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Fagor CNC 8060 Manual

Remote modules
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8060
8065
Remote modules
(Ref: 1402)

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  • Page 1 8060 8065 Remote modules (Ref: 1402)
  • Page 2 CNC and at the drives. • Tendency test on analog axes. FAGOR AUTOMATION shall not be held responsible for any personal injuries or physical damage caused or suffered by the CNC resulting from any of the safety elements being disabled.

  • Page 3: Table Of Contents

    Technical and electrical characteristics................. 66 5.2.1 Technical characteristics.................... 66 5.2.2 Electrical characteristics of the inputs and outputs............ 68 CNC 8060 Sizing of the remote groups................... 70 Installation of the modules.................... 72 CNC 8065 RIOW-CANOPEN-ECO module. Leading (first) module..........75 5.5.1...
  • Page 4 Type of CAN bus and baudrate................... 139 Selecting the baudrate for the CANopen bus.............. 140 Selecting the speed for the CANfagor bus..............142 CHAPTER 9 SERCOS BUS. Module identification and connection................145 Data exchange via Sercos................... 146 CNC 8060 CNC 8065 : 1402) ·4·...

  • Page 5: About The Product

    - - - Feedback inputs. - - - - - - 4 (*) 4 (**) (*) Differential TTL / Sinusoidal 1 Vpp (**) TTL / Differential TTL / Sinusoidal 1 Vpp / SSI protocol CNC 8060 CNC 8065 : 1402) ·5·...

  • Page 7: Declaration Of Conformity

    R em o te m odu l es DECLARATION OF CONFORMITY The manufacturer: Fagor Automation S. Coop. Barrio de San Andrés Nº 19, C.P.20500, Mondragón -Guipúzcoa- (Spain). Declares: The manufacturer declares under their exclusive responsibility the conformity of the product:...
  • Page 9 R em o te m odu l es DECLARATION OF CONFORMITY The manufacturer: Fagor Automation S. Coop. Barrio de San Andrés Nº 19, C.P.20500, Mondragón -Guipúzcoa- (Spain). Declares: The manufacturer declares under their exclusive responsibility the conformity of the product:...

  • Page 11: Version History

    R em o te m odu l es VERSION HISTORY Here is a list of the features added to each manual reference. Ref. 1402 First version. CNC 8060 CNC 8065 : 1402) ·11·...

  • Page 13: Safety Conditions

    Read the following safety measures in order to prevent harming people or damage to this product and those products connected to it. Fagor Automation shall not be held responsible of any physical damage or defective unit resulting from not complying with these basic safety regulations.
  • Page 14 This unit is ready to be used in industrial environments complying with the directives and regulations effective in the European Community. Fagor Automation shall not be held responsible for any damage suffered or caused by the CNC when installed in other environments (residential or homes).
  • Page 15 It indicates actions and operations that must be carried out. Information symbol. It indicates notes, warnings and advises. Symbols that the product may carry. Ground protection symbol. It indicates that that point must be under voltage. CNC 8060 CNC 8065 : 1402) ·15·...

  • Page 17: Warranty Terms

    In order to prevent the possibility of having the time period from the time a product leaves our warehouse until the end user actually receives it run against this 12-month warranty, FAGOR has set up a warranty control system based on having the manufacturer or agent inform FAGOR of the destination, identification and on-machine installation date, by filling out the document accompanying each FAGOR product in the warranty envelope.
  • Page 18 R e m o t e m od ul e s WARRANTY ON REPAIRS In a similar way to the initial warranty, FAGOR offers a warranty on standard repairs according to the following conditions: PERIOD 12 months. CONCEPT Covers parts and labor for repairs (or replacements) at the network's own facilities.

  • Page 19: Material Returning Terms

    Wrap the unit in a polyethylene roll or similar material to protect it. When sending a central unit with monitor, protect especially the screen. Pad the unit inside the cardboard box with poly-utherane foam on all sides. Seal the cardboard box with packing tape or industrial staples. CNC 8060 CNC 8065 : 1402) ·19·...

  • Page 21: Cnc Maintenance

    • Do not handle the connectors with the unit connected to AC power. Before handling these connectors (I/O, feedback, etc.), make sure that the unit is not connected to main AC power. • Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may manipulate the inside of this unit.
  • Page 23 In order to avoid personal injuries and damage to this product or to those connected to it, read carefully the section on safety conditions in the introduction to this manual. Fagor Automation shall not be held responsible of any physical damage or defective unit resulting from not complying with these basic safety regulations.
  • Page 24 • Feedback inputs. RESET ADDRESS DIGITAL OUTPUT ADD MSB LINE TERM +24V CAN L SHIELD CAN H SHIELD +24V. CAN L SHIELD CAN H SHIELD RCS-S module (Sercos protocol). • Feedback inputs. • Analog outputs. CNC 8060 CNC 8065 : 1402) ·24·...
  • Page 25 General purpose analog inputs. Analog outputs. Feedback inputs. Fagor remote modules, RIO70 series, available for CAN bus with CANfagor protocol. There are full-size modules (those occupying the whole box) and half-size modules (occupying half the box). Two half-size modules may be mounted in a box. Each group may have up to 5 complete modules depending on consumption.
  • Page 26 R e m o t e m od ul e s Fagor supplies all types of possible combinations with half-size modules, even units with a single half-size module (the other half will be a cover). The available modules are the following.

