Packings - Titan Impact 540 Operating Manual

Impact 540
11.3

pAckINgS

1. Remove inlet valve housing in accordance with the steps
in Chapter 11.2, Page 22.
2. It is not necessary to remove the outlet valve.
3. Unscrew both cylinder head screws (Fig. 13, Item 1) from
the pump manifold (2) with a 3/8 inch hexagon socket
head wrench.
4. Slide the pump manifold (2) and piston (3) forward until
the piston is out of the T-slot (9) on the slider assembly (4).
5. Push piston (3) downward out of the pump manifold (2).
6. Unscrew retainer nut (5) from the pump manifold (2) and
remove piston guide (6).
7. Remove upper packing (7) and lower packing (8) from the
pump manifold (2).
9
8. Clean pump manifold (2).
9. Lubricate upper packing (7) and lower packing (8) with
machine grease.
10. Insert upper packing (Fig. 14) with O-ring (1) and
protruding lip (2) downward.
11. Insert lower packing (Fig. 15) with the beveled edge (1)
12. Insert piston guide (Fig. 13, Item 6) into the retainer nut
13. Push installation tool (included with the replacement
14. Lubricate installation tool and piston (3) with machine
4
15. Guide piston (3) through the lower packings (8) into the
5
6
16. Remove installation tool from piston (3).
17. Carefully tighten retainer nut (5) with adjusting wrench.
7
18. Slide the top of the piston (3) into the T-slot (9) on the
19. Position the pump manifold (2) underneath the gear unit
2
20. Attach pump manifold (2) to the gear unit housing.
21. Screw pump manifold (2) tightly to gear unit housing.
22. Lubricate O-ring (Fig. 11, Item 6) between pump manifold
1
23. unit on high-rider cart:
8
3
24. Install front cover.
1
2
facing upward.
1
(5). Screw retainer nut (5) into the pump manifold (2) and
tighten by hand.
packings) for the piston (3) from above onto the piston.
grease.
pump manifold (2) from below. Using a rubber mallet,
lightly tap the piston (3) from below until it can be seen
above the pump manifold.
slider assembly (4).
housing and push up until it rests against the gear unit
housing.
(2) and inlet valve housing with machine grease. Screw
inlet valve housing to the pump manifold.
Thread the siphon tube into the inlet valve and tighten
securely. Make sure to wrap the threads on the down
tube with PTFE tape before assembly. Replace the return
hose into the hose clip on the siphon tube.
unit on stand:
Insert the elbow on the siphon assembly into the bottom
of the pusher stem housing. Push the retaining clip up
into the groove inside the foot valve housing to secure
the siphon assembly in position. Place the return tube
over the return tube fitting and secure with the clip.
repairs at the unit
23