purchaser only that its product are free of defects in material and workmanship, under normal use. This warranty does not cover any light bulbs, thermostat calibration or defects due to or resulting...

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