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DROPSA VIP4 Tools Operating And Maintenance Manual

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Manual drafted in compliance with Directive
CE 06/42
VIP4 TOOLS
Lubrication System
Operating and maintenance
Manual
CONTENTS
1.
2.
3.
4.
5.
PUMP COMPONENTS
6.
7.
8.
9.
Manual drafted in compliance with Directive
EC 06/42
Dropsa products can be purchased at Dropsa branches and authorised distributors. Go to
www.dropsa.com/contact
C2040II - WK 11/12
or
write to
sales@dropsa.com
C2040IE WK 01/17

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Summary of Contents for DROPSA VIP4 Tools

  • Page 1: Table Of Contents

    13. PRECAUTIONS FOR USE 14. CONTRAINDICATIONS OF USE Manual drafted in compliance with Directive C2040IE WK 01/17 EC 06/42 Dropsa products can be purchased at Dropsa branches and authorised distributors. Go to www.dropsa.com/contact write to sales@dropsa.com Manual drafted in compliance with Directive C2040II –...

  • Page 2: Introduction

    The integrity of the panel and any installed accessories must be checked straight away upon receiving it. For any complaints, contact the DropsA SpA sales office immediately. Dropsa SpA will not be liable for any damage to persons or objects in the event of failure to observe the indications in this manual.
  • Page 3 Maximum switchable power: 50 W Maximum current: Maximum voltage: 220 V CA WARNING: do not power the machine with voltage different than what is indicated on the label. 5. MACHINE COMPONENTS 5.1 VIP4TOOLS CENTRAL UNIT The central unit of the lubrication system is made up of the following elements: •...
  • Page 4 5.3 VIP4TOOLS CENTRAL UNIT WITH SEPARATE CONTROLS The central unit of the lubrication system is made up of the following elements: • Reservoir, made of transparent plastic material compatible with lubricants that are readily available on the market. • Modular sub-base •...

  • Page 5: Unpacking And Installation

    6.5 HYDRAULIC CONNECTIONS The only connection to make is that of the individual pumps fitted with push-in connections at the point to be lubricated. The piping must be in Ø 4 mm nylon (can be ordered separately from Dropsa). 6.6 PNEUMATIC CONNECTIONS...
  • Page 6 Connect the push-in air inlet using the Ø 6 mm nylon line both for the pump and for the mixing component and provide a shut-off valve that allows interruption of the supply. Note: For the fixed flow rate pump version that is available, use Ø 4 mm pipes To install the timer, follow the procedure below: 6.7 ELECTRICAL CONNECTIONS The only electrical connection that must be made is the Samba level connection.

  • Page 7: Operating Instructions

    PUMP COMMAND CONNECTION DIAGRAM PNEUMATIC TIMER CONNECTION DIAGRAM WITH SOLENOID VALVE SPRAY COMMAND Ø SPRAY COMMAND Ø 6 6 mm PUMP COMMAND PUMP COMMAND 1/8” BSP 1/8” BSP TIMER Note: For the VIP4TOOLS with separate controls, if you want a different cyclic setting for the various pumps, the connection diagram must have a dedicated solenoid valve for each air inlet for the pump command.

  • Page 8: Maintenance Procedures

    Some versions have a timer to adjust the operating cycles of the mini-pumps. The adjustment modes are indicated below. Setting the frequency generator cycles with air at 6 BAR (90 PSI). • With a pressure at 8 BAR (120 PSI) the values must be reduced by 8% •...

  • Page 9: Order Information

    10. ORDER INFORMATION 10.1 VIP4TOOLS central unit VERSIONS No. of dosing units 1-Litre reservoir 3-Litre reservoir 3135091 3135111 3135092 3135112 3135093 3135113 3135094 3135114 3135095 3135115 3135096 3135116 3135097 3135117 3135098 3135118 COMPONENTS PART NUMBER DESCRIPTION 3130139 Oil filling filter 1524445 Mixer Base Adjustable pneumatic mini-pump: along with the mini pump, assembly screws must also be...
  • Page 10 10.2 VIP4TOOLS central unit with solenoid valve VERSIONS No. of dosing units 1-Litre reservoir 3135181 3135182 3135183 3135184 3135185 3135186 3135187 3135188 COMPONENTS PART NUMBER DESCRIPTION 3130139 Oil filling filter 1524445 Mixer Base 3103116C Adjustable pneumatic mini-pump: along with the mini pump, assembly screws must also be ordered.
  • Page 11 ACCESSORIES PART NUMBER DESCRIPTION 5717301 Tube, flexible Ø 6 (0.24 in.) 1524845 1s ÷ 1 min. timer 1524486 Lubrication nozzle 32 mm (1.26 in.) 1524487 Lubrication nozzle 48 mm (1.89 in.) 3226661 LRT 30 Oil for Steel – in 1l container 3226662 LRT 50 Oil for Aluminium –...
  • Page 12 INDICATION TABLE FOR LRT USE (3226661) In grams for each delivery nozzle in 8 hours of operation. ALUMINIUM PB STEEL ALLOY STEEL REFRACTORY AND PB BRASS SOFT STEEL STAINLESS STEEL TITANIUM ALLOYS • Saw cut • Lathe turning 35-40 • Blanking •...

  • Page 13: Dimensions

    11. DIMENSIONS 11.1 VIP 1 LITRE Filler Cap Electrical level Mixing air regulator Adjustment screw Bleed screw flow rate Mixing air inlet Bleed pump control Condensed air bleed screw The panel is installation ready for the timer kit (optional) P/N 3132572 Weights Number of elements (mm)
  • Page 14 11.2 VIP 3 LITRES Electrical level Filler Cap Tappo di caricamento Mixing air regulator Flow rate adjustment screw Bleed screw Mixing air inlet Pump control Condensed air bleed screw The panel is installation ready for the timer kit (optional) P/N 3132572 Number of elements Weights (mm)

  • Page 15: Handling And Transport

    11.3 VIP 3 LITRES WITH SEPARATE CONTROLS Electrical level Filler Cap Tappo di caricamento INTAKE PUMP 4 INTAKE 4 Inputs Bleed screw Flow capacity Vite regolazione adjustment screw portata Pump control The panel is installation ready for the timer kit (optional) P/N 3132572 and the reducing filter (optional) P/N 20685. Number of elements Weights (mm)

  • Page 16: Precautions For Use

    Before shipment, the VIP4Tools/Air lubrication panels are carefully packed inside a cardboard box. During transport and storage of the equipment, pay attention to the direction indicated on the box. Upon receipt, check that the packaging is not damaged and store the equipment in a dry place. 13.

  • Page 17: Contraindications Of Use

    14. CONTRAINDICATIONS OF USE The VIP4Tools/Air panel does not have any particular contraindications except for the following points: • Contact of the operator with fluid due to breakage/opening of adduction piping. The operator must have suitable PPE (tit. VIII – 626). •...

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