National Instruments cRIO-9032 User Manual
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National Instruments cRIO-9032 User Manual

Embedded compactrio controller with real-time processor and reconfigurable fpga
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USER MANUAL
NI cRIO-9032
Embedded CompactRIO Controller with Real-Time Processor and
Reconfigurable FPGA
This document describes the features of the National Instruments cRIO-9032 and contains
information about mounting and operating the device.
RJ-45 Gigabit
Ethernet Port 1
RJ-45 Gigabit
Ethernet Port 2
USB 2.0
Host Port
USB 2.0
Host Port
USB 2.0
Device Port
cRIO-9032
E3825 1.33 GHz Dual-Core
Watchdog
Intel Atom
System-On-Chip
+
+
Xilinx
Kintex-7 FPGA
7K160T
+
+
Mini
DisplayPort
2 GB DDR3L
8 GB SATA
Disk-On-Chip
RJ-50
RS-232
Serial Port
RJ-50
RS-485/422 (DTE)
Serial Port
Antenna
2.4 / 5 GHz
WLAN Radio
Antenna
Hardware
Data

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Summary of Contents for National Instruments cRIO-9032

  • Page 1 USER MANUAL NI cRIO-9032 Embedded CompactRIO Controller with Real-Time Processor and Reconfigurable FPGA This document describes the features of the National Instruments cRIO-9032 and contains information about mounting and operating the device. Intel Atom RJ-45 Gigabit Mini Ethernet Port 1 DisplayPort E3825 1.33 GHz Dual-Core...

  • Page 2: Table Of Contents

    Worldwide Support and Services.................... 42 Configuring the cRIO-9032 You can connect the cRIO-9032 to a host computer or network and configure the startup options using the USB device port, the RJ-45 Gigabit Ethernet port 1 or port 2, or over the wireless interface.

  • Page 3: Connecting The Crio-9032 To A Wireless Network

    Connecting the cRIO-9032 to a Wireless Network Complete the following steps to connect the cRIO-9032 to a wireless network. Launch MAX on the host computer. Expand Remote Systems in the configuration tree and locate your system. Select your target. MAX lists the system under the model number followed by the serial number, such as NI-cRIO-9032-1856AAA.

  • Page 4: Connecting The Crio-9032 To The Host Computer Or Network Using Ethernet

    RJ-45 Gigabit Ethernet port 1 or port 2. Power on the host computer or Ethernet hub. Connect the RJ-45 Gigabit Ethernet port 1 or port 2 on the cRIO-9032 to the host computer or Ethernet hub using a standard Category 5 (CAT-5) or better shielded, twisted-pair Ethernet cable.

  • Page 5: Configuring Startup Options

    Record the IP address, Subnet mask, and Default gateway address. You need these settings to configure the network settings of the cRIO-9032 and to restore the network settings of the host computer. You can also access these settings by opening the Start menu,...
  • Page 6 Table 1. cRIO-9032 Startup Options Startup Option Description Force Safe Mode Rebooting the cRIO-9032 with this setting on starts the cRIO-9032 without launching LabVIEW Real-Time or any startup applications. In safe mode, the cRIO-9032 launches only the services necessary for updating configuration and installing software.

  • Page 7: Crio-9032 Features

    5. RS-232 Serial Port RJ-45 Gigabit Ethernet Ports The cRIO-9032 has two tri-speed RJ-45 Gigabit Ethernet ports. By default, both Ethernet ports are enabled and configured to obtain an IP address automatically. The Ethernet ports can be configured in MAX.
  • Page 8 20 Power Connector The cRIO-9032 has a power connector to which you can connect a primary and secondary power supply. The following table shows the pinout for the power connector. 8 | ni.com | NI cRIO-9032 User Manual...
  • Page 9 If you apply power to both the V1 and V2 inputs, the cRIO-9032 operates from the V1 input. If the input voltage to V1 is insufficient, the cRIO-9032 operates from the V2 input.
  • Page 10 No Connect You can use the Ring Indicator (RI) on pin 2 to wake the controller from a low-power state. You can drive RI with a logic level high to wake the cRIO-9032. Refer to the specifications on ni.com/manuals for the RI wake voltage.
  • Page 11 Using the Embedded UI to Access RT Target VIs topic in the LabVIEW Help. Caution Do not hot-swap Mini DisplayPort devices while the cRIO-9032 is in a hazardous location or connected to high voltages. The following table shows the pinout for the Mini DisplayPort.
  • Page 12 ML_Lane0(p) Hot Plug The following adapters are available to connect the Mini DisplayPort to full-size DisplayPort, VGA, or DVI. The cRIO-9032 only supports DVI single link. Refer to the cRIO-9032 pricing page on ni.com for a complete list of cables and accessories.
  • Page 13 22 Installing a Ferrite on the USB Cables You must install a ferrite around all USB cables connected to the USB host ports to ensure that the cRIO-9032 meets all EMC standards applicable to your country. What to Use •...
  • Page 14 Caution Do not hot-swap USB devices while the cRIO-9032 is in a hazardous location or connected to high voltages. If the cRIO-9032 is not in a hazardous location, you can connect and disconnect USB devices without affecting operation. The following table shows the pinout for the USB device port.

