Titan 0532031 Operating Manual
Titan 0532031 Operating Manual

Titan 0532031 Operating Manual

Airless, high-pressure spraying unit

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Impact 540
Airless, high-pressure
sprAying unit
Airless equipo de AltA
presión pArA pulverizAr
unidAde de pulverizAção de
AltA pressão Airless
MODEL
0532031
0532039
• Form No. 0532866B
0317
operAting MAnuAl
- e -
instrucciones de uso
- p -
MAnuAl de proprietário 58
30

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Summary of Contents for Titan 0532031

  • Page 1 - e - instrucciones de uso - p - MAnuAl de proprietário 58 Impact 540 Airless, high-pressure sprAying unit Airless equipo de AltA presión pArA pulverizAr unidAde de pulverizAção de AltA pressão Airless MODEL 0532031 0532039 • Form No. 0532866B 0317...
  • Page 2 Before any work is done on the unit or for every break in work the following rules must be observed: Release the pressure from spray gun and hose. Secure the Titan spray gun using the trigger lock on the trigger. Switch off unit. Be safety conscious!
  • Page 3: Table Of Contents

    Impact 540 contents cleANINg The uNIT (ShuTTINg DoWN) __ 18 SAfeTy regulATIoNS for AIrleSS SprAyINg ______________________________ 4 Cleaning unit from outside _____________________18 Explanation of symbols used _____________________4 Suction filter _________________________________18 Electric safety _________________________________8 Cleaning the high-pressure filter ________________19 Electrostatic charging (formation of sparks or flames) 8 Cleaning Airless spray gun _____________________19 geNerAl vIeW of ApplIcATIoN __________ 9 remeDy IN cASe of fAulTS _____________ 20...
  • Page 4: Safety Regulations For Airless Spraying

    Impact 540 safety precautions SAfeTy regulATIoNS for AIrleSS SprAyINg hAZArD: INjecTIoN INjury explANATIoN of SymBolS uSeD Attention: Danger of injury by This manual contains information that must be injection! A high pressure stream read and understood before using the equipment. produced by this equipment can When you come to an area that has one of the pierce the skin and underlying tissues,...
  • Page 5 1MΩ. For reasons of function, safety and durability • use only original Titan high-pressure hoses. • Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings.
  • Page 6 Impact 540 safety precautions container to ground container and prevent hAZArD: exploSIoN or fIre static sparks. Flammable vapors, such as solvent Follow material and solvent manufacturer’s • and paint vapors, in work area can warnings and instructions. Be familiar with ignite or explode.
  • Page 7 Impact 540 safety precautions hAZArD: hAZArDouS hAZArD: geNerAl vAporS This product can cause severe injury or property damage. Paints, solvents, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause preveNTIoN: severe nausea, fainting, or poisoning. •...
  • Page 8: Electric Safety

    Impact 540 safety precautions elecTrIc SAfeTy elecTroSTATIc chArgINg (formATIoN of SpArkS or Electric models must be earthed. In the event flAmeS) of an electrical short circuit, earthing reduces the risk of electric shock by providing an escape Electrostatic charging of the unit may wire for the electric current.
  • Page 9: General View Of Application

    Dilutable lacquers and paints or those containing solvents, two- component coating materials, dispersions, latex paints, release agents, oils, undercoats, primers, and fillers. No other materials should be used for spraying without Titan’s approval. fIlTerINg Despite suction filter and insertion filter in the spray gun, filtering of the coating material is generally advisable.
  • Page 10: Description Of Unit

    In the following there is a short description of the technical construction for better understanding of the function. 12. Manometer Titan Impact 540 units are electrically driven high-pressure 13. Pail bracket spraying units. A gear unit transfers the driving force to a crankshaft. The crankshaft moves the pistons of the material feed pump up and down.
  • Page 11: Explanatory Diagram Impact 540

    Impact 540 description of unit explANATory DIAgrAm ImpAcT 540 PRIME SPRAY...
  • Page 12: Technical Data

    Impact 540 description of unit TechNIcAl DATA TrANSporTATIoN pushing or pulling the unit voltage Pull out the handle (Fig. 2, Item 1) until it will come no further. 220~240 VAC, 50/60 Hz Insert the handle – push the buttons (2) on the spars, and then max.
  • Page 13: Starting Operation

    Impact 540 starting operation STArTINg operATIoN hIgh-preSSure hoSe, SprAy guN AND SepArATINg oIl 1. Screw the pressure gauge (1) to the coating material outlet (Fig. 3, Item 2). 2. Screw the high-pressure hose (3) to the coating material outlet (Fig. 3, Item 4). 3.
  • Page 14: Pressure Control Knob Settings

