KROHNE OPTISOUND 3010 C Handbook
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KROHNE OPTISOUND 3010 C Handbook

Ultrasonic level transmitter two-wire 4 ... 20 ma/hart
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OPTISOUND 3010 C
Handbook
Ultrasonic Level Transmitter
Two-wire 4 ... 20 mA/HART

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Summary of Contents for KROHNE OPTISOUND 3010 C

  • Page 1 OPTISOUND 3010 C Handbook Ultrasonic Level Transmitter Two-wire 4 … 20 mA/HART...

  • Page 2: Table Of Contents

    How to proceed if a repair is necessary ................42 Dismount..........................43 Dismounting steps......................43 Disposal ......................... 43 Supplement ..........................44 Technical data ........................ 44 Dimensions ........................48 Trademark ........................49 OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 3 Contents Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions. Editing status: 2019-03-12 OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 4: About This Document

    This arrow indicates a single action. Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 5: For Your Safety

    During work on and with the device, the required personal protective equipment must always be worn. Appropriate use OPTISOUND 3010 C is a sensor for continuous level measurement. You can find detailed information about the area of application in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.

  • Page 6: Safety Label On The Instrument

    Installations in the US shall comply with the relevant requirements of the National Electrical Code (ANSI/NFPA 70). Installations in Canada shall comply with the relevant requirements of the Canadian Electrical Code. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 7: Product Description

    Housing with electronics • Housing lid with integrated display and adjustment module (optional) The components are available in different versions. Fig. 1: OPTISOUND 3010 C, version with plastic housing Housing lid with integrated display and adjustment module (optional) Housing with electronics 3 Process fitting with transducer Type label The type label contains the most important data for identification and use of the instrument: •...

  • Page 8: Principle Of Operation

    Technical data: For example approvals, process temperature, process fitting/material, signal output, voltage supply, protection Principle of operation Application area OPTISOUND 3010 C is an ultrasonic sensor for continuous level measurement. It is suitable for liquids and solids in virtually all indus- tries, particularly in the water and waste water industry. Functional principle The transducer of the ultrasonic sensor transmits short ultrasonic pulses to the measured product. These pulses are reflected by...
  • Page 9 • Relative humidity 20 … 85 % Lifting and carrying With instrument weights of more than 18 kg (39.68 lbs) suitable and approved equipment must be used for lifting and carrying. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 10: Mounting

    Prior to setup you have to replace these protective caps with ap- proved cable glands or close the openings with suitable blind plugs. Reference plane for The reference plane for the measuring range is the lower edge of the measuring range transducer. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 11 (max. measuring distance) Measuring range Pressure/Vacuum Gauge pressure in the vessel does not influence OPTISOUND 3010 C. Low pressure or vacuum does, however, damp the ultrasonic pulses. This influences the measuring result, particularly if the level is very low. With pressures under -0.2 bar (-20 kPa) you should use a different measuring principle, e.g. radar or guided radar (TDR). OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 12: Mounting Instructions

    4 Mounting Mounting instructions Screwing in Screw OPTISOUND 3010 C into the mounting socket with an ap- propriate spanner applied to the hexagon of the process fitting. Max. torque see chapter "Technical data". Warning: The housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing.
  • Page 13 10 mm (0.394 in) out of the socket. Fig. 7: Recommended socket mounting If the reflective properties of the medium are good, you can mount OPTISOUND 3010 C on sockets which are higher than the length of the transducer. You will find recommended values for socket heights in the following illustration. The socket end should be smooth and burr- free, if possible also rounded.
  • Page 14 "clear view" to the measured product. In case of existing vessel installations, a false signal suppression should be carried out during setup. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 15 If there are agitators in the vessel, a false signal suppression should be carried out with the agitators in motion. This ensures that the interfering reflections from the agitators are saved with the blades in different positions. Fig. 12: Agitators Do not mount the instruments in or above the filling stream. Make sure Inflowing medium that you detect the product surface, not the inflowing product. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 16 (TDR). Standpipe measurement By using a standpipe (surge or bypass tube), the influence of vessel installations, foam generation and turbulence is excluded. Standpipes must extend all the way down to the requested min. level, as measurement is only possible within the tube. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 17 Fig. 14: Standpipe in the tank Vent hole: ø 5 … 10 mm (0.197 … 0.394 in) OPTISOUND 3010 C can be used from tube diameters of 40 mm (1.575 in). Avoid large gaps and thick welding joints when connecting the tubes.
  • Page 18 = max. filling of the flume; B = tightest constriction in the flume max. Position sensor 2 Venturi flume In general, the following points must be observed: • Installation of the sensor at the inlet side • Installation in the centre of the flume and vertical to the liquid surface • Distance to the Venturi flume • Min. distance of the sensor to max. storage level OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 19: Connecting To Power Supply

