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All operators must fully read and understand
this operator's manual before using the chipper.
Keep this manual for future reference.
MANUFACTURER: HANSA NEW ZEALAND
+64 7 849 4749
www.hansaproducts.com
Operation, maintenance and safety manual
info@hansaproducts.co.nz
REST OF WORLD:
Please refer to
www.hansaproducts.com
a current list of our authorised dealers and
contact details relevant to your territory
for

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Summary of Contents for Hansa C27

  • Page 1 Operation, maintenance and safety manual All operators must fully read and understand this operator’s manual before using the chipper. Keep this manual for future reference. MANUFACTURER: HANSA NEW ZEALAND REST OF WORLD: +64 7 849 4749 info@hansaproducts.co.nz Please refer to www.hansaproducts.com...
  • Page 2: Table Of Contents

    ..................................... 19 OLT TORQUE SPECIFICATIONS ..................................19 HANSA GLOBAL INDUSTRIAL LIMITED WARRANTY ........................20 LABELS ....................................... 22 SOUND OUTPUT INFORMATION ..............................25 EC DECLARATION OF CONFORMITY ............................26 Hansa C27EU O&M Manual – OM-023 Revision A 21/08/2018 © Hansa Chippers 2018...
  • Page 3: What Can My Hansa Chipper Process

    Intended uses of the chipper The C27 Hansa chipper is built to process organic material including wooden branches not exceeding 160 mm in diameter. It is designed to be used on by commercial arborists, tree contractors and hire / rental companies. Do NOT use the chipper for any other purpose.
  • Page 4: Engine Components

    Engine components Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...
  • Page 5: Safety

    Do NOT stand in front of the outlet chute Do NOT face the machinery in a place where the outlet chute is directed on a hard surface Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...
  • Page 6: Towing Safety

    Keeping the inlet table clear Outlet chute adjustment The C27 is fitted with a freely rotating outlet chute, allowing the operator to precisely control the direction of material discharge from the machine. The chute can easily be adjusted by undoing the clamping bolt, adjusting the outlet chute direction as needed, then doing the clamping bolt back up.
  • Page 7: Feed Roller Control

    Feed roller control The C27 is equipped with a feed roller which draws material into the machine. The feed roller is controlled via both the yellow control bar which surrounds the inlet table and the capacitive touch button on the side of the inlet table. Pushing the control bar in (towards the body of the chipper) stops the feed roller.
  • Page 8: Emergency Stop

    ✓ Check safety curtain in the inlet chute is in place and in good condition. ✓ Check guards are all in place and in good condition. ✓ Check all labels are legible. Replace if necessary (contact Hansa for replacements) ✓ Refer to maintenance section for more details...
  • Page 9: Safe Operating Procedures

    (as per the diagram below). You may now safely clear the blockage. Remove the rotor pin, lower the feed roller, reposition the springs, then replace the guard Feed roller motor Swing arm Rotor pin Turn off the engine whenever you leave the work area Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...
  • Page 10: Starting Procedure

    Ensure the rotor is disengaged by winding the engagement handle in the counter clock-wise direction until the handle comes to a stop (located next to the control panel). Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...
  • Page 11: Shutdown Procedure

    Feed Control’ section on page 5 to set the automatic feed control to the desired setting. Shutdown procedure To shut the machine down, move the throttle control lever to the idle position (far-right position). Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...
  • Page 12: Troubleshooting

    Turn the engine off, disconnect the spark plug wire and ensure rotor has completely stopped. Open up the outlet chute and clear blockage. The material is ejected in long strips • The knives and/or anvil might be blunt Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...
  • Page 13: Maintenance & Service

