Atlas Copco QLT M10 Instruction Manual
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Atlas Copco QLT M10 Instruction Manual

Portable light tower generator
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Instruction Manual
For Portable Light Tower Generator
English
QLT M10
Engine Kubota D1105

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  • Page 1 Instruction Manual For Portable Light Tower Generator English QLT M10 Engine Kubota D1105...
  • Page 3 Instruction Manual For Portable Light Tower Generator QLT M10 Original instructions Printed matter N° 9829 3523 00 ATLAS COPCO - PORTABLE ENERGY DIVISION www.atlascopco.com 07/2014...

  • Page 4: Table Of Contents

    Neglecting maintenance or making changes to the setup of the machine can result in major hazards, including fire risk. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors.

  • Page 5: Table Of Contents

    Preface Table of contents Maintenance ..........27 Daily inspection ......... 27 Please read the following instructions carefully before starting to use your compressor. Lamp replacement........27 Safety Information ........7 Engine maintenance ........28 It is a solid, safe and reliable machine, built according to the latest technology.
  • Page 6 ITEM MAIN PARTS LAMP LIFTING DEVICE DRAW BAR CUBICLE CANOPY ENGINE FRAME UNDER CARRIAGE - 6 -...

  • Page 7: Safety Information

    Crush hazard. unit and contact Atlas Copco. Ensure the light tower is in good operating condition: When operating or working on the light tower, keep hands and...

  • Page 8: Engine Safety

    Engine safety CAUTION DANGER Operator safety Risk of severe burn. Asphyxiation hazard. Before handling lights, allow - Operate the engine outdoors DANGER lights to cool for 15 minutes. and keep away from engine exhaust. Explosion hazard. - If operating in an enclosed - Keep engine, fuel, and other area, vent exhaust fumes to combustibles away from...

  • Page 9: Service Safety

    Service safety During servicing CAUTION ∞ Keep hands, feet, and loose clothing away from Risk of severe burn. Before servicing moving parts on engine and generator. - Do not touch the engine, exhaust pipes, or areas near ∞ Keep the light tower and all its components clean. the exhaust at rear of trailer.

  • Page 10: Labels

    Labels Labels provide instructions and information. They also warn of hazards. For convenience and safety, keep all labels in legible condition, replacing labels when damaged or missing. Replacement labels are available from the factory. Samples of labels and their descriptions are provided in Table 1.1. Figure 1.1 Label locations - 10 -...
  • Page 11 Table 1.1 Label samples and descriptions Label Description Label Description Danger: Falling equipment Warning: Falling equipment Danger: Shock hazard Warning: Crush hazard - 11 -...
  • Page 12 Label Description Label Description Caution: PanelDamage Maintenance panel release instructions Caution: Lifting Point Warning: Pinch hazard and rotating machinery Warning: Secure transport lock Engine coolant overflow bottle equipment - 12 -...
  • Page 13 Label Description Label Description Danger: Shock hazard Engine startup/shutdown Do not spray Metal halide lamp information - 13 -...
  • Page 14 Label Description Label Description Danger: Engine hazard Electrical ground Danger: Shock hazard Warning: Falling equipment Warning: Stand clear equipment Warning: hot surface Data plate T Caution: Panel damage - 14 -...
  • Page 15 Label Description Label Description Towing instructions Towin instructions Warning: Ultraviolet radiation Danger: Engine hazard Tower operation Maintenance panel release instructions Danger: High voltage - 15 -...

  • Page 16: Assembly

    Assembly Light fixtures Tow hitch Before using your light tower for the first time, attach follow the procedure below. There are 3 options for tow hitch. the light fixtures to the light tower mast (see Figure To reverse the tow hitch: - Pintle hook 2.1) and install wiring to the junction box (see Figure 2.2).
  • Page 17 Figure 2.2 Light fixture wiring - 17 -...

  • Page 18: Operation

    Operation Safety • For engine operating instructions, see page 24. power (Option) D - Engine key switch and glow-plug indicator. Before operating the light tower, read and be familiar Hour meter with this instruction manual. Read and follow all safety instructions (see page 7). Towing and hoisting CAUTION Before towing...

  • Page 19: During Towing

    than the trailer’s gross vehicle weight rating follows: (GVWR). The GVWR is displayed on the light 1. Locate the levelling jack on the trailer drawbar at tower vehicle identification tag (see Figure 3.2). the front of the trailer. b Inspect the tow hitch and coupling for wear and 2.

  • Page 20: Location

    Location • To achieve the best possible light coverage, locate the light tower on the same level as the area to be lighted, or higher. • To reduce the risk of personal injury, ensure the surrounding area is in good order and free of debris.