  • Page 27: Dimensions And Mounting Of The Modules

    Dimensions of the modules. Always leave a 140 mm gap under the modules for ventilation and later handling. Connection of the modules. The modules of the group are connected as follows: CNC 8060 CNC 8065 : 1402) For ground connection.
  • Page 28 DO NOT make any connection or connect any module to the power supply while the latter is turned on. Before making any connection, ribbon cable included, turn the power supply off by unplugging the power cable. CNC 8060 CNC 8065 : 1402)

  • Page 29: Consumption Of The Remote Modules

    0,4 + 0,4 + 0,6 - - - (DO) + (DO) + (CPU) 0,65 + 0,65 + 0,6 - - - (AO) + (CPU) 0,35 + 0,6 Total consumption 6,60 watts 3,4 watts CNC 8060 CNC 8065 : 1402) ·29·...

  • Page 30: Power Supply

    CAN bus. ·Line Term· selector. CAN L Line terminating resistor. SHIELD CAN H SHIELD CAN bus. Connector ·X2·. CAN bus connection. CAN L SHIELD CAN H SHIELD CAN bus. ·X3· connector. CAN bus connection. CNC 8060 CNC 8065 : 1402) ·30·...

  • Page 31: Elements (Connectors)

    POWER duplicate the group. ·POWER· LED. Status of the 5 V. The LED is green. This LED turns on when the +5 V power supply SYSTEM READY CNC 8060 is working properly. +5 OVER CURRENT CNC 8065 + 5 ERROR POWER ·RESET·...
  • Page 32 ISO GND Pin. Signal. Function. CAN L ISO GND Ground / 0 V. SHIELD CAN L (LOW) bus signal. CAN H SHIELD SHIELD CAN shield. CAN H (HIGH) bus signal. SHIELD CAN shield. CNC 8060 CNC 8065 : 1402) ·32·...

  • Page 33: Digital Inputs And Outputs

    Digital inputs and outputs. DIGITAL INPUT N.C. Connector ·X1·. 8 digital inputs. N.C. Connector ·X2·. 8 digital inputs. DIGITAL OUTPUT +24V Connector ·X1·. 8 digital outputs. Status indicator LED. +24V. Connector ·X2·. 8 digital outputs. CNC 8060 CNC 8065 : 1402) ·33·...
  • Page 34 GN D Status indicator LED. The green LED located in the middle of the digital output module turns on when the module is powered with 24 Vdc and the inside fuse is OK. CNC 8060 CNC 8065 : 1402) ·34·...

  • Page 35: Analog Inputs And Outputs

    R em o te m odu l es Analog inputs and outputs ANALOG INPUT Connector ·X1·. SHIELD 4 analog inputs. SHIELD Connector ·X2·. SHIELD 4 analog inputs. SHIELD ANALOG OUTPUT Connector ·X1·. SHIELD 4 analog inputs. SHIELD SHIELD SHIELD CNC 8060 CNC 8065 : 1402) ·35·...
  • Page 36 O3+ O3- Analog outputs. SHIELD O4+ O4- Analog outputs. SHIELD Shield connection. SHIELD Each analog output has three pins (O+, O-, SH). Use shielded cables connecting their meshes to the corresponding shield pin. CNC 8060 CNC 8065 : 1402) ·36·...

  • Page 37: Feedback Inputs (Counter)

    Connector ·X5·. Fe e d b a ck i n p u t ( d i f fe r e n t i a l T T L a n d sinusoidal 1 Vpp). CNC 8060 CNC 8065 : 1402)

  • Page 38: Elements (Connectors)

    (*) Pin ·15· is offered for compatibility. We recommed to connect the cable shield to the connector housing at both ends. To connect feedback devices with differential TTL or 1 Vpp sinusoidal signals. See "3.8 Feedback inputs. Technical characteristics and connection." on page 40. CNC 8060 CNC 8065 : 1402) ·38·...

  • Page 39: Electrical Characteristics Of The Inputs And Outputs

    Use shielded cables connecting their meshes to the corresponding shield pin. All the analog outputs, 4 per module, have the following characteristics: Command voltage within range. ± 10 V. Resolution. 16 bits. Minimum impedance of the connected device. 10 k. Maximum cable length (unshielded). 75 mm. CNC 8060 CNC 8065 : 1402) ·39·...

  • Page 40: Feedback Inputs. Technical Characteristics And Connection

    Work levels for sinusoidal 1 Vpp signal. VApp VBpp VIopp Maximum frequency: 500 kHz. CNC 8060 A and B signals. Amplitude: 0.6 ÷ 1.2 Vpp CNC 8065 A and B signals. Centered: |V1-V2| / 2 Vpp =< 6.5% A and B signals. Ratio: VApp / VBpp = 0.8 ÷...
  • Page 41 R em o te m odu l es Feedback cable characteristics. Fagor Automation offers a wide range of cables and extension cables to connect the feedback systems to the CNC. Refer to our catalog for further information. The cable used must have overall shield; the rest of the characteristics of the cable, as well as its length, will depend on the type of feedback device used.

  • Page 42: Numbering Of The Digital Inputs And Outputs

    (address = 2) Digital inputs. 1 ·· 48 81 ·· 96 49 ·· 80 Digital outputs. 1 ·· 32 49 ·· 64 33 ·· 48 GROUP = 1 GROUP = 2 GROUP = 3 CNC 8060 CNC 8065 : 1402) ·42·...
  • Page 43 Module 2. 33 ·· 48 81 ·· 96 Module 3. 97 ·· 112 Remote group (2). Digital inputs. Digital outputs. Base index. Numbering. Base index. Numbering. Module 1. 113 ·· 128 49 ·· 64 CNC 8060 CNC 8065 : 1402) ·43·...

