Mark-10 Plug & Test R01 Series User Manual
Smart force and torque sensors
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Summary of Contents for Mark-10 Plug & Test R01 Series
- Page 1 SMART FORCE AND TORQUE SENSORS User’s Guide GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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Page 2: Table Of Contents
Our technical support and engineering teams are eager to assist you. Before use, each person who is to use Mark-10 sensors and indicators should be fully trained in appropriate operation and safety procedures. -
Page 3: Overview
Plug & Test sensors are used with Mark-10 M7I, M5I, and M3I indicators. They may be disconnected ® from one indicator and connected to another without the need for re-calibration or re-configuration. All such data is saved within a PCB located inside the smart connector. -
Page 4: Safety / Proper Usage
If using an accessory from a supplier other than Mark-10, ensure that it is constructed of suitably rugged materials and components. Similar precautions should be taken when mounting the sensor to a test stand, work bench, or other piece of equipment. -
Page 5: Setup
Plug & Test ® Smart Force & Torque Sensors User’s Guide 3 SETUP The Plug & Test connector must be inserted into the receptacle of the indicator with the side marked ® “Plug & Test Technology” facing up (see Fig. 3.1). When fully inserted, the connector will lock into place ®... -
Page 6: Series R01 / R07 Force Sensors
Plug & Test ® Smart Force & Torque Sensors User’s Guide 4 SERIES R01 / R07 FORCE SENSORS 4.1 Unpacking and Assembly Carefully remove the sensor from the box. No assembly is required. 4.2 Installing Series R07 to Models F755 / F755S / F1505 / F1505S Test Frames Install the sensor to the underside of the crosshead using the supplied socket head screw and hardware. - Page 7 5000 x 5 50 x 0.05 4.7 Calibration Series R01 force sensors may be calibrated by Mark-10 indicator models M3I, M5I, and M7I. Series R07 force sensors may be calibrated via IntelliMESUR software, Model M5I indicator, or Model M7I indicator.
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Page 8: Series R02 Force Sensors
Plug & Test ® Smart Force & Torque Sensors User’s Guide 5 SERIES R02 FORCE SENSORS 5.1 Unpacking and Assembly Carefully remove the sensor from the box. No assembly is required. 5.2 Overview Compression force may be applied to the button in the center of the top surface of the sensor (visible in the picture above). -
Page 9: Series R03 Force Sensors
Plug & Test ® Smart Force & Torque Sensors User’s Guide 6 SERIES R03 FORCE SENSORS 6.1 Unpacking and Assembly Carefully remove the sensor from the box. Extra care should be taken for very low capacity models. No assembly is required. 6.2 Overview Tension and compression force may be applied to the threaded holes in the load cell shaft and opposite flat surface. -
Page 10: Series R04 Force Sensors
Plug & Test ® Smart Force & Torque Sensors User’s Guide 7 SERIES R04 FORCE SENSORS 7.1 Unpacking and Assembly Carefully remove the sensor from the box. Extra care should be taken for very low capacity models. No assembly is required. 7.2 Overview Tension and compression force may be applied to the surfaces with threaded holes. -
Page 11: Series R05 Force Sensors
Plug & Test ® Smart Force & Torque Sensors User’s Guide 8 SERIES R05 FORCE SENSORS 8.1 Unpacking and Assembly Carefully remove the sensor from the box. No assembly is required. 8.2 Overview Designed for pull and push testing. Firmly grip the handles when producing tension or compression force. -
Page 12: Series R06 Force Sensors
Plug & Test ® Smart Force & Torque Sensors User’s Guide 9 SERIES R06 FORCE SENSORS 9.1 Overview The MR06-200 is designed for field pull testing of crimped wire terminals. Carefully remove the sensor from the box. No assembly is required. 9.2 Instructions Rotate the upper grip to an appropriately sized slot. -
Page 13: Series Fs05 Force Sensors
Plug & Test ® Smart Force & Torque Sensors User’s Guide 10 SERIES FS05 FORCE SENSORS 10.1 Unpacking and Assembly Carefully remove the sensor from the box. Remove the red protective cap covering the circuit board. No assembly is required. 10.2 Installing to Model F105 / F305 / F505 / F505H Test Frames Series FS05 force sensors mount directly to the crosshead. - Page 14 Plug & Test ® Smart Force & Torque Sensors User’s Guide 10.5 Dimensions (in[mm]) Model No. Thread FS05-012 – FS05-100 #10-32 UNF FS05-200 – FS05-500 5/16-18 UNC 10.6 Capacity x Resolution Model No. FS05-012 0.12 x 0.00002 2 x 0.0005 50 x 0.01 –...
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Page 15: Series R50 Torque Sensors
Plug & Test ® Smart Force & Torque Sensors User’s Guide 11 SERIES R50 TORQUE SENSORS 11.1 Unpacking and Assembly Carefully remove the sensor from the box. For models MR50-10Z, MR50-20Z, and MR50-50Z, remove the protective tubing inserted around the chuck. Save it for future transportation needs. No assembly is required. - Page 16 Plug & Test ® Smart Force & Torque Sensors User’s Guide 11.5 Dimensions (in[mm]) Model No. MR50-10Z - MR50-50Z 4.82 [122.4] MR50-12 - MR50-100 5.19 [131.8] 11.6 Capacity x Resolution With Model M7I / M5I indicator With Model M3I indicator Model ozFin lbFin...
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Page 17: Series R51 Torque Sensors
Plug & Test ® Smart Force & Torque Sensors User’s Guide 12 SERIES R51 TORQUE SENSORS 12.1 Unpacking and Assembly Carefully remove the sensor from the box. Series R51 sensors are available with three interchangeable chuck attachments and bit holder. To attach the chuck or bit holder, align the pin located on the end of the sensor body with the hole located on the attachment (see Fig. - Page 18 Plug & Test ® Smart Force & Torque Sensors User’s Guide For further calibration instructions, refer to the indicator’s user’s guide. 12.5 Dimensions (in[mm]) 12.6 Capacity x Resolution With Model M7I / M5I indicator With Model M3I indicator Model ozFin lbFin lbFft gFcm...
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Page 19: Series R52 Torque Sensors
Plug & Test ® Smart Force & Torque Sensors User’s Guide 13 SERIES R52 TORQUE SENSORS 13.1 Unpacking and Assembly Carefully remove the sensor from the box. No assembly is required. 13.2 Overview Designed for clockwise and counter-clockwise torque testing. The sensor contains threaded holes on each side to permit mounting to a larger testing system. -
Page 20: Series R53 Torque Sensors
Plug & Test ® Smart Force & Torque Sensors User’s Guide 14 SERIES R53 TORQUE SENSORS 14.1 Unpacking and Assembly Carefully remove the sensor from the box. Install the four posts in the desired positions on the sliders. If alternative gripping fixtures were purchased, install them using the supplied hardware. -
Page 21: Series R55 Torque Sensors
Plug & Test ® Smart Force & Torque Sensors User’s Guide 15 SERIES R55 TORQUE SENSORS 15.1 Unpacking and Assembly Carefully remove the sensor from the box. No assembly is required. 15.2 Overview Designed for clockwise and counter-clockwise torque testing. Square drives on both ends permit inline use with a torque wrench, or for use in OEM and other applications. - Page 22 Smart Force & Torque Sensors User’s Guide Mark-10 Corporation has been an innovator in the force and torque measurement fields since 1979. We strive to achieve 100% customer satisfaction through excellence in product design, manufacturing and customer support. In addition to our standard line of products we can provide modifications and custom designs for OEM applications.
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