  • Page 21: Deployment

    Deployment the locking pin snaps into position with an audible e Ensure the mast is not attached to the maintenance “click.” panel with the lifting chain (Figure 3.4). 7. Pull the jack locking pin and rotate the jack Take the weather into account: do not raise or use Levelling the trailer downward until the locking pin engages.
  • Page 22 Figure 3.4 Maintenance panel lifting chain 2. To raise the tower, see Figure 3.5 and follow these instructions: a Remove the horizontal-lock pin from the transport cradle. b Rotate the handle of the drawbar-mounted winch to tighten the cable and raise the light tower mast. c Continue turning the handle until the mast is in the vertical position and the spring-loaded vertical- lock pin automatically snaps into place.

  • Page 23: Lowering The Tower

    Lowering the tower Before moving or storing the light tower, lower the mast and lock it in place. To lower the tower, see Figure 3.6 and use the following instructions. 1. Turn off the tower lights and the engine. For increased lamp life, allow the lights to cool for 15 minutes before proceeding.

  • Page 24: Engine Operation

    Engine operation and hold the key at the START position. 4. Release the key as soon as the engine starts, or after Starting the engine 10 seconds if the engine does not start. 1. Before starting the engine: a Observe all engine safety precautions in page 8. b Check engine oil, fuel, and coolant levels.

  • Page 25: Lights

    Stopping the engine Lamps that will not turn on • After the lamps are turned off, they will not turn on again until they are cool. The lamps can take up To stop the engine: If the lamps do not light when power is applied, to 15 minutes to cool.

  • Page 26: Power Receptacle

    Power receptacle( Option ) - Check the generator and attached devices for Derating defects. All generator sets are subject to derating for altitude The light tower control panel is equipped with a and temperature. Derating will reduce available receptacle to provide power to external devices, such reserve power to the receptacle.

  • Page 27: Maintenance

    Maintenance Daily inspection Lamp replacement c Remove the screws securing the flange rings and remove the flange rings. When the light tower is in regular use, the following To replace a light bulb (lamp), refer to Figure 4.1 and d Remove the protective lamp cover with the gasket items should be checked daily: follow the instructions below.

  • Page 28: Engine Maintenance

    Engine maintenance 4. Raise the light tower mast, and the attached panel, Servicing the engine using the drawbar-mounted winch (see page 21). Raise the panel fully, bringing the mast to vertical For engine-related maintenance and servicing, see the so that the vertical-lock pin engages. Using the maintenance panel engine instruction manual.
  • Page 29 Figure 4.4 Engine control circuit diagram - 9829 3508 03 - 29 -...
  • Page 30 4.5 Circuit diagram 230V 50Hz with / without universal socket - 9829 3943 00 - 30 -...
  • Page 31 4.6 Circuit diagram 230V 50Hz Earth leakage breaker with / without universal socket - 9829 3944 00 - 31 -...
  • Page 32 4.7 Circuit diagram 240V 60Hz with / without universal socket - 9829 3537 00 - 32 -...
  • Page 33 4.8 Circuit diagram 120V 60Hz with GFCI socket - 9829 3929 00 - 33 -...
  • Page 34 Figure 4.10 Circuit diagram Trailer wiring - 1092 7120 00 - 34 -...
  • Page 35 Figure 4.11 Dimension drawing - 35 -...
  • Page 36 Figure 4.12 Dimension drawing - 36 -...
  • Page 37 Figure 4.13 Dimension drawing - 37 -...

  • Page 38: D900 Axle With Leaf Springs Use And Maintenance Manual

    D900 axle with leaf springs use and maintenance manual Axle - 38 -...

  • Page 39: Safety Precautions

    Safety Precautions • Tighten shaft nut, then back to loose 1/2 turn (180 °), then tighten 1/4 turn (90 °). • Not allowed on the shaft tube welding or drilling. • Check the wheel functioning - is free to rotate, and the wheel can not be detected with axial clearance.

  • Page 40: Wire Connection Cubicle 50Hz

    Wire Connection Cubicle 50HZ - 40 -...

  • Page 41: Wire Connection Cubicle 60Hz

    Wire Connection Cubicle 60HZ - 41 -...

  • Page 42: Wire Connection Cubicle 50Hz Elcb

    Wire Connection Cubicle 50Hz ELCB - 42 -...
  • Page 43 Option LIGHT TOWER Feature Feature Value Road light system General (Tail light) Special data plate Towing eye Ball coupling hitch Ring towing hitch Combo hitch Cubicle with WeiPu 230V50Hz socket (*) Cannot combine with (*) Cubicle with WeiPu 240V60Hz socket (*) Cannot combine with (*) Cubicle with Duplex 120V60Hz socket (*) 60Hz only...
  • Page 44 - 44 -...

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