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Summary of Contents for molex 19286-1000
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Page 1: Hydraulic Press Assembly
Hydraulic Press Assembly Hydraulic Press Assembly Operation Manual Order No. 19286-1000 Description Operation Maintenance UNCONTROLLED COPY Doc No. TM-192861000 Release Date: 10-12-12 Page 1 of 30 Revision: A Revision Date: 10-12-12... -
Page 2: Safety Warnings And Information
Keep this manual available when using this tool. Replacement manuals are available for download at no charge at www.molex.com. SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. - Page 3 Hydraulic Press Assembly WARNING WARNING Do not use compressed air to clean Never use this tool without guards or safety devices this equipment. that are intended to prevent hands from remaining The forces created by compressed in the die space. air can force debris into the tool.
- Page 4 Call Toll Free 1-800-786-6539 (US) 1-630-969-4550 (Global). This assistance is limited to the operation and set-up of a customer’s Molex Press Assembly. Questions with regard to Molex connector products or how to identify the proper tooling and/ or tooling documentation should be directed to your local Molex personnel or Customer Service Representative.
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Page 5: Table Of Contents
4.11 Storage ................................ 23 Section 5 ..................................24 19286-1000 Main Parts List and Assembly Drawings ................. 25 19286-0051 Parts List and Assembly Drawing .................... 26 19286-0117 Parts List and Assembly Drawing .................... 27 19286-0300 Parts List and Assembly Drawing .................... 28 Troubleshooting ............................ -
Page 6: Section 1
Hydraulic Press Assembly Section 1 General Description Description Setup and Adjustments Crimping Dies Go-No go Preventive Maintenance Parts List, Assembly Drawings and Troubleshooting UNCONTROLLED COPY Doc No. TM-192861000 Release Date: 10-12-12 Page 6 of 30 Revision: A Revision Date: 10-12-12... - Page 7 Hydraulic Press Assembly Section 1 General Description 1.1. Description 1.2. Features 1.3. Technical Specifications 1.4. Delivery Check 1.5. Tools UNCONTROLLED COPY Doc No. TM-192861000 Release Date: 10-12-12 Page 7 of 30 Revision: A Revision Date: 10-12-12...
- Page 8 Hydraulic Press Assembly Principal Mechanical Parts of the 19286-1000 FILTER REGULATOR GAUGE HOSE HYDRAULIC HOSE ASSEMBLY PUTT PUMP POWER UNIT HYDRAULIC C-FRAME STAND HEAD ASSEMBLY ASSEMBLY RESERVOIR UNIT VENTED CAP TERMINAL LOCATOR ASSEMBLY Figure 1-1 CRIMP DIES UNCONTROLLED COPY Doc No. TM-192861000 Release Date: 10-12-12...
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Page 9: General Description
Assembly from its shipping container and determine that the following items are included in The Molex Hydraulic Press Assembly includes the package. the basic Molex Hydraulic Head Crimper (Order No. 19286-0117) with added features to Crimp Hydraulic Head Crimper 19286-0117 the Imperium Plus product line. -
Page 10: Section 2
Hydraulic Press Assembly Section 2 Hydralic Head Crimper (19286-0117) Set-Up and Operation 2.1. Setup 2.2. Connection and Bench Mounting 2.3. Installation of Tool Kits 2.4. Terminal Specifications and Crimping Operation UNCONTROLLED COPY Doc No. TM-192861000 Release Date: 10-12-12 Page 10 of 30 Revision: A Revision Date: 10-12-12... -
Page 11: Principal Mechanical Parts Of The 19286-0117 (Pphhls)
Hydraulic Press Assembly Principal Mechanical Parts of the 19286-0117 (PPHHLS) FILTER REGULATOR GAUGE HOSE HYDRAULIC HOSE ASSEMBLY PUTT PUMP POWER UNIT HYDRAULIC HEAD ASSEMBLY RESERVOIR UNIT VENTED CAP C-FRAME STAND Figure 2-1 ASSEMBLY (NOT INCLUDED WITH THE 19286-0117 PRESS UNCONTROLLED COPY Doc No. -
Page 12: Set-Up
Hydraulic Press Assembly CAUTION: Always disconnect the air supply until the system is ready to operate. 2.1 Set-Up The principal mechanical parts of the 19286-1000 are illustrated in Figure 2-1 and Section 5 in this document. Air Supply Hook-Up WARNING: Seal all external pipe connections with a high quality, non-hardening pipe sealant. Teflon tape may also be used to seal hydraulic connections if only one layer of tape is used. -
Page 13: Installation Of Tool Kits
Hydraulic Press Assembly Note: The safety guard panals will need to be removed before attempting to fasten the hydraulic to a work bench. See Section 3.1 Removing and Installing the Guards and the Terminal Locator Assembly for more information. 6. When using the optional C-Frame stand, be sure the C-Frame stand assembly is securely fastened to a clean, sturdy workbench or table in a well-lighted area. -
Page 14: Terminal Specifications And Crimping Operation
(Indentor) in the lower tool holder of the hydraulic head assembly and retighten the setscrew. CAUTION: A wrong combination of dies may cause critical damage to the tool. Terminal Specifications and Crimping Operation SCOPE This tooling is designed to crimp Molex Imperium and Imperium Plus. Imperium and Imperium Plus Crimp Die Application Chart Wire... -
Page 15: Section 3
Hydraulic Press Assembly Section 3 Terminal Locator (19286-0300) Installing Guards and Terminal Lcator Assemblies Operation Adjustments Tool Change Over UNCONTROLLED COPY Doc No. TM-192861000 Release Date: 10-12-12 Page 15 of 30 Revision: A Revision Date: 10-12-12... -
Page 16: Removing And Installing The Guards And The Terminal Locator Assembly
CAUTION: Always disconnect the air supply until the system is ready to operate. The safety guards and the terminal locator assembly are factory installed on the 19286-1000 Press. The clear safety guard panels will need to be temporarily removed for crimp die replacement or terminal locator replacement. - Page 17 Hydraulic Press Assembly LOWER TOOLING (ANVIL) TERMINAL STOP 192860306 (REF) POSITION TERMINAL THROUGH SAFETY GUARD SLOT TERMINAL SERIES 171562 (REF) TERMINAL LOACATOR ASSEMBLY Figure 3-2 SAFETY GUARD 3. The rim of the terminal should be against the stop of the terminal locator assembly. 4.