    No grease should be used when screwing the NPT cable gland or steel tube into the threaded insert. Standard grease can contain additives that corrode the connection between threaded insert and housing. This would influence the stability of the connection and the tightness of the housing. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 20: Connection Procedure

    9. Check the hold of the wires in the terminals by lightly pulling on them 10. Connect the screen to the internal ground terminal, connect the external ground terminal to potential equalisation OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 21: Wiring Plan, Single Chamber Housing

    Electronics and connec- tion compartment Display I 2 C Fig. 19: Electronics and connection compartment, single chamber housing Spring-loaded terminals for voltage supply Ground terminal for connection of the cable screening OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 22: Wiring Plan, Double Chamber Housing

    The following illustrations apply to the non-Ex as well as to the Ex-ia version. Housing overview Fig. 21: Double chamber housing Housing cover - connection compartment Blind plug Housing cover - electronics compartment Filter element for air pressure compensation Cable gland OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 23 Plug connector for service interface Connection compartment I 2 C Fig. 23: Connection compartment, double chamber housing Spring-loaded terminals for voltage supply Plug connector for service interface Ground terminal for connection of the cable screening OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 24: Switch-On Phase

    Fig. 24: Wiring plan - double chamber housing Voltage supply, signal output Switch-on phase Switch-on phase After connecting OPTISOUND 3010 C to power supply or after a voltage recurrence, the instrument carries out a self-check for approx. 30 seconds: •...

  • Page 25: Set Up With The Display And Adjustment Module

    The display and adjustment module is powered by the sensor, an ad- ditional connection is not necessary. Fig. 25: Insert display and adjustment module Note: If you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication, a higher lid with an inspection glass is required. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 26: Adjustment System

    Approx. 60 minutes after the last pressing of a key, an automatic reset to measured value indication is triggered. Any values not confirmed with [OK] will not be saved. Setup steps Address setting HART In HART-Multidrop mode (several sensors on one input) the address multidrop must be set before continuing with the parameter adjustment. You will OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 27 1. Move from the measured value display to the main menu by pushing [OK]. ▶ Basic adjustment Display Diagnostics Service Info 2. Select the menu item "Basic adjustment" with [->] and confirm with [OK]. Now the menu item "Min. adjustment" is displayed. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 28 Enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 29 In this menu item you can enter an unambiguous designation for the sor TAG sensor, e.g. the measurement loop name or the tank or product des- ignation. In digital systems and in the documentation of larger plants, a singular designation should be entered for exact identification of individual measuring points. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 30 100 % = 100.0 l Display - Backlight A background lighting integrated by default can be adjusted via the adjustment menu. The function depends on the height of the supply voltage. See "Technical data/Voltage supply". OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 31 Up to 3000 measured values are recorded (depending on the sensor) when starting a "Trend curve". Then the values can be displayed on a time axis. The oldest measured values are always deleted. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 32 A false echo memory should be created with low level so that all potential interfering reflec- tions can be detected. False signal suppression Change now? Proceed as follows: OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 33 Service - Extended set- The menu item "Extended setting" offers the possibility to optimise ting OPTISOUND 3010 C for applications in which the level changes very quickly. To do this, select the function "Quick level change > 1 m/min.". Extended setting quick level change > 1 m/min.
  • Page 34 If the function "Reset" is carried out, the sensor resets the values of the following menu items to the reset values (see table): Function Reset value Sensor address Max. adjustment 0 m(d) Sensor-specific basic adjustment. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 35 3.50: • Deutsch • English • Français • Espanõl Depending on the sensor type, see chapter "Technical data". Special parameters are parameters which are set customer-specifically on the service level with the adjustment software PACTware. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 36 The following data are read out or written with this function: • Measured value presentation • Adjustment The 4 … 20 mA signal of the sensor is switched off. The sensor uses a constant current of 4 mA. The measuring signal is transmitted exclusively as a digital HART signal. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 37 Serial number: 8-digit number, e.g. 12345678 Instrument type Serial number • Date of manufacture: Date of the factory calibration • Software version: Edition of the sensor software Date of manufacture Software version OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 38: Menu Schematic

