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- Page 1 This .pdf document is bookmarked Operating Instructions and Parts Manual MT Series 2-speed Electric Trolley 427 New Sanford Road LaVergne, Tennessee 37086 Document No. M-140183 Ph.: 800-274-6848 Edition 1 06/2020 www.jettools.com Copyright © 2020 JET...
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Page 2: Important Safety Instructions
Do not use this trolley for other than its will be using with this trolley. intended use. If used for other purposes, JET Anticipate stopping points and allow the trolley disclaims any real or implied warranty and to come to a smooth stop. -
Page 3: Table Of Contents
8.2 Lubrication ..............................10 8.3 Additional servicing ..........................10 9.0 Pendant controllers for Trolley with TS Hoist ....................10 10.0 Troubleshooting MT Series Trolleys ......................11 11.0 Replacement Parts ............................. 12 11.1.1 MT050 and MT100 Trolley Frame – Exploded View ................13 11.1.2 MT050 and MT100 Trolley Frame –... -
Page 4: Introduction
The JET MT trolley ranges from 1/2 ton to 5 ton and is designed to pair with a TS series JET hoist. The trolley is made of thick steel elements, including side plates, wheel axles, suspension bolts, and center load plate. -
Page 5: Mt Trolley Specifications
4.0 MT Trolley Specifications The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations. -
Page 6: Mt Trolley With Ts Series Hoist - Dimensions
4.1 MT trolley with TS series hoist – dimensions MT Trolleys are designed to pair with the TS hoists. Figure 4-2 TS050 TS100 TS200 TS300 TS500 model MT050 MT100 MT200 MT300 MT500 Trolley stock no. 140183 140185 140187 140189 140190 15-3/16"... -
Page 7: Unpacking
6.0 Installation & Assembly a beam. These will be contacted by the rubber bumpers on the trolley to help cushion impact. The MT Series trolley is designed to run on standard “I” beams, wide-flanged “H” beams, or Open-end beams must have... - Page 8 Figure 6-2 Figure 6-5 2. Align tabs on top of hoist (Figures 6-3,6-4) to 4. Locate the grey and orange wires in the hoist. holes on underside of trolley. Secure with the See Figure 6-6. The grey wire will control the existing pins, washers and hex nuts.
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Page 9: Electrical Connections
Recommended Gauges (AWG) of Extension Cords 7.0 Electrical connections Extension Cord Length * Electrical connections must be made by a qualified electrician in compliance Amps feet feet feet feet feet feet with all relevant codes. This machine must be < 5 properly grounded to help prevent electrical 5 to 8 shock and possible fatal injury. -
Page 10: User-Maintenance
8.0 User-maintenance The trolley should be inspected on a routine basis, with particular attention to these: Tightness of all fasteners Cables/leads for broken wires, corroded or loose terminals, damaged insulation. Contactors and pendant controls for loose or corroded terminals. -
Page 11: Troubleshooting Mt Series Trolleys
10.0 Troubleshooting MT Series Trolleys Table 5 WARNING: Some remedies may required a qualified electrician. Trouble Probable Cause Remedy Trolley will not No incoming power, or low voltage. Check trolley connections to power operate, or operates source. Make sure power source intermittently. -
Page 12: Replacement Parts
Number of your machine available when you call will allow us to serve you quickly and accurately. Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET. Some parts are shown for reference only, and may not be available individually. -
Page 13: Mt050 And Mt100 Trolley Frame - Exploded View
11.1.1 MT050 and MT100 Trolley Frame – Exploded View... -
Page 14: Mt050 And Mt100 Trolley Frame - Parts List
