Berkeley SW40B Series Installation, Operation & Parts Manual

Submersible waste handler pumps

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293 Wright Street • Delavan, WI 53115
Submersible Waste
Handler Pumps
INSTALLATION, OPERATION, & PARTS MANUAL
SAFETY INFORMATION
Carefully read and follow all safety instructions in this
manual or on pump.
This is the safety alert symbol. When you see this
symbol on your pump or in this manual, look for one of the
following signal words and be alert to the potential for
personal injury!
warns about hazards that will cause serious
personal injury, death or major property damage if ignored.
warns about hazards that can cause serious
personal injury, death or major property damage if ignored.
warns bout hazards that will or can cause
minor personal injury or property damage if ignored.
The word NOTICE indicates special instructions which are
important but not related to hazards.
1. Read these rules and instructions carefully. Failure to
follow them could cause serious bodily injury and/or
property damage.
2. Check your local codes before installing. You must com-
ply with their rules.
3. Vent sewage or septic tank according to local codes.
4.
Hazardous voltage. Disconnect electri-
cal power from pump when working on or handling
pump for any reason. Do not use automatic reset
controls with this pump.
5. Always keep pump properly serviced and maintained.
6. Use pump for designed task – that is, pumping domestic
sewage and waste water containing solids. Do not pump
metal particles, rocks, or other hard objects.
7. Do not pump corrosive or flammable liquids with this
pump.
DESCRIPTION
These submersible wastewater pumps are designed for
sewage, trash, effluent and wastewater removal or transfer,
sump drainage, dewatering, flood control and for circulation.
Internal circuitry detects seal leakage and overheating of
windings. Available options include lift-out system compo-
nents, control panels, switches and alarms.
NOTICE: This unit is not designed for applications involving
salt water or brine! Use with salt water or brine will void
warranty.
©2004
SW40B/SWH40B/SW60B Series
SPECIFICATIONS
Power Supply Required: . . . . . . . . . . . . . .230/208-230/460
(See the "Motor" Specifications Chart)
Motor Duty: . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intermittent
Maximum Liquid Temperature: . . . .1 Phase – 104° F (40°C)
Discharge Adapter: . . . . . . . . . . . . . . . . . . . . . . . . .4" or 6"
Power Cable: . . . . . . . . . . . . . . . . . . . . . . .Type SO or STO
Volute, Impeller, Pump Body: . . . . . . . . .Class 30 Cast Iron
Wear Ring and Impeller Bushing: . . . . . . . . . . . . . . .Bronze
O-Rings and Elastomer part of Shaft Seals: . . . . . . .Buna-N
Shaft Seal Faces: . . . . . . . . . . . . .Carbon and Ceramic with
Fasteners in contact with liquid
being pumped: . . . . . . . . . . . . . . . . . . . . . . .Stainless Steel
MODEL NUMBER CROSS
REFERENCE CHART
New Model Number
SW40300225MB
SW40300325MB
SW40500225MB
SW40500325MB
SWH40750325MB
SWH401000325MB
SWH401200325MB
SW60750325MB
SW601000325MB
SW601200325MB
Printed in U.S.A.
3 Phase – 140° F (60°C)
Stainless Steel Trim
Original Model Number
40SW1-4013
40SW3-4013
40SW1-4011
40SW3-4011
40SWHH3-4513
40SWHH3-4512
40SWHH3-4511
60SW3-6013
60SW3-6012
60SW3-6011
BE501 (Rev. 4/15/04)

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Summary of Contents for Berkeley SW40B Series

  • Page 1 SW40B/SWH40B/SW60B Series 293 Wright Street • Delavan, WI 53115 Submersible Waste Handler Pumps INSTALLATION, OPERATION, & PARTS MANUAL SAFETY INFORMATION SPECIFICATIONS Carefully read and follow all safety instructions in this Power Supply Required: ....230/208-230/460 manual or on pump.
  • Page 2: Motor Specifications

    Figure 2: SW40B Single Phase with Thermal overload and leak detection probe. Use a three-pole contactor to prevent start relay chatter at shutdown. Connect as shown with dotted line when not using 3-pole contactor. Single phase units that are not installed with Berkeley control panels require a capacitor/overload package. Purchase the package through the Berkeley catalog.
  • Page 3: Installation

    INSTALLATION Table II: Full Load Motor Current in Amps Pump Mount Three Phase Single Phase Install the pump as a free standing unit or with a guide rail Model No.* 208V 230V 460V 230V lift-out system. See Page 6 for lift-out system details. SW40500225MB 19.4 17.5...
  • Page 4 6. Using two screwdrivers, remove the outer seal spring 12. With the pump on its side, remove the six bolts holding and seal face from the shaft (Figure 5). the seal plate to the motor housing. Separate the motor housing from the seal plate by about 1" (tap with lead 7.
  • Page 5 7. Lower the motor housing to 1-2" above the seal plate; 14. Install the free-standing legs (if used) on the volute; connect the leak detector probe lead (Figure 12). stand the volute on it’s feet. 15. Raise the pump with the hoist and lower the pump onto Risk of hand or finger mutilation.
  • Page 6: Troubleshooting

    Guide Rail Lift-out System TROUBLESHOOTING See Figure 18 for installation dimensions. Bolt the upper rail To avoid unnecessarily removing the pump from the sump, bracket to the flange on the sump cover. Set the discharge disconnect the leak detection probe wire from the pump. If base adapter in place and cut the guide rails to fit from 2"...
  • Page 7 3/8-16 UNC X 1-1/4" (2) Required Intermediate Rail Bracket (Optional) Upper Rail Bracket Guide Rail Flange (User Intermediate Supplied) Rail Bracket (Optional) If span is more than 12', C L Guide Rail use intermediate rail bracket for support. 3/4" Dia. (4) Mounting bolts 5/8–11 UNC x 2 3/4"...
  • Page 8 2004 0895...
  • Page 9 Repair Parts List SW40B/SWH40B/SW60B Submersible Waste Handler Pumps SW40300225MB SW40300325MB SWH40750325MB SW60750325MB SW40500225MB SWH401000325MB SW601000325MB Part Description Qty. SW40500325MB SWH401200325MB SW601200325MB Eye Bolt W25918 W25918 W25918 3/8-16X1-1/4” Hex Head Cap Screw SS S23568 S23568 S23568 3/8” Lockwasher, SS S23036 S23036 S23036 Terminal Cover Assembly†...
  • Page 10 If within twelve (12) months from the date of installation or twenty-four (24) months from the date of manu- facture any such product shall prove to be defective, it shall be repaired or replaced at Berkeley’s/Wicor’s option, subject to the terms and conditions set forth below.

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