Rittal WS 540 Assembly And Operating Instructions Manual
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Rittal WS 540 Assembly And Operating Instructions Manual

Rittal WS 540 Assembly And Operating Instructions Manual

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Wire Station WS 540
4051.100
Assembly and operating instructions

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  • Page 1 Wire Station WS 540 4051.100 Assembly and operating instructions...
  • Page 2 Foreword Foreword Dear Customer, We thank you for choosing our Wire Station WS 540. We wish you every success. Yours Rittal GmbH & Co. KG Rittal GmbH & Co. KG Auf dem Stützelberg 35745 Herborn Germany Phone: +49(0)2772 505-0 Fax: +49(0)2772 505-2319 E-mail: info@rittal.com...

  • Page 3: Table Of Contents

    7.2.4 Disposal ......................24 7.2.5 Notes on environmental directives and legislation ........... 24 Technical specifications ..........25 Options ................26 External mounting examples for options..........26 Options list..................28 Options assembly ................34 Rittal Wire Station WS 540 Technical changes reserved...

  • Page 4: Scope Of Supply

    Spring lock washer M5x70 Stud Castors, locked Castors, unlocked Lifting columns Motor cable Control unit Control unit mains cable Control component height adjustment Control component fastening bracket Tab. 1: Scope of supply Technical changes reserved Rittal Wire Station WS 540...
  • Page 5 Cover B, socket strip 4 mm 5 mm Allen key 6 mm 9/8 mm Open-end spanner 13/10 mm 200 mm Cable tie Drawer spare key Foot part Tab. 1: Scope of supply Rittal Wire Station WS 540 Technical changes reserved...

  • Page 6: Notes On Documentation

    Notes on documentation CE label Rittal GmbH & Co. KG confirms that the Wire Station WS 540 is compliant with the Machinery Directive 2006/42/EC and the EMC Directive 2014/30/EU. An appropriate declaration of conformity has been prepared. It can be found at the end of this document, on the Rittal Homepage or accompanies the unit as a separate document.

  • Page 7: Safety Instructions

    Keep all the safety instructions and notices in a safe place for future use. Before using the Wire Station WS 540, read all the enclosed safety instructions and assembly and operating instructions carefully. Retain all the supplied documents, and ensure that all the relevant documents are forwarded together with the Wire Station WS 540.
  • Page 8 – Do not use the Wire Station WS 540 to lift persons. – Do not allow anyone to sit or stand on the Wire Station WS 540 while in use. – Ensure that the Wire Station WS 540 is secured against unintentional rolling when used.

  • Page 9: Product Description

    The Wire Station WS 540 has four lockable castors that allow the Wire Station WS 540 to be moved anywhere required. The height-adjustable work surface of the Wire Station WS 540 allows it to be adjusted individually to your work situation.

  • Page 10: Assembly And Commissioning

    5 Assembly and commissioning Assembly and commissioning Assembly The following schematics show the assembling of the Wire Station WS 540. Technical changes reserved Rittal Wire Station WS 540...
  • Page 11 5 Assembly and commissioning Table top angle bracket Rear panel Rittal Wire Station WS 540 Technical changes reserved...
  • Page 12 5 Assembly and commissioning Socket strip angle bracket Technical changes reserved Rittal Wire Station WS 540...
  • Page 13 5 Assembly and commissioning Rittal Wire Station WS 540 Technical changes reserved...
  • Page 14 5 Assembly and commissioning Retainer for the cable winding Technical changes reserved Rittal Wire Station WS 540...
  • Page 15 5 Assembly and commissioning Rittal Wire Station WS 540 Technical changes reserved...
  • Page 16 To mount the "cover A, control unit", it is desirable to raise the table to simplify access. First, synchronise the lifting axes (see section 5.2.1 "Lifting axes synchronisation"). The table can then be moved upwards with the Up key (see section 6 "Operation"). Technical changes reserved Rittal Wire Station WS 540...
  • Page 17 5 Assembly and commissioning Cover A, control unit Rittal Wire Station WS 540 Technical changes reserved...
  • Page 18 5 Assembly and commissioning Cover B, socket strip Technical changes reserved Rittal Wire Station WS 540...

  • Page 19: Commissioning

    Up key To synchronise both lifting axes, they must now be initialised. Unless done previously, connect the Wire Station WS 540 to the power grid. The DESKLINE system is initialised by pressing the Down key on the hand-held unit (fig. 1, item 1). The key must be kept pressed until the drives have reached the lower limit position.
  • Page 20 5 Assembly and commissioning Fig. 2: Work table – upper position  When the Wire Station WS 540 is at the upper position, you can fix the Wire Station WS 540 supply cable to the rear panel. 200 mm cable tie Fig. 3: Supply cable fixing ...
  • Page 21 5 Assembly and commissioning Fig. 4: Work table – lower position Rittal Wire Station WS 540 Technical changes reserved...

  • Page 22: Operation

    The work surface can be raised and lowered with the Up and Down key of the hand-held unit, respectively. Fig. 5: Hand-held unit Legend Down key Up key Fig. 6: Work table – top and bottom position of the work surface Technical changes reserved Rittal Wire Station WS 540...

