DROPSA VIP4Air Series User And Maintenance Manual

DROPSA VIP4Air Series User And Maintenance Manual

Minimal air/oil lubrication system
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VIP4Air
Minimal Air/Oil
Lubrication System
Automatic Lubrication Systems

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Summary of Contents for DROPSA VIP4Air Series

  • Page 1 VIP4Air Minimal Air/Oil Lubrication System Automatic Lubrication Systems...
  • Page 2 Attention: connector not included, to be ordered separately; connector, p/n 1639115 + cable 2 mt Dropsa has taken the ‘minimal lubrication’ concept one step further with the VIP4Air that can achieve ultra-low volume oil discharge and at the same time provide electronic monitoring (using a custom Technical Characteristics designed differential flow sensor integrated into the unit).
  • Page 3: Table Of Contents

    MAINTENANCE DISPOSAL REPLACEMENT PART LIST DIMENSIONS VIP 1 LITER DIMENSIONS VIP 3 LITER GARANTEE DECLARATION OF CONFORMITY DISTRIBUTORS Manufacturer DropsA SpA Product VIP4Tools Year 2001 Certification http://www.dropsa.com Manual drawn up in accordance with CE C2040IE - WK 51/02 Directive 98/37 Att. I, paragraph 1.7.4...
  • Page 4: Introduction

    Dropsa SpA Sales department should be contacted without delay. Dropsa SpA declines to accept any responsibility for injuries to persons or damage to property in the event of the non-observance of the information presented in this manual.
  • Page 5: Description Of Components

    4. DESCRIPTION OF COMPONENTS Central VIP4Tools Unit The central unit of the lubrication system is composed of the following items: • a Tank, made of transparent plastic material, compatible with lubricants on the market. • a System for the regulation of the mixer air •...
  • Page 6: Technicalspecification

    5. TECHNICAL SPECIFICATIONS CHARACTERISTIC VIP4Tools lubrication panel Air supply pressure 5 - 8 bar Working temperature -5 - +55 °C Working humidity 90% max Permitted lubricants Mineral - synthetic Oil viscosity at working 32 - 320 cSt temperature Conservation temperature -20 - +65 °C SAMBA LEVEL Temperature:...
  • Page 7: Contraindications

    AIR CHARACTERISTICS Characteristic Requirement Pressure at point of connection Min. 6 Bar Max. quantity of particles in suspension 15 mg/Nmc Max. diameter of particles 0.05 Dew point 2° C Max. quantity of oil in suspension 5 mg/Nmc Whenever not utilizing natural base oils compatible with existing health regulations, it is necessary to adjust the mixer pressure so as to avoid the formation and dispersion of oil mist into the environment.
  • Page 8 4. Reattach the connections to the new base. 9.5 HYDRAULIC CONNECTIONS The only connection to be undertaken is that of the individual pumps, provided with push-in connections, to the lubrication point. The tubing must be in Ø4 mm nylon (obtainable from Dropsa).
  • Page 9: Instructions For Use

    9.6 PNEUMATIC CONNECTIONS Connect the air input to the push-in connector utilizing Ø6 mm nylon tubing both for the pump and the mixer, and provide a stop valve to permit shutting off the supply. 9.7 ELECTRICAL CONNECTIONS The only electrical connection required is that of the Samba level. (see paragraph 6 Technical Specifications) N.B.: After all connecting up has been completed ensure the tubing and cables are protected from impacts and are suitably secured.
  • Page 10: Maintenance

    11. MAINTENANCE The pump has been designed and constructed so as to reduce maintenance to a minimum. To simplify maintenance it is recommended that the equipment be mounted in an easily reached location (see paragraph 10.2). Periodically check the tubing connections for leaks. Always maintain the equipment in a clean condition in order that any leaks will be immediately evident.
  • Page 11 APPROXIMATE CONSUMPTION FOR LRT OILS (3226661 – 3226662) USAGE Grams per lubrication nozzle in 8 hours operating time REFRACTORY ALUMINIUM LEADED STEEL ALLOY STEEL AND TITANIUM LEADED BRASS SOFT STEEL STAINLESS STEEL ALLOYS Saw cutting Turning 35-40 50-60 Shearing Cutting off Boring Drilling 40-50...
  • Page 12: Dimensions Vip 1 Liter

    14. DIMENSIONS VIP 1 LITER Electric Level Filler plug Air mixer Regulator Delivery Flow regulating Mixer air intake screw Vent screw Pump control Condensate vent screw The panel is designed to accept the mounting of a timer kit (optional) P/N 3132572 Number of elements Height A (mm) Weight (Kg.)
  • Page 13: Dimensions Vip 3 Liter

    15. DIMENSIONS VIP 3 LITER Electric Level Filler plug Air mixer regulator Delivery Mixer air intake Flow regulating Vent screw screw Pump control Condensate vent screw The panel is designed to accept the mounting of a timer kit (optional) P/N 3132572 Number of elements Height A (mm) Weight (Kg.)
  • Page 14 Upon prepaid receipt of subject product to an authorized Dropsa Sales & Service location, we will then either repair or replace such product(s), at out option, and if determined to be a warranted defect, we will perform such necessary product repairs or replace such product(s) at our expense.
  • Page 15: Declaration Of Conformity

    17. DECLARATION OF CONFORMITY Manufacturer: DROPSA SpA Company Via B. Croce, 1 - 20090 Vimodrone (MI), Italy Address +39 02 250791 Telephone It is certified that: VIP4Tools lubrication panel The machine: ∗ is manufactured in conformity with the DIRECTIVE OF THE COUNCIL OF THE EUROPEAN COMMUNITY concerning: the machines (98/37/CE), low voltage (BT 73/23/CEE).
  • Page 16: Distributors

    Dropsa Australia Pty. Volmerswerther Strasse 80 C20/148 Old Pittwater Road 40221 Dusseldorf 1, Deutschland Brookvale Tel: (+49) 0211-394-011 NSW 2100 Fax:(+49) 0211-394-013 Tel: (+61) 2 9938-66-44 E-mail: sales@dropsa.de Fax: (+61) 2 9938-66-11 E-mail: sales@dropsa.com Web site: http://www.dropsa.com - E-mail: sales@dropsa.com...

This manual is also suitable for:

Vip4air 110 v acVip4air 24 v dc

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