     Blunt knives result in damage to the chipper How to re-sharpen the knives: If you don’t have a surface grinder or are unsure how to re-sharpen the knives, contact a professional saw doctor or Hansa to arrange re-sharpening. WARNING! Be careful when working around the sharp knives. Be aware that even though the engine is switched off, the cutting means can still move.
  • Page 14 36 ° softening of the steel knives. Note: You do not need to sharpen your knives unless both sides of the reversible knives have been used. Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...
  • Page 15 WARNING! Every time the knife clamping bolts are torqued up to 190 Nm and loosened off again, the life of the bolts is reduced. The knife clamping bolts must be replaced at most after every six sharpens. Contact Hansa for replacement bolts (m16x50 countersunk bolts of grade 12.9 or higher).
  • Page 16: Anvil Adjustment

    5 mm deflection in the belt when pressing firmly on the belt (as per the image below). If required, adjust belt tension. Check for deflection here Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...
  • Page 17: Belt Replacement

    If the belts in your chipper look similar to any of the following images or are clearly broken, then they need to be replaced. Soft, swollen belt Split belt cover Cracked underside of belt Worn cover on back of belt Sidewall belt wear Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...
  • Page 18: Greasing Bearings & Pivot Points

    5. One grease nipple on the engine engagement screw These points must be greased every 50 operating hours. Ensure a suitable grease is used (bearing grease or all-purpose grease). Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...
  • Page 19: Hydraulic System

    Fill the hydraulic oil tank so that the oil level is approximately 5-10 mm above the bottom of the filler cap sieve. For any repair in the hydraulic system, contact Hansa Products or seek advice from a competent service agent.
  • Page 20: Tyre Pressure

    Battery – replace • Drive belts – replace • Hydraulic pump belt – replace • Knives – replace • Anvil – replace • Hazard labels – replace • Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...
  • Page 21: Bolt Torque

    Single roller, spring mounted, 300 mm (12”) diameter Feed speed range 0-40 m/min (135 f/min), full reverse Discharge System Discharge height 2200 mm Degree of rotation 270° Transmission System Belt drive 3x B46 Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...
  • Page 22: Hansa Global Industrial Limited Warranty

    HANSA offers a special extended warranty period (“Extended Warranty”) to new HANSA products purchased from an authorised HANSA dealer. The Extended Warranty period is set out below. In order to take advantage of the Extended Warranty you must: 1. Register your HANSA product through the HANSA warranty registration process and identify your HANSA product by its machine serial number.
  • Page 23 General 1. Your rights: a. HANSA will recognise any implied rights and remedies that are available to you at law in the applicable territory and that cannot be excluded by HANSA. b. In New Zealand, Hansa Products Ltd will recognise your statutory rights under the Consumers Guarantee Act 1993 (provided that you are a consumer for the purposes of that Act).
  • Page 24: Labels

    Rotor engagement control Belt guard next to engagement arm Weekly service checks Rotor cover back Feed direction control button Below button on inlet table (one of both sides) Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...
  • Page 25 Feed control box on inlet table (one on both sides) Stopping procedure Side of feed roller cover Starting procedure Side of feed roller cover Pulley guard safety (x2) Top belt guard Side belt guard Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...
  • Page 26 Rotor and housing safety Rotor cover top face Outlet chute and deflector safety labels Outlet chute Guaranteed sound power level label Lower swing arm guard Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...
  • Page 27: Sound Output Information

    Sound output information The sound output level and the sound pressure level from the Hansa C27 have been measured in accordance with the testing provisions: Directive 2000/14/EC EN ISO 3744:2010 ISO 11201:2010 ISO 4871:1996 EN 13525:2005 The guaranteed sound output level which must be stated by the manufacturer in accordance with Directive 2000/14/EC is as follows: Hansa C27: 123 dB (A) relative to 1pW.
  • Page 28: Ec Declaration Of Conformity

    ISO 11684:1995 ISO 13857:2008 EN 13525:2005 EN 50581:2012 Signed for and on behalf of: Hansa Products Ltd ________________________ Martin Vogel, Managing Director Hamilton, New Zealand September 10 2017 Hansa C27EU O&M Manual – OM-023 Revision A 16/10/19 © Hansa Chippers 2019...

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