    Linearisation curve Sensor-TAG Linear Sensor Display Basic adjustment ▶ Display Diagnostics Service Info Displayed value Display unit Scaling Scaled Volume 0 % = 0.0 m³ m³ 100 % = 100.0 m³ OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 39 Copy sensor data? Enable? Address 0 Info Basic adjustment Display Diagnostics Service ▶ Info Instrument type Date of manufacture Last change using PC Sensor characteristics Software version Display now? Serial number 12345678 OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 40: Saving The Parameterisation Data

    They are thus available for multiple use or service purposes. If OPTISOUND 3010 C is equipped with a display and adjustment module, the most important data can be read out of the sensor into the display and adjustment module.

  • Page 41: Maintenance And Fault Rectification

    Exchange the instrument or send it in for repair greater than 22 mA sensor defective or less than 3.6 mA In Ex applications, the regulations for the wiring of intrinsically safe circuits must be observed. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 42: Exchanging The Electronics Module

    If there is no electronics module available on site, one can be ordered from the Krohne agency serving you. How to proceed if a repair is necessary If it is necessary to repair the instrument, please contact the responsi- ble Krohne agency. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 43: Dismount

    Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points. If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 44: Supplement

    Ʋ HART value (Primary Value) Distance to the level Ʋ HART value (Secondary Value) Temperature Ʋ HART value (3rd Value) Distance to the level - scaled Glass (with Aluminium and stainless steel precision casting housing) OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 45 > 3 s (dependent on the parameter adjustment) Deviation Deviation ≤ 4 mm (meas. distance > 2.0 m/6.562 ft) Incl. non-linearity, hysteresis and non-repeatability. Time to output the correct level (with max. 10 % deviation) after a sudden level change. Incl. non-linearity, hysteresis and non-repeatability. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 46 Display and adjustment module Voltage supply and data transmission through the sensor Relating to the nominal measuring range. Tested according to the guidelines of German Lloyd, GL directive 2. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 47 2000 m (6562 ft) Ʋ with connected overvoltage protection up to 5000 m (16404 ft) Pollution degree Protection class A suitable cable is required for maintaining the protection rating. When used with fulfilled housing protection OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 48: Dimensions

    ø 74mm ") Fig. 31: OPTISOUND 3010 C Dead zone: 0.25 m (0.82 ft) Measuring range: with liquids up to 5 m (16.4 ft), with solids up to 2 m (6.562 ft) OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...

  • Page 49: Trademark

    9 Supplement Trademark All the brands as well as trade and company names used are property of their lawful proprietor/ originator. OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 50 Notes OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 51 Notes OPTISOUND 3010 C • Two-wire 4 … 20 mA/HART...
  • Page 52 Products and systems for the oil and gas industry KROHNE Messtechnick GmbH & Co. KG Ludwig-Krohne-Straße 5 D-47058 Duisburg Tel.: +49 (0) 203 301 0 Tel.: +49 (0) 203 301 10389 info@krohne.de The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

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