  • Page 15: Buttons

    Follow these guidelines to prevent interference with the C Series modules when transmitting data wireless. • When mounting the cRIO-9032 inside an enclosure, use RP-SMA (male) to RP-SMA (female) extension cables to route antennas outside of enclosure. • Do not route C Series module cabling near either antenna.
  • Page 16 3. CMOS Reset Button Power Button The default behavior for the cRIO-9032 is to power on when you apply power to the controller and power off when you press and release the power button. The behavior of the power button can be configured in the BIOS.

  • Page 17: Leds

    Press and hold RESET button for ≥ 5 s CMOS Reset Button The cRIO-9032 has a CMOS reset button that you can use to reset the CMOS and the BIOS. LEDs The cRIO-9032 provides the following LEDs. Figure 6. cRIO-9032 LEDs 1.
  • Page 18 The following table lists the POWER LED indicators. Table 17. POWER LED Indicators LED Color LED Pattern Indication Green Solid The cRIO-9032 is powered from the V1 input. Yellow Solid The cRIO-9032 is powered from the V2 input. — The cRIO-9032 is powered off. STATUS LED Indicators The following table describes the STATUS LED indicators.
  • Page 19 Remove any shorts and cycle power the cRIO-9032. If the problem persists, contact NI. — The cRIO-9032 is in run mode. Software is installed and the operating system is running. User LEDs You can define the USER1 and USER FPGA1 LEDs to meet the needs of your application.
  • Page 20 The following table describes the WLAN Status LED indicators. Table 21. WLAN Status LED Indicators LED Color LED Pattern Indication Green Continuously blinks The cRIO-9032 is attempting to connect to an existing wireless network. Solid The cRIO-9032 is connected to an existing wireless network. Yellow Solid The cRIO-9032 is operating as a wireless access point.

  • Page 21: Chassis Grounding Screw

    The cRIO-9032 contains a CMOS battery. The CMOS battery is a lithium cell battery that stores the system clock information when the cRIO-9032 is powered off. There is only a slight drain on the CMOS battery when power is applied to the cRIO-9032 power connector. The rate at which the CMOS battery drains when power is disconnected depends on the ambient storage temperature.

  • Page 22: File System

    CMOS BATTERY IS DEAD battery is dead. The cRIO-9032 still starts, but the system clock is reset to the date and time of the BIOS release. The battery is not user-replaceable. If you need to replace the CMOS battery, contact NI.
  • Page 23 What to Do Complete the following steps to install the Module Immobilization accessory. Ensure that all the C Series modules are installed in the cRIO-9032 and the latches are locked in place. Remove the center right panel screw from the top and bottom of the cRIO-9032 using the Torx T10 driver.

  • Page 24: Module Immobilization Accessory Dimensions

    (0.06 in.) Mounting the cRIO-9032 To obtain the maximum ambient temperature of 55 °C, you must mount the cRIO-9032 in the reference mounting configuration shown in the following image. Mounting the cRIO-9032 in the reference mounting configuration ensures that your system will operate correctly across the full operating temperature range and provide optimal C Series module accuracy.
  • Page 25 • Use the NI Panel Mounting Kit to mount the cRIO-9032 to a metallic surface that is at least 1.6 mm (0.062 in.) thick and extends a minimum of 101.6 mm (4 in.) beyond all edges of the device.

  • Page 26: Mounting Requirements

    Mounting Requirements Your installation must meet the following requirements for cooling and cabling clearance. Allow 25.4 mm (1.00 in.) on all sides of the cRIO-9032 for air circulation, as shown in the following figure. Figure 10. cRIO-9032 Cooling Dimensions 25.4 mm (1.00 in.)