  • Page 44: Numbering Of The Analog Inputs And Outputs And Of The Feedback Inputs

    4 analog inputs. 4 analog inputs. Example. Group ·1· Group ·2· (address = 1) (address = 2) Analog inputs. 1 ·· 8 9 ·· 16 Analog outputs. 1 ·· 4 5 ·· 8 CNC 8060 CNC 8065 : 1402) ·44·...

  • Page 45: Probe Connection

    + 24 V GROUP PROBE Interface with an open-collector output. Connection to +24 V. The connection acts upon the down flank (negative pulse) of the probe signal. REMOTE GROUP + 24 V PROBE CNC 8060 CNC 8065 : 1402) ·45·...
  • Page 46 Interface with a PUSH-PULL output. Connection to +24 V. Depending on the interface being used, the connection acts upon the up flank or down flank of the probe signal. REMOTE GROUP + 24 V PROBE CNC 8060 CNC 8065 : 1402) ·46·...
  • Page 47 RIO5 and RIOW series modules; modules of both series cannot be combined in the same group. Fagor remote modules, RIO5 series, available for CAN bus with CANopen protocol. Each group (node) may consist of up to two of these modules.
  • Page 48 CAN bus with Fagor modules. A bus made up of only with Fagor modules can have 40 general purpose analog inputs and 10 inputs for temperature sensors. In Fagor modules, the analog inputs are pre-assigned as general-purpose inputs (four per module) or as inputs for temperature sensors (two inputs per module).

  • Page 49: Dimensions And Mounting Of The Modules

    Always leave a 140 mm gap under the modules for ventilation and later handling. Connection of the modules. The modules of the group are connected as follows: For ground connection. CNC 8060 Ribbon cable to interconnect the modules. CNC 8065 Securing ends.

  • Page 50: Power Supply

    Connector ·X6·. Status indicators. 12 digital inputs. CAN bus. ·ST· selector. Line terminating resistor. CAN bus. Connector ·X2·. CAN bus connection. Connector ·X7·. 12 digital inputs. CAN bus. ·X3· connector. CAN bus connection. CNC 8060 CNC 8065 : 1402) ·50·...
  • Page 51 Connector ·X5·. Status indicators. 2 PT100 inputs. CAN bus. ·ST· selector. Line terminating resistor. CAN bus. Connector ·X2·. CAN bus connection. Connector ·X6·. CAN bus. ·X3· connector. 4 differential analog inputs. CAN bus connection. CNC 8060 CNC 8065 : 1402) ·51·...

  • Page 52: Elements (Connectors)

    Each one of the elements integrated into the CAN bus is identified by the 16-position rotary switch (0-15) "Address" (also referred to as "Node_Select"). CNC 8060 CNC 8065 The CNC must always occupy position "0" and the rest of the elements of the bus will occupy consecutive positions starting with 1.
  • Page 53 GN D GN D Connector ·X6· & ·X7·. Digital inputs (12 inputs in each connector). 12-pin male Phoenix minicombicon contact (3.5 mm pitch). Signal. Function. CNC 8060 I1 - I12 Digital inputs. CNC 8065 I13 - I24 Digital inputs. : 1402)
  • Page 54 Connector ·X5·. Inputs for temperature sensors PT100 (2 inputs). 10-pin male Phoenix minicombicon contact (3.5 mm pitch). Signal. Function. R1+ R1- Signals of the PT100 sensor. RL1 RF1 R2+ R2- Signals of the PT100 sensor. RL2 RF2 CNC 8060 Shield connection. CNC 8065 : 1402) ·54·...
  • Page 55 R em o te m odu l es Each input has 5 pins (RL, R+, R-, RF, SH). Use shielded cables connecting their meshes to the corresponding shield pin. 4 wires. 3 wires. 2 wires. CNC 8060 CNC 8065 : 1402) ·55·...

  • Page 56: Digital Inputs And Digital Outputs (Single Module)

    24 digital inputs and 16 digital outputs. Digital inputs and digital outputs (single module). DIGITAL IN/OUT +24V Connector ·X1·. 8 digital outputs. +24V Connector ·X2·. 8 digital outputs. ·X3· connector. 12 digital inputs. Connector ·X4·. 12 digital inputs. CNC 8060 CNC 8065 : 1402) ·56·...
  • Page 57 GN D Connector ·X3· & ·X4·. Digital inputs (12 inputs in each connector). 12-pin male Phoenix minicombicon contact (3.5 mm pitch). Signal. Function. I1 - I12 Digital inputs. I13 - I24 Digital inputs. CNC 8060 CNC 8065 : 1402) ·57·...
  • Page 58 8 digital outputs. +24V +24V Connector ·X2·. Connector ·X6·. 8 digital outputs. 8 digital outputs. ·X3· connector. Connector ·X7·. 12 digital inputs. 12 digital inputs. Connector ·X4·. Connector ·X8·. 12 digital inputs. 12 digital inputs. CNC 8060 CNC 8065 : 1402) ·58·...

  • Page 59: Elements (Connectors)

    Connector ·X3· & ·X4· & ·X7· & ·X8·. Digital inputs (12 inputs in each connector). 12-pin male Phoenix minicombicon contact (3.5 mm pitch). X3-X7 X4-X8 Signal. Function. I1 - I12 Digital inputs. I13 - I24 Digital inputs. CNC 8060 CNC 8065 : 1402) ·59·...