11.1.2 MT050 and MT100 Trolley Frame – Parts List Index No. Part No. Description Size 1 ....MT050-A01 ....Electric Frame Assembly ................1 ....MT100-A01 ....Electric Frame Assembly ................1 2 ....F006035 ....C-Retaining Ring, Int ..........R-40 ......4 3 .... -
Page 15: Mt050 And Mt100 Trolley Motor - Exploded View
11.2.1 MT050 and MT100 Trolley Motor – Exploded View... -
Page 16: Mt050 And Mt100 Trolley Motor - Parts List
11.2.2 MT050 and MT100 Trolley Motor – Parts List Index No. Part No. Description Size 1 ....MT050-B01 ....Oil Seal ..............Ø 25×Ø 40×6t ....1 2 ....BB-6204Z ....Bearing ..............6204Z ......2 3 ....F006075 ....C-Retaining Ring, Int ..........R-47 ......1 4 .... -
Page 17: Mt050 And Mt100 Trolley Electricals - Exploded View
11.3.1 MT050 and MT100 Trolley Electricals – Exploded View 11.3.2 MT050 and MT100 Trolley Electricals – Parts List Index No. Part No. Description Size 1 ....TS-1482031 ....Socket Hd Cap Screw ..........M6×1.0×16L ....6 2 ....TS-2361061 ....Spring Washer ............M6 ......... 6 3 .... -
Page 18: Mt200 Trolley Frame - Exploded View
11.4.1 MT200 Trolley Frame – Exploded View... -
Page 19: Mt200 Trolley Frame - Parts List
11.4.2 MT200 Trolley Frame – Parts List Index No. Part No. Description Size 1 ....MT200-A01 ....Electric Frame Assembly ................1 3 ....BB-6205ZZ ....Bearing ..............6205ZZ......8 4 ....MT200-A04 ....Plain Wheel ............. Ø 119×49L ..... 2 5 .... -
Page 20: Mt200 Trolley Motor - Exploded View
11.5.1 MT200 Trolley Motor – Exploded View... -
Page 21: Mt200 Trolley Motor - Parts List
11.5.2 MT200 Trolley Motor – Parts List Index No. Part No. Description Size 1 ....MT050-B01 ....Oil Seal ..............Ø 25×Ø 40×6t ....1 2 ....BB-6204Z ....Bearing ..............6204Z ......2 3 ....MT050-B03 ....Retaining Ring ............R-47 ......1 4 .... -
Page 22: Mt200 Trolley Electricals - Exploded View
11.6.1 MT200 Trolley Electricals – Exploded View 11.6.2 MT200 Trolley Electricals – Parts List Index No. Part No. Description Size 1 ....TS-1503041 ....Socket Hd Cap Screw ..........M6×1.0×16L ....6 2 ....TS-2361061 ....Spring Washer ............M6 ......... 6 3 .... -
Page 23: Mt300 And Mt500 Trolley Frame - Exploded View
11.7.1 MT300 and MT500 Trolley Frame – Exploded View... -
Page 24: Mt300 And Mt500 Trolley Frame - Parts List
11.7.2 MT300 and MT500 Trolley Frame – Parts List Index No. Part No. Description Size 1 ....MT300-A01 ....Motor Frame Assembly.................. 1 ....MT500-A01 ............................1 2 ....BB-6207Z ....Bearing ..............6207Z ......8 3 ....MT300-A03 ....Gear Wheel ............. M3.5×39T×67L....2 4 .... -
Page 25: Mt300 And Mt500 Trolley Motor - Exploded View
11.8.1 MT300 and MT500 Trolley Motor – Exploded View... -
Page 26: Mt300 And Mt500 Trolley Motor - Parts List
11.8.2 MT300 and MT500 Trolley Motor – Parts List Index No. Part No. Description Size 1 ....MT300-B01 ....Brake End Cover ................... 1 2 ....F001208 ....Phillips Pan Hd Mach Screw ........M5×0.8×8L ....4 3 ....TS-2361051 ....Spring Washer ............M5 ......... 4 4 .... -
Page 27: Mt300 And Mt500 Trolley Electricals - Exploded View
11.9.1 MT300 and MT500 Trolley Electricals – Exploded View 11.9.2 MT300 and MT500 Trolley Electricals – Parts List Index No. Part No. Description Size 1 ....TS-1482031 ....Hex. Recess Bolt ............ M6×1.0×16L ....6 2 ....TS-2361061 ....Spring Washer ............M6 ......... 6 3 .... -
Page 28: Electrical Connections
12.0 Electrical connections 12.1 MT Trolley wiring... -
Page 29: Warranty And Service
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason ®... - Page 32 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.com...
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