  • Page 27: Dimensions

    29.1 mm (1.1 in.) Measure the ambient temperature at each side of the cRIO-9032, 63.5 mm (2.50 in.) from the side and 38.1 mm (1.50 in.) forward from the rear of the cRIO-9032, as shown in the following figure. Figure 12. cRIO-9032 Ambient Temperature Location 63.5 mm...
  • Page 28 (3.47 in.) 117.2 mm (4.61 in.) 8.6 mm (0.34 in.) Figure 14. cRIO-9032 Antenna Dimensions Antenna Keepout 222.2 mm (8.748 in.) 113.75 mm 109.18 mm (4.48 in.) (4.30 in.) 77.77 mm (3.06 in.) 28 | ni.com | NI cRIO-9032 User Manual...

  • Page 29: Mounting The Device Directly On A Flat Surface

    (2.10 in.) Mounting the Device Directly on a Flat Surface For environments with high shock and vibration, NI recommends mounting the cRIO-9032 directly on a flat, rigid surface using the mounting holes in the cRIO-9032. What to Use • cRIO-9032 •...
  • Page 30 Fasten the cRIO-9032 to the surface using the M4 screws appropriate for the surface. Screws must not exceed 8 mm of insertion into the cRIO-9032. Tighten the screws to a maximum torque of 1.3 N · m (11.5 lb · in.).

  • Page 31: Mounting The Device On A Panel

    Mounting the Device on a Panel You can use the NI panel mounting kit to mount the cRIO-9032 on a panel. What to Use • cRIO-9032 • Screwdriver, Phillips #2 • NI panel mounting kit, 157253-01 – Panel mounting plate –...

  • Page 32: Alternate Mounting Configurations

    Contact NI for further details regarding the impact of common alternate mounting configurations on maximum operating temperature and module accuracy. Mounting the Device on a DIN Rail You can use the NI DIN rail mounting kit to mount the cRIO-9032 on a standard 35-mm DIN rail. What to Use •...
  • Page 33 Align the cRIO-9032 and the DIN rail clip. Fasten the DIN rail kit to the cRIO-9032 using the screwdriver and M4 x 10 screws. NI provides these screws with the DIN rail mounting kit. Tighten the screws to a maximum torque of 1.3 N ·...
  • Page 34 Mounting the Device on a Rack You can use the following rack mount kits to mount the cRIO-9032 and other DIN rail- mountable equipment on a standard 482.6 mm (19 in.) rack. • NI Sliding Rack-Mounting Kit, 779102-1 • NI Rack-Mounting Kit, 781989-01...

  • Page 35: Bios Configuration

    BIOS Configuration Resetting the System CMOS and BIOS Settings The cRIO-9032 BIOS configuration information is stored in a nonvolatile memory location that does not require a battery to preserve the settings. Additionally, the BIOS optimizes boot time by saving specific system information to memory backed up by a battery (CMOS).

  • Page 36: Power-On Self Test Warning Messages

    Use the BIOS setup utility to change configuration settings and to enable special functions. The cRIO-9032 ships with configuration settings that work for most applications, but you can use the BIOS setup utility to change configuration settings to meet the needs of your application.

  • Page 37: Main Setup Menu

    System Time—This setting controls the time of day, which is stored in a battery-backed real-time clock. Most operating systems also include a way to change this setting. Use <+> and <-> in conjunction with <Enter> and <Tab> to change these values. NI cRIO-9032 User Manual | © National Instruments | 37...

  • Page 38: Advanced Setup Menu

    DC power is lost. Valid values are Stay Off and Turn On. The default value is Turn On. When set to Stay Off, the cRIO-9032 returns to the soft off power state after AC power is restored. When set to Turn On, the cRIO-9032 powers on when DC power is restored.

  • Page 39: Boot Setup Menu

    Disabled. • Boot Option Priorities—These settings specify the order in which the BIOS checks for bootable devices, including the local hard disk drive, removable devices such as USB NI cRIO-9032 User Manual | © National Instruments | 39...
  • Page 40 Option Priorities list displays the highest priority device. Optionally, each device can be disabled if the device is not used as a boot device. Floppy Drive BBS Priorities Submenu The Floppy Drive BBS Priorities submenu specifies the boot priority of floppy drive devices. 40 | ni.com | NI cRIO-9032 User Manual...

  • Page 41: Save & Exit Menu

    The Save & Exit setup menu includes the following settings: • Save Changes and Reset—This setup utility then exits and reboots the cRIO-9032. Any changes made to BIOS settings are stored in NVRAM. The <F10> key also selects this option.

  • Page 42: Regional Regulatory Support For The Crio-9032

    Regional Regulatory Support for the cRIO-9032 Wireless regulatory compliance varies by region. NI offers regional support for three versions of the cRIO-9032. Refer to the table below to determine which version of the cRIO-9032 is supported for your region. Table 23. Regional Support Part Number...

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