  • Page 60: Electrical Characteristics Of The Inputs And Outputs

    Minimum impedance of the connected device. 10 k. Maximum cable length (unshielded). 75 mm. CNC 8060 Inputs for the temperature sensors PT100. CNC 8065 Use shielded cables connecting their meshes to the corresponding shield pin. The electrical characteristics of the inputs are: Type of sensor.

  • Page 61: Numbering Of The Digital Inputs And Outputs

    Digital inputs. 1 ·· 24 73 ·· 96 25 ·· 48 97 ·· 144 49 ·· 72 Digital outputs. 1 ·· 16 49 ·· 64 17 ·· 32 65 ·· 96 33 ·· 48 CNC 8060 CNC 8065 : 1402) ·61·...
  • Page 62 GN D Digital inputs. ·25· (I1 of X3) 25 ·· 48 ·49· (I1 of X7) 49 ·· 64 Digital outputs. ·17· (I1 of X1) 17 ·· 32 ·33· (I1 of X5) 33 ·· 48 CNC 8060 CNC 8065 : 1402) ·62·...

  • Page 63: Numbering Of The Analog Inputs And Outputs And Of The Temperature Sensor Inputs

    The CNC machine parameters must be set to indicate the number of PT100 inputs and to which analog inputs they are connected. A PT100 input is active if it has one of these temperature sensors connected to it. Refer to the installation manual for further detail. CNC 8060 CNC 8065 : 1402)
  • Page 64 RIO5 and RIOW series modules; modules of both series cannot be combined in the same group. Fagor remote modules, RIOW series, available for CAN bus with CANopen protocol. Each group (node) will consist of a leading (first) module (RIOW-CANOPEN-ECO / RIOW- CANOPEN-STAND), an end module (last) (RIOW-END) and a maximum of 64 intermediate modules for processing digital and analog inputs and outputs, etc.

  • Page 65: Dimensions Of The Modules

    R em o te m odu l es Dimensions of the modules. STOP Overflow 24V 24V 0V 0V STOP Overflow CNC 8060 CNC 8065 : 1402) ·65·...

  • Page 66: Technical And Electrical Characteristics

    CANOPEN-STAND modules. Emission of disturbances (regulation EN 50081-1:1993). • Meets the EN 55022 regulation. Regulations only valid for all RIOW-CANOPEN-ECO and RIOW-CANOPEN-STAND modules. CNC 8060 Emission of disturbances (regulation EN 50081-2:1994). CNC 8065 • Meets the EN 55011 regulation. : 1402)
  • Page 67 Do not get into the inside of the unit. This unit MUST NOT be opened by unauthorized personnel. Only personnel authorized by Fagor Automation may manipulate the inside of this unit. CNC 8060...

  • Page 68: Electrical Characteristics Of The Inputs And Outputs

    Use shielded cables connecting their meshes to the corresponding shield pin. Maximum cable length (unshielded): 75 mm. CNC 8060 Technical characteristics. CNC 8065 Number of outputs.
  • Page 69 0.1 ºC Measuring error (25 ºC). <± 0.2 % Response time, from when the sensor is 4 s. connected until the first correct measure is obtained. Typical consumption of each input. 0.5 mA. CNC 8060 CNC 8065 : 1402) ·69·...
  • Page 70 I n t e r n a l c o n s u m p t i o n o f t h e module. RIOW-CANOPEN-ECO. 350 mA. RIOW-CANOPEN-STAND. 350 mA. RIOW-END. 0 mA. RIOW-PS24. 0 mA. RIOW-8DI. 17 mA. RIOW-8DO. 25 mA. CNC 8060 RIOW-4AI. 65 mA. CNC 8065 RIOW-4AO. 125 mA. RIOW-2AI-PT100. 80 mA. : 1402) ·70·...
  • Page 71 In a group made up of 1 RIOW-CANOPEN-ECO module, 5 RIOW-8DI modules and 10 RIOW-8DO modules, the total consumption will be 685 mA. RIOW-CANOPEN-ECO. 350 mA. RIOW-PS24. 0 mA. RIOW-8DI. 5 x 17 mA RIOW-8DO. 10 x 25 mA RIOW-END. 0 mA. CNC 8060 CNC 8065 : 1402) ·71·...
  • Page 72 The temperature of the cabinet (enclosure) where the modules are mounted must not exceed 55 ºC (131ºF) when the modules are working. The heat dissipated by all the modules must CNC 8060 not exceed the heating capability of the cabinet where they are installed.
  • Page 73 To help remove a module from the rail, pull the unlocking tab located on the right side of the module. STOP Push to fix the module. Overflow Push to remove the module. CNC 8060 CNC 8065 Unlocking tab. 24V 24V 0V 0V : 1402) ·73·...
  • Page 74 The cables are secured into the connectors by pressure. Insert a tool into the square hole located on top of the connector, this opens the connector. Insert the cable into the connector and remove the tool. After removing the tool, the cable stays fixed. CNC 8060 CNC 8065 : 1402)

  • Page 75: Riow-Canopen-Eco Module. Leading (First) Module

    Power the module with an external 24V DC (between -15% and +20%) regulated power supply. STOP Address (node) of the element Status indicator LED's. and transmission speed. Overflow Locking disk. CAN bus connection. Unlocking tab. 24V 24V 0V 0V Power supply. CNC 8060 CNC 8065 : 1402) ·75·...