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Page 18: Adjustments
Hydraulic Press Assembly UPPER TOOLING 15.0mm-14.0mm (PUNCH) RIM OF TERMINAL AGAINST STOP STOP PLUG LOWER CRIMP No. 192860307 TOOL (ANVIL) TERMINAL SERIES Figure 3-4 No. 171423 1. Depress the pedal on the putt pump to activate the tool. The crimping process is done in small increments gradually allowing the press to fully crimp the terminal into the wire. -
Page 19: Tool Change Over
Hydraulic Press Assembly 3.4 Tool Change Over CAUTION: Always disconnect the air supply when before any adjustments or changing out tooling. 5. Before changing out the tooling the safety guard panels must be removed. 6. Remove the (8) eight M5 SHCS holding the front and side safety guards. 7. -
Page 20: Section 4
Hydraulic Press Assembly Section 4 Preventive Maintenance Lubrication Bleeding Air From the System Inspecting the Hydraulic Fluid Level Draining and Flushing the Reservoir Refilling the Reservoir Venting the Reservoir Priming the Pump Unit Periodic Cleaning Spare Parts 4.10 Perishable Parts 4.11 Storage UNCONTROLLED COPY... -
Page 21: Lubrication
Hydraulic Press Assembly 4.1 Lubrication 4.4 Draining and Flushing the Reservoir WARNING: Any repair or servicing, which IMPORTANT: Wipe the pump exterior completely requires dismantling the pump must be clean before attempting this procedure! performed in a dirt-free environment by a qualified technician. -
Page 22: Venting The Reservoir
Copy and use this chart to track the PUMP. This "button" is depressed maintenance of your 19286-1000 or use this as simultaneously with the RELEASE area of the a template to create you own schedule or use pedal during priming. -
Page 23: Spare Parts
This will reduce the amount of production down time. 4.11 Storage When storing the 19286-1000 assembly, disconnect the air supply and store in a dry location. If the pump is disconnected from the hydraulic head, reinstall the dust cap on the cylinder inlet. When transporting, reinstall the red-vented cap on the pump reservoir. -
Page 24: Section 5
Hydraulic Press Assembly Section 5 5.1. Parts Lists and Assembly Drawing 5.2. Troubleshooting UNCONTROLLED COPY Doc No. TM-192861000 Release Date: 10-12-12 Page 24 of 30 Revision: A Revision Date: 10-12-12... -
Page 25: 19286-1000 Main Parts List And Assembly Drawings
Hydraulic Press Assembly 5.1 19286-1000 Main Parts List and Assembly Drawings 19286-1000 - Hydraulic Press Assembly Figure 6-1 Item Order No. Description 19286-0051 C-FrameStand Assembly 1 (Figure 5-2) 19286-0117 Putt Pump Hydraulic Head Crimper 1 (Figure 5-3) 19286-0300 Terminal Locator Assembly... -
Page 26: 19286-0051 Parts List And Assembly Drawing
Hydraulic Press Assembly 19286-0051 Parts List and Assembly Drawing 19286-0051 - C-Frame Stand Assembly Figure 5-2 Item Order No. Description Quantity 19286-0302 Side Guard 19286-0304 Front Guard 19286-0310 Left Side Guard 19286-0311 Mounting Bracket 19286-0400 Guard Assembly (All parts listed) 19286-0401 Adapter Plate 19286-0402... -
Page 27: 19286-0117 Parts List And Assembly Drawing
Hydraulic Press Assembly 19286-0117 Parts List and Assembly Drawing 19286-0117 - Main Assembly Figure 5-3 Item Order No. Description 19286-0041 Hydraulic Hose Assembly-6 Feet 19286-0049 Filter Regulator with Gauge 19286-0059 Putt Pump Power Unit 19286-0103 Air Hose 1/4 NPT Male Fitting-10 Feet 19286-0051 C-Frame Stand Assembly Optional... -
Page 28: 19286-0300 Parts List And Assembly Drawing
Hydraulic Press Assembly 19286-0300 Parts List and Assembly Drawing 19286-0300 – Terminal Locator Assembly Figure 5-3 Item Order No. Description Quantity 11-21-5694 (AM8921-221) Compression Spring 19286-0301 Stop Receptacle 19286-0306 Terminal Stop Retainer 19286-0307 Stop Plug 19286-0308 Frame Stop 19286-0309 Locking Block 19286-0312 Terminal Stripper Bar 19286-0313... -
Page 29: Troubleshooting
Hydraulic Press Assembly 5.4 Troubleshooting Symptom Cause Solution Low oil level. Replenish oil reservoir. Pump reciprocates but no Depress air intake valve and hydraulic Pump not primed. oil delivery. release valve simultaneously. (Ram will not extend) Invert pump. Fill intake filter with oil. Check oil filter for contamination. - Page 30 For more information use the Crimping Testing and Inspection Handbook for Industrial (Closed Barrel products). There is no charge for this book, which can be found on the Molex Website (www.molex.com) or contact you local Molex sales engineer. Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No.
- Page 31 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Molex 19286-0051 19286-0103 19286-0005...
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