THORLABS DDSM100 User Manual

THORLABS DDSM100 User Manual

Direct drive translation stage

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DDSM100
Direct Drive Translation Stage
User Guide
Original Instructions
HA0266T

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Summary of Contents for THORLABS DDSM100

  • Page 1 DDSM100 Direct Drive Translation Stage User Guide Original Instructions HA0266T...
  • Page 2: Table Of Contents

    Chaper 7 Regulatory ....................19 7.1 Declarations Of Conformity ............19 7.1.1 For Customers in Europe ..............19 7.1.2 For Customers In The USA ..............19 7.2 CE Certification ................20 Chaper 8 Thorlabs Worldwide Contacts ..............22 Page 0 23108-D02...
  • Page 3: Introduction

    1.5 µm. Along with the Thorlabs KBD101 controller and the Thorlabs software interface, it forms a truely plug and play system. The DDSM100 stage has been designed for easy XY configuration when used with the DDSMP1 XY adapter plate. Two KBD101 controllers are then required to control two stages simultaneously in the XY configuration.
  • Page 4: Chaper 2 Safety

    DDSM100 Direct Drive Translation Stage Chapter 2 Safety 2.1 Safety Information For the continuing safety of the operators of this equipment, and the protection of the equipment itself, the operator should take note of the Warnings, Cautions and Notes throughout this handbook and, where visible, on the product itself.
  • Page 5: General Warnings

    Chapter 2 Safety 2.2 General Warnings Warning If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In particular, excessive moisture may impair operation. Spillage of fluid, such as sample solutions, should be avoided. If spillage does occur, clean up immediately using absorbant tissue.
  • Page 6: Chaper 3 Installation

    DDSM100 Direct Drive Translation Stage Chapter 3 Installation 3.1 Unpacking Note Retain the packing in which the unit was shipped, for use in future transportation. Caution Once removed from its packaging, the stage can be easily damaged by mishandling. The unit should only be handled by its base, not by any attachments to the moving platform.
  • Page 7: Mounting The Stage To The Work Surface

    3.2.3 Mounting the Stage to the Work Surface The DDSM100 stage is mounted to the working surface by two M6 x 25mm (1/4-20 x 1”) screws. The mounting holes are accessed from the top of the stage - see Fig. 3.1.
  • Page 8: Mounting In Multi-Axis Configurations

    DDSM100 Direct Drive Translation Stage 3.2.4 Mounting In Multi-Axis Configurations For dual-axis applications, two DDSM100 stages can be bolted together in an XY configuration by using the DDSMP1 attachment plate. Fig. 3.2 Typical XY Configuration Regarding Fig. 3.2 above: Caution During item (1), use the bolts supplied.
  • Page 9: Electrical Connections

    Chapter 3 Installation 3.3 Electrical Connections The stage must be driven by a Thorlabs KBD101 controller. Connect the motor flying lead to the MOTOR connector on the controller rear panel. Fig. 3.3 Electrical connections Pin out information for the connector on the motor lead is detailed below..
  • Page 10: Chaper 4 Operation

    Chapter 4 Operation 4.1 General Caution The DDSM100 stage is designed to be driven by the Thorlabs KBD101 Brushless DC Motor K-Cube. For full compatibility, the controller should have Firmware version 1.0.1 or higher. The Firmware version is displayed on start up - see the associated controller manual for more information.
  • Page 11: Using The Kinesis Software

    - see the following pages for more information. 4.2 Using the Kinesis software 1) If it is not already running, start the Kinesis software - Start/Programs/Thorlabs/ Kinesis/Kinesis The software reads in the stage and controller information on boot up and the GUI panel shown below is displayed..
  • Page 12 DDSM100 Direct Drive Translation Stage Note The MOTOR DRIVE connectors for each channel/axis contain an EEPROM, which stores the factory default settings for the set up parameters. When the stage is connected, these settings are loaded into the controller on start up, and are tuned for loads up to the 250 g (0.55 lb) maximum, at speeds up to 500 mm/s.
  • Page 13 Hardware’ box, then click ‘OK’. This will ensure that the same parameter settings will be loaded next time the unit is powered up - even in the absence of a PC. Table 4.1 DDSM100 Position Loop Parameter Adjustment Guidelines Load Range(g)
  • Page 14: Using The Apt Software

    DDSM100 Direct Drive Translation Stage 4.3 Using the APT software 1) If it is not already running, start the APTUser utility - Start/Programs/Thorlabs/APT User/APT User The APT server reads in the stage and controller information on boot up and the GUI panel shown below is displayed.
  • Page 15 Hardware’ box, then click ‘OK’. This will ensure that the same parameter settings will be loaded next time the unit is powered up - even in the absence of a PC. Table 4.1 DDSM100 Position Loop Parameter Adjustment Guidelines Load Range(g)
  • Page 16 DDSM100 Direct Drive Translation Stage Table 4.2 DDSM100 Load vs Maximum acceleration recommendations Load (g) Approximate Max Acceleration (mm/s²) The values quoted above are the maximum values recommended to avoid over current errors. These values are a guideline only, and depending on the shape of the mass and the velocities used, these values may require further adjustment, particularly if the stages are mounted in an XY configuration.
  • Page 17: Position Error Messages

    Chapter 4 Operation 4.4 Position Error Messages. Caution The maximum velocity at which the encoder can operate is approximately 3000 mm/sec. Above this speed, encoder pulses may be lost and, as a result, the position readout becomes incorrect. This renders normal operation impossible because phase commutation of the motor is also based on the encoder reading.
  • Page 18: Chaper 5 Maintenance And Accessories

    DDSM100 Direct Drive Translation Stage Chapter 5 Maintenance and Accessories 5.1 Maintenance Repetetive movement over long periods can result in build up of lubricant which can cause uneven motion. Periodically, the stage should be powered down and the top platform moved from one end of travel to the other several times to redistribute the bearing lubricant.
  • Page 19: Chaper 6 Specification

    Chapter 6 Specification Chapter 6 Specification Parameter Value Travel Range 100 mm (3.9") Velocity (Max) 500 mm/s Acceleration (Max) 5000 mm/s Bidirectional Repeatability ±1.5 µm Backlash N/A (No Leadscrew) Min Incremental Movement 500 nm Horizontal Load Capacity 0.9 kg (1.98 lbs) Absolute On-Axis Accuracy ±5.0 µm Straightness/Flatness...
  • Page 20: Motor Specification

    DDSM100 Direct Drive Translation Stage 6.1 Motor Specification Parameter Value Magnetic Pitch 30 mm 1.2 A Maximum Continuous Current Maximum Current (5 sec) Motor Resistance at 20° C 1.3 Ω Phase to Phase Inductance 45 µH Phase to Phase Force Constant...
  • Page 21: Chaper 7 Regulatory

    Chapter 7 Regulatory Chapter 7 Regulatory 7.1 Declarations Of Conformity 7.1.1 For Customers in Europe See Section 7.2. 7.1.2 For Customers In The USA This equipment has been tested and found to comply with the limits for a Class A digital device, persuant to part 15 of the FCC rules.
  • Page 22: Ce Certification

    DDSM100 Direct Drive Translation Stage 7.2 CE Certification Page 20 23108-D02...
  • Page 23 Chapter 7 Regulatory Page 21 Rev G Apr 2019...
  • Page 24: Chaper 8 Thorlabs Worldwide Contacts

    Waste treatment is your own responsibility. "End of life" units must be returned to Thorlabs or handed to a company specializing in waste recovery. Do not dispose of the unit in a litter bin or at a public waste disposal site.
  • Page 25 www.thorlabs.com...

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