  • Page 76: Elements (Connectors)

    Red. The node is stopped. Green. The node works properly. TX overflow Red. Data sending error. RX overflow Red. Data reception error. Red. Status of the communication with the I/O modules. Green. Orange. CNC 8060 CNC 8065 : 1402) ·76·...

  • Page 77: Node Configuration

    The address (node number) of the group is selected while the module is off. Select the speed by putting the corresponding dipswitches in the ·on· position. The binary meaning of each dipswitch increases according to its number; dipswitch ·1· for address 1, dipswitch ·3· for CNC 8060 address 4 and so on. CNC 8065 Address ·1·.
  • Page 78 The RIOW series modules do not have a factory-installed line terminating resistor. The RIOW module mounted at the end of the bus must have a 120  line terminating resistor between pins CAN_H and CAN_L to avoid signal deflections (rebounds). CNC 8060 CNC 8065 : 1402)

  • Page 79: Meaning Of The Led's

    - - - Data sending error. Blinking fast Blinking fast Too many errors at the node. Led I/O. CNC 8060 Three-colored LED (orange/red/green) that indicates the bus status and the errors found. CNC 8065 Led I/O. Meaning. Off. There's no data at the data bus.
  • Page 80 Initialize the module by removing power and has changed after a reset. applying it again. Reserved. Timeout error in the EEPROM. Remove power from the node, replace the leading module and apply power to the node CNC 8060 again. CNC 8065 Reserved. : 1402) ·80·...
  • Page 81 Error 2: Configuration error at the node. Type. Description. Solution. The image with the information on the Contact Fagor Automation. modules is not active. The image with the information on the Remove power from the node, reduce the modules is too large.
  • Page 82 0 V reference signal. Address (node) of the element and transmission speed. Vo l t a g e s u p p l y fo r t h e I / O modules. Ground connection. CNC 8060 CNC 8065 : 1402) ·82·...

  • Page 83: Elements (Connectors)

    Voltage supply for the I/O modules. 24V power input. 3 - 7 Voltage supply for the I/O modules. 24 V 0 V reference signal. 4 - 8 Voltage supply for the I/O modules. CNC 8060 Ground connection. CNC 8065 : 1402) ·83·...
  • Page 84 R e m o t e m od ul e s Power supply status indicator LED's Color Function Green The LED turns on when the module is under power. Green The LED turns on if the side jumpers have 24 V. CNC 8060 CNC 8065 : 1402) ·84·...

  • Page 85: Voltage Supply For The Module

    Power for the module and for the rest of the modules must be separated in order to ensure the operations in the bus in case of a short-circuit on the side of the actuator. STOP Overflow 24 V 24 V 24 V 24 V CNC 8060 CNC 8065 : 1402) ·85·...

  • Page 86: Node Configuration

    The address (node number) of the group is selected while the module is off. Select the speed by putting the corresponding dipswitches in the ·on· position. The binary meaning of each dipswitch increases according to its number; dipswitch ·1· for address 1, dipswitch ·3· for CNC 8060 address 4 and so on. CNC 8065 Address ·1·.
  • Page 87 The RIOW series modules do not have a factory-installed line terminating resistor. The RIOW module mounted at the end of the bus must have a 120  line terminating resistor between pins CAN_H and CAN_L to avoid signal deflections (rebounds). CNC 8060 CNC 8065 : 1402)

  • Page 88: Meaning Of The Led's

    Data sending error. Blinking fast Blinking fast Too many errors at the node. Led I/O. Three-colored LED (orange/red/green) that indicates the bus status and the errors found. CNC 8060 Led I/O. Meaning. CNC 8065 There's no data at the data bus Green.
  • Page 89 Timeout error when reading EEPROM data. Remove power from the node, replace the leading module and apply power to the node again. CNC 8060 Timeout error when writing EEPROM data. Remove power from the node, replace the leading CNC 8065 module and apply power to the node again.
  • Page 90 Communication error while initializing the Remove power from the node, replace the n-th module. module and apply power to the node again. The number of blinks indicates the n position of the I/O module. CNC 8060 CNC 8065 : 1402) ·90·...

  • Page 91: Riow-Ps24 Module

    Power the module with an external 24V DC regulated power supply. LED indicating the voltage at side jumpers. Power supply. Power supply. 0 V reference signal. 0 V reference signal. Ground connection. Ground connection. Jumpers to power the next module. CNC 8060 CNC 8065 : 1402) ·91·...

  • Page 92: Elements (Connectors)

    Function 24 V Power supply. 0 V reference signal. Ground connection. 24 V Status indicator LED's. The LED is green. The LED turns on if the side jumpers have 24 V. 24 V CNC 8060 CNC 8065 : 1402) ·92·...

  • Page 93: Riow-8Di Module. Module Of 8 Digital Inputs

    Digital input ·1·. Digital input ·2·. Digital input ·3·. Digital input ·4·. Digital input ·5·. Digital input ·6·. Digital input ·7·. Digital input ·8·. Jumpers to power the module. Jumpers to power the next module. CNC 8060 CNC 8065 : 1402) ·93·...

  • Page 94: Elements (Connectors)

    24 V Power supply. Power supply. DI1 - DI8 Digital inputs. 24 V Status indicator LED's. Green LED's. All digital inputs have a status indicating LED that turns on when the input is active. CNC 8060 CNC 8065 : 1402) ·94·...