  • Page 23: Maintenance

    Wire Station WS 540. Perform the following checks before each use:  The various parts of the Wire Station WS 540 should not be bent or twisted.  Check the brakes for correct functioning and examine the wheels for signs of wear.

  • Page 24: Operation Of Products With Double Or Improved Insulation

    7.2.3 Cleaning  The cleaning of the Wire Station WS 540 is facilitated by its many smooth surfaces. Cleaning and disinfection agents only with a pH value of 6-8 may be used, i.e. no highly alkaline or acidic agents. ...

  • Page 25: Technical Specifications

    Input voltage / frequency [V AC / Hz] 230/50 Input current [A] Switch-on duration at max. nominal load 10% ~2 min. continuous operation, followed by an 18 min. pause Tab. 2: Wire Station WS 540 technical specifications Rittal Wire Station WS 540 Technical changes reserved...

  • Page 26: Options

    9 Options Options External mounting examples for options The following figures show examples for the external mounting of the options listed in section 9.2. Fig. 7: External mounting examples for options Technical changes reserved Rittal Wire Station WS 540...
  • Page 27 9 Options Fig. 8: External mounting examples for options Rittal Wire Station WS 540 Technical changes reserved...

  • Page 28: Options List

    AS WS 540 fixing bar, vertical 1350 x 50 x 70 (L x W x H) Vertical fixing bar for the WS 540 for fastening optional accessories. Mounting location: Foot frame or adaptor bracket Max. load capacity: 70.0 kg 4051.116...
  • Page 29 AS WS 540 monitor attachment 450 x 50 x 430 (H x W x D) Monitor attachment for the WS 540 with Vesa 75 and 100. Mounting location: Under the WS 540 table top Extension piece min./max.: 120 mm / 430 mm Max.
  • Page 30 AS WS 540 LED work light 621 x 500 x 566 (L x W x H) Swivel and rotating work light for the WS 540, dimmable, 230 V / 50 Hz. Mounting location: WS 540 table top 4051.118 AS wire coil holder, left...
  • Page 31 AS WS 540 waste bin 282 x 135 x 120 (L x W x H) Waste bin, including retainer. Mounting location: WS 540 right lifting column Max. load capacity: 12.0 kg 4051.113 AS WS 540 tool holder, round 100 x 88 (W x H) Hand tool retainer / beverage retainer.
  • Page 32 Item Figure Model No. Designation Dimensions [mm] Description 4051.121 AS WS 540 wire guide, component 170 x 30 x 190 support (L x W x H) Wire guide fixture for the length-cutting machine. Mounting location: Component support 4051.111 AS WS 540 magazine support...
  • Page 33 Dimensions [mm] Description 4051.102 AS WS 540 component support, left Component support unit for a length-cutting machine and a printer consisting of: – Component support arm, left, 450 x 250 x 700 mm (L x W x H), max. load capacity: 70.0 kg...

  • Page 34: Options Assembly

    The following figures show the assembly of the options listed in section 9.2. Caution! All screws, star handles and levers for which no torque is specified in the assembly drawings must be hand-tightened. Fig. 9: Assembly overall view Technical changes reserved Rittal Wire Station WS 540...
  • Page 35 9 Options Fig. 10: Shelves assembly Fig. 11: Universal support shelf assembly Fig. 12: Wire pack holder assembly Rittal Wire Station WS 540 Technical changes reserved...
  • Page 36 9 Options Fig. 13: Wire coil holder assembly Fig. 14: Wire reel holder assembly Fig. 15: Work light assembly Technical changes reserved Rittal Wire Station WS 540...
  • Page 37 9 Options Fig. 16: Waste bin assembly Fig. 17: Storage box holder assembly Fig. 18: Magazine support assembly Rittal Wire Station WS 540 Technical changes reserved...
  • Page 38 9 Options Fig. 19: Mini-PC holder assembly Fig. 20: Component support unit assembly Technical changes reserved Rittal Wire Station WS 540...
  • Page 39 9 Options Fig. 21: Vertical mounting brace assembly Rittal Wire Station WS 540 Technical changes reserved...
  • Page 40 Die vollständige und unterschriebene EU-Konformitätserklärung erhalten Sie auf der Produktseite der Rittal Homepage www.rittal.com. The complete and signed EU declaration of conformity is available at the product site of Rittal homepage www.rittal.com. Technical changes reserved...
  • Page 41 Notes Rittal Wire Station WS 540 Technical changes reserved...
  • Page 42 Notes Technical changes reserved Rittal Wire Station WS 540...
  • Page 43 Notes Rittal Wire Station WS 540 Technical changes reserved...
  • Page 44 ◾ Climate Control ◾ IT Infrastructure ◾ Software & Services You can find the contact details of all Rittal companies throughout the world here. www.rittal.com/contact RITTAL GmbH & Co. KG Auf dem Stuetzelberg · 35745 Herborn · Germany Phone +49 2772 505-0...

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4051.100

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