    The connection must be equipped with a residual current protective device with INF ≤ 30 mA. Titan‘s accessories program also includes a mobile operator protection device for the electronic supply, which can also be used with...
  • Page 15: Cleaning Preserving Agent When Starting-Up Of Operation Initially

    Impact 540 spraying cleANINg preServINg AgeNT WheN TAkINg The uNIT INTo operATIoN WITh STArTINg-up of operATIoN INITIAlly coATINg mATerIAl 1. Immerse the suction tube (Fig. 7, Item 2) return hose (1) 1. Immerse the suction tube (Fig. 7, Item 2) and return hose into a container with a suitable cleaning agent.
  • Page 16: Spraying Technique

    Impact 540 spraying SprAyINg Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position. ALWAYS engage the 25 - 30 cm 25 - 30 cm gun trigger lock before removing, replacing or cleaning tip.
  • Page 17: Handling The High-Pressure Hose

    Never pull on the high-pressure hose to move the device. cleaning agent. Make sure that the high-pressure hose cannot twist. This can be avoided by using a Titan spray gun with a swivel joint and a If fast-drying or two-component coating material hose system.
  • Page 18: Cleaning The Unit (Shutting Down)

    Impact 540 cleaning the unit (shutting down) cleANINg The uNIT (ShuTTINg DoWN) cleANINg uNIT from ouTSIDe A clean state is the best method of ensuring operation without problems. After you have finished spraying, clean the unit. Under no First of all pull out mains plug from socket. circumstances may any remaining coating material dry and harden in the unit.
  • Page 19: Cleaning The High-Pressure Filter

    Impact 540 cleaning the unit (shutting down) cleANINg The hIgh-preSSure fIlTer cleANINg AIrleSS SprAy guN Clean the filter cartridge regularly. A soiled or Clean the spray gun after each use. clogged high-pressure filter can cause a poor spray pattern or a clogged tip. 1.
  • Page 20: Remedy In Case Of Faults

    Piston is worn. Remove and replace piston. Increased pulsation at the spray Incorrect high-pressure hose type. Only use TITAN original-high-pressure hoses in order to ensure functionality, safety and durability. Tip worn or too large. Replace tip. Pressure too high.
  • Page 21: Servicing

    11.1 relIef vAlve The risk of damage rises with the age of the high-pressure hose. Titan recommends replacing The valve housing (4) should not be repaired. If high-pressure hoses after 6 years. worn, it should always be replaced with a new one.
  • Page 22: Inlet And Outlet Valve

    Impact 540 repairs at the unit 10. Unscrew outlet valve housing (Fig. 12, Item 8) from the 11.2 INleT AND ouTleT vAlve piston (9) with adjusting wrench. 1. Remove the four screws in the front cover and then remove 11. Remove the upper ball cage (11), crush washer (10), outlet the front cover.
  • Page 23: Packings

    Impact 540 repairs at the unit 11.3 pAckINgS 1. Remove inlet valve housing in accordance with the steps in Chapter 11.2, Page 22. 2. It is not necessary to remove the outlet valve. 11. Insert lower packing (Fig. 15) with the beveled edge (1) facing upward.
  • Page 24: Replacing The Motor

    11.4 replAcINg The moTor The following procedure must only be performed by a Titan Authorized Service Center. 1. Open the relief valve, valve position PRIME (k circulation). Switch the unit OFF. Unplug the power plug from the outlet.
  • Page 25: Replacing The Gears

    11.5 replAcINg The geArS The following procedure must only be performed by a Titan Authorized Service Center. 1. Open the relief valve, valve position PRIME (k circulation). Switch the unit OFF. Unplug the power plug from the outlet.
  • Page 26: Replacing The Transducer

    11.6 replAcINg The TrANSDucer The following procedure must only be performed by a Titan Authorized Service Center. 1. Loosen and remove the four front cover screws (1). Remove the front cover (2). 2. Stop the sprayer at the bottom of its stroke so that the piston is in its lowest position.
  • Page 27: Impact 540 Connection Diagram

    Impact 540 repairs at the unit 11.7 ImpAcT 540 coNNecTIoN DIAgrAm EMI Filter Blue Power Cord Capacitor Fuse block Ground Switch Fuse P/N 0522052 Black Blue Ground Motor controller Brown P/N 0522053 Brown Black Black Red (+) Black (-) Ground L.E.D.
  • Page 28: Appendix

    Impact 540 appendix AppeNDIx 12.1 12.2 SelecTIoN of TIp ServIcINg AND cleANINg of AIrleSS hArD-meTAl TIpS To achieve faultless and rational working, the selection of the tip is of the greatest importance. STANDArD TIpS In many cases the correct tip can only be determined by means of a spraying test.
  • Page 29: Warranty

    WArrANTy Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by Titan, Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to...

This manual is also suitable for:

Impact 5400532039

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