  • Page 95: Riow-8Do Module. Module Of 8 Digital Outputs

    Digital output ·1·. Digital output ·2·. Digital output ·3·. Digital output ·4·. Digital output ·5·. Digital output ·6·. Digital output ·7·. Digital output ·8·. Jumpers to power the module. Jumpers to power the next module. CNC 8060 CNC 8065 : 1402) ·95·...
  • Page 96 24 V Power supply. Power supply. DO1 - DO8 Digital outputs. 24 V Status indicator LED's. Green LED's. All digital outputs have a status indicating LED that turns on when the output is active. CNC 8060 CNC 8065 : 1402) ·96·...

  • Page 97: Riow-4Ai Module. Module Of 4 Analog Inputs

    Analog input ·1·. Analog input ·2·. Ground connection. Ground connection. Analog input ·3·. Analog input ·4·. Ground connection. Ground connection. Jumpers to power the module. Jumpers to power the next module. CNC 8060 CNC 8065 : 1402) ·97·...
  • Page 98 Connectors ·2· and ·6· are joined together internally. Connectors ·4· and ·8· are joined together internally. Status indicator LED's. Red LED's. All analog inputs have a status indicating LED that turns on when there is an over-voltage or an under-voltage. CNC 8060 CNC 8065 : 1402) ·98·...

  • Page 99: Riow-4Ao Module. Module Of 4 Analog Outputs

    Analog output ·1·. Analog output ·2·. Ground connection. Ground connection. Analog output ·3·. Analog output ·4·. Ground connection. Ground connection. Jumpers to power the module. Jumpers to power the next module. CNC 8060 CNC 8065 : 1402) ·99·...

  • Page 100: Elements (Connectors)

    Green LED's. The LED turns on when transmission at the bus is Led ·ERR·. Error at the outputs. Red LED's. The LED turns on if there is an overload or a short- circuit to ground at any of the outputs. CNC 8060 CNC 8065 : 1402) ·100·...

  • Page 101: Riow-2Ai-Pt100 Module. Module Of 2 Inputs For Pt100 Temperature Sensors

    R+ signal of the sensor ·2· RL signal of the sensor ·1· RL signal of the sensor ·2· R- signal of the sensor ·1· R- signal of the sensor ·2· Shield connection. Shield connection. CNC 8060 CNC 8065 : 1402) ·101·...
  • Page 102 OK. Led ·ERR·. Error at the outputs. Red LED's. Both inputs have an LED that turns on when there is an input reading error; reading out of range or broken cable. CNC 8060 CNC 8065 : 1402) ·102·...

  • Page 103: Riow-End Module. Last Module Of The Group

    This module is used to end the internal bus of the group and ensure proper data flow. Not being used. Not being used. Unlocking tab. Not being used. Not being used. CNC 8060 CNC 8065 : 1402) ·103·...

  • Page 104: Numbering Of The Digital Inputs And Outputs

    When the numbering is set by machine parameters, each module is assigned a base index and the inputs or outputs of that module are numbered after it. CNC 8060 CNC 8065 The values of the base index must be comply with the formula "8n + 1" (i.e. 1, 9, 17, 25, etc.).
  • Page 105 1 1 ·· 8 81 ·· 88 module 2 33 ·· 40 Remote group (2). Digital inputs Digital inputs Base index Numbering Base index Numbering module 1 113 ·· 120 49 ·· 56 CNC 8060 CNC 8065 : 1402) ·105·...

  • Page 106: Numbering Of The Analog Inputs And Outputs And Of The Temperature Sensor Inputs

    Group ·2· (address = 1) (address = 2) Analog inputs. 1 ·· 4 11 ·· 12 PT100 inputs. 5 ·· 6 Analog inputs. 7 ·· 10 Analog outputs. 1 ·· 4 5 ·· 8 CNC 8060 CNC 8065 : 1402) ·106·...
  • Page 107 The maximum number of inputs and outputs available at the CANopen bus is the following. Type of input/output Amount. Digital inputs. 1024 Digital outputs. 1024 CNC 8060 CNC 8065 : 1402) ·107·...

  • Page 108: Dimensions And Mounting Of The Module

    The RIOR module, meeting the standard EN 60529, corresponds to the IP00 classification, so it must be mounted inside an electrical cabinet that provides at least IP54 protection. Module dimensions. 36,5 R3,5 R6,5 R3,5 CNC 8060 CNC 8065 : 1402) ·108·...
  • Page 109 Connection of the modules. Join the ground terminal of the module to the cabinet chassis. Each module is connected to the system (central unit, keyboard, etc.) through the CAN bus as described later on. CNC 8060 CNC 8065 : 1402)

  • Page 110: Powering The Modules

     500 ms Duration of the over-voltage.  50 s Recovery time.  10 Events per hour.  3 ms Transient voltage Idle time. interruptions.  10 s Recovery time.  10 Events per hour. CNC 8060 CNC 8065 : 1402) ·110·...

  • Page 111: Electrical Characteristics Of The Inputs And Outputs

    +24 V DC (between +20 V DC and +28 V DC). Maximum supply voltage. +36 V DC. Output voltage. 1 V less than the supply voltage. Maximum output current. 300 mA per output. Maximum output inductance. 1 H. CNC 8060 CNC 8065 : 1402) ·111·...

  • Page 112: Description Of Connectors

    24 V supply input. ·B28A· CAN bus. ·B28B· ·D45· RUN led, module status indicator. ·D46· ERR led, transmission status indicator. CNC 8060 ·I44A· Digital inputs and outputs. CNC 8065 ·I44B· ·S41· CAN bus. Address (node) of the element within the bus. ·S42·...
  • Page 113 "Node_Select"). With the ADD MSB" switch, the positions or elements integrated in the CAN bus may be expanded up to 32. CNC 8060 The CNC must always occupy position "0" and the rest of the elements of the bus will occupy CNC 8065 consecutive positions starting with 1.
  • Page 114 CAN bus; i.e. the first and last physical element in the connection. The terminating elements must have the resistor activated (position 1) but not the rest of the elements (position 0). CNC 8060 CNC 8065 : 1402) ·114·...
  • Page 115 0 V reference signal. 24V_OUT 24 V output for digital inputs. 3···26 I25 - I48 Digital inputs. 27···30 - - - 31···46 O17 - O32 Digital outputs. 47···50 24 V Ext. for digital outputs. CNC 8060 CNC 8065 : 1402) ·115·...
  • Page 116 Sercos counters. The physical numbering set by the Sercos ID is irrelevant. • SERCOUNTID1 COUNTERID (1..4) ANAOUTID (1..4) • SERCOUNTID2 COUNTERID (5..8) ANAOUTID (5..8) • SERCOUNTID8 COUNTERID (29..32) ANAOUTID (29..32) CNC 8060 CNC 8065 : 1402) ·116·...

  • Page 117: Installation Of The Modules

    Each module is connected to the system via the Sercos bus. The Sercos connection is carried out in a ring using fiber optic cable by joining an OUT terminal with an IN terminal. Node 1 Node 2 Node n-1 Node n CNC 8060 CNC 8065 : 1402) ·117·...

  • Page 118: Module Description

    Switch for Sercos setting. Connector ·E21D·. Feedback input. Display ·D40·. Error display. Connector ·I37A·. 2 general purpose analog outputs. Connector ·I37B·. 2 general purpose analog outputs. CNC 8060 CNC 8065 Bottom view. Connector ·H53·. RS232 serial line. Ground connection. : 1402) ·118·...

  • Page 119: Elements (Connectors)

    ·3· ·4· Optical power depending on cable length (switches ·3· and ·4·). 1 to 4 Cable shorter than 15 meters. CNC 8060 Recommended cable: SFO / SFO-FLEX CNC 8065 5 to 6 Cable between 15 and 30 meters. Recommended cable: SFO-FLEX Cable between 30 and 40 meters.
  • Page 120 Data line. /DATA CLOCK Clock line. /CLOCK +5 V Voltage supply for the feedback system. +5_SENSE Reference signal. CNC 8060 GND_SENSE CNC 8065 - - - - - - - - - - - - - - - - - - : 1402) •...
  • Page 121 2x2 pin two-level male Phoenix minicombicon contact (3.5 mm pitch). Signal. Function. Analog output. 0 V reference signal. Connector ·H53·. RS232 serial line. Simple RS232 communication (only RX and TX) for updating the module. CNC 8060 CNC 8065 : 1402) ·121·...

  • Page 122: Electrical Characteristics Of The Analog Outputs

    Use shielded cables connecting their meshes to the ground screw of the module. All the analog outputs have the following characteristics: Command voltage within range. ±10 V. Resolution. 16 bits. Minimum impedance of the connected device. 10 k. Maximum cable length (unshielded). 75 mm. CNC 8060 CNC 8065 : 1402) ·122·...

  • Page 123: Feedback Inputs. Technical Characteristics And Connection

    1000 kHz. Phase shift: 90º ± 20º. Maximum voltage in common mode: -1 V ÷ 7 V Maximum voltage in differential mode: ± 6 V. Hysteresis: 0.2 V. CNC 8060 Maximum differential input current: 50 mA. CNC 8065 : 1402) ·123·...
  • Page 124 100 kHz - 500 kHz Maximum number of bits (n): 32 (configurable). 1 µs to 10 µs > 1 µs 20 µs to 35 µs SSI: Gray or binary (configurable). Parity: Fully configurable. CNC 8060 CNC 8065 : 1402) ·124·...

  • Page 125: Feedback Cable Characteristics

    The unshielded portion of the wires of an unshielded cable cannot be longer than 75 mm. Always connect the shield of the feedback cable to the ground plate of the electrical cabinet using a metallic clamp. Fagor shall not be held responsible for any system malfunction if this connection is not made.

  • Page 126: Error Codes And Messages On The Sercos Counter

    The errors that cancel the analog outputs are: E034 E038 E039 E040 E041 E044 E045 E046 E047 E048 E083 E084 E403 E404 E405 E406 E407 E410 E411 E412 E413 CNC 8060 CNC 8065 : 1402) ·126·...

  • Page 127: Error Codes. Meaning And Solution

    The loaded checksum of the program code is not correct. Load the software again. If the problem persists, the RAM, FLASH memories or the loaded code may be defective. Contact Fagor Automation. E039 Error on the Sercos ® board .
  • Page 128 Check that the value of CNC parameter REFPULSE is correct. Contact Fagor Automation. If the error persists, it may be because the feedback device is defective. E142 Over-current or short-circuit at E21Afeedback.
  • Page 129 ABSIND module and the inductosyn/resolver feedback device. If the error persists and cannot be changed with the previous actions, try replacing the ABSIND module and/or the cable associated with that feedback. If the error persists, contact Fagor Automation. E184 INDUCTOSYN: INC signal too high at E21A feedback.
  • Page 130 E492 wrong REFPULSE parameter at E21D feedback. The value of machine parameter REFPULSE is inconsistent with the type of feedback connected. Try changing its value. If the problem persists, contact Fagor Automation. E193 Fagor digital feedback. Error on the absolute track E21A.
  • Page 131 R em o te m odu l es E198 Fagor digital feedback. Parameter error. E298 Fagor digital feedback. Parameter error. E398 Fagor digital feedback. Parameter error. E498 Fagor digital feedback. Parameter error. Rotary or linear encoder configuration has been lost. Replace the rotary encoder or the reader head of the linear encoder.

  • Page 132: Software Installation/Update

    Requirements. The software of the remote module "RCS-S" (Sercos counter) can only be installed/updated using Fagor's PC application "WinDDSSetup" with version 08.06 or later. Therefore, to do that, WinDDSSetup must be previously installed at the PC and the remote module RCS-S must be connected to the PC through an RS-232 serial line cable.
  • Page 133 PC to the remote module "RCS-S". CONFIGURATIONS Default Boot. SetUp> Preferences> Boot Use this menu sequence to set the "Default Boot Type" and also uncheck the option "Ask for boot type". CNC 8060 CNC 8065 : 1402) ·133·...
  • Page 134 Options: 9600 or 19200. Protocol. Select communication protocol. Options: DNC50 - Monoslave, DNC50 - Multislave, MODBUS-RTU or MODBUS-ASCII. Connection. Select connection through RS-232 or RS-422 serial line after selecting MODBUS RTU or ASCII protocol. CNC 8060 CNC 8065 : 1402) ·134·...
  • Page 135 (pin). Also use the terminals (pins) to secure the cable to the connector. General characteristics. Type. Shielded. Twisted pair (1 x 2 x 0.22 mm²). CNC 8060 Flexibility. Extremely flexible. Minimum bending radius, static = 50 mm and CNC 8065 dynamic = 95 mm.
  • Page 136 CAN L CAN L SHIELD SHIELD CAN H CAN H SHIELD SHIELD The drawing shows the CAN connection between the CPU (central unit), the CNC 8060 operator panel and 2 groups of RIOW series remote modules. CNC 8065 : 1402) ·136·...

  • Page 137: Identification Of The Modules At The Bus

    16-31 with ADD MSB=1. ADDRESS = 2 ADDRESS = 18 ADDRESS = 2 ADDRESS = 2 ADD MSB = 0 ADD MSB = 1 ADDRESS ··· ADD MSB =0 ··· ADD MSB =1 ··· CNC 8060 CNC 8065 : 1402) ·137·...
  • Page 138 The RIOW series modules do not have a factory-installed line terminating resistor. The RIOW module mounted at the end of the bus must have a 120  line terminating resistor between pins CAN_H and CAN_L to avoid signal deflections (rebounds). CNC 8060 CNC 8065 : 1402)

  • Page 139: Type Of Can Bus And Baudrate

    CNC and at the operator panels, the type of active CAN bus must be selected. Bus type selection at the CNC. At the CNC, the type of CAN bus is selected by means of the machine parameters (parameter CANMODE), CNC 8060 CNC 8065 : 1402) ·139·...

  • Page 140: Selecting The Baudrate For The Canopen Bus

    ·4·. The first time the module is configured, the TX LED blinks indicating that no valid speed has been selected. CNC 8060 If when turning the module on, all the dipswitches are not in the ·off· position, the position of the dipswitches will be the new address (node number) of the group.
  • Page 141 Once the speed has been selected, turn the module off by removing power and set dip-switch ·8· in the ·off· position. Bear in mind that the next time the module is turned on, the position of the dipswitches will indicate the address (node number) of the group. CNC 8060 CNC 8065 : 1402)

  • Page 142: Selecting The Speed For The Canfagor Bus

    (parameter CANLENGTH). The transmission speed depends on the total length of the cable. Use the following approximate values. Assigning other values may cause communication errors due to signal distortion. Length (m) Speed (KHz) Length (m) Speed (KHz) 1000 > 130 CNC 8060 CNC 8065 : 1402) ·142·...
  • Page 143 NODE NODE Sercos cable characteristics. Fagor Automation supplies the fiber optic cables needed for Sercos communication. There are several types of cable depending on their length and their dynamic and static installation characteristics. • Fiber optic cable with polymer core (SFO, SFO-FLEX) for up to 40 meters. If the fiber...
  • Page 144 R e m o t e m od ul e s Cable handling. The cable provided by Fagor has its pins protected with a hood. Before connecting the cable, remove the protecting hood. Both for removing the pins protecting hood for the pins and...

  • Page 145: Module Identification And Connection

    The Sercos connection is carried out in a ring using fiber optic cable by joining an OUT terminal with an IN terminal. The drawing shows the Sercos connection of the CNC with Fagor spindle drives and the X, Y axes. SPINDLE...

  • Page 146: Data Exchange Via Sercos

    Service channel (slow). The data is transmitted in several position loops. It contains monitoring data, etc. This channel can only be accessed through high-level blocks in the part-program or from the PLC channel. CNC 8060 CNC 8065 : 1402) ·146·...
  • Page 147 R em o te m odu l es CNC 8060 CNC 8065 : 1402) ·147·...
  • Page 148 R e m o t e m od ul e s CNC 8060 CNC 8065 : 1402) ·148·...

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