Honda XR150 2018 Owner's Manual
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Honda XR150 2018 Owner's Manual

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Allan
March 26, 2025

Honda XR150 cylinder head toque specifications

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Mr. Anderson
May 14, 2025

The torque specifications for the cylinder head of the 2018 Honda XR150 are not provided in the given context.

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Summary of Contents for Honda XR150 2018

  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 Congratulations on your purchase of a new The following code in this manual ● Honda motorcycle. Your selection of a indicates the country. Honda makes you part of a worldwide family of satisfied customers who appreciate Country Code Honda's reputation for building quality into Code Country every product.
  • Page 4 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating procedures WARNING and other information on safety labels and in...

  • Page 5: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 14 Maintenance P. 30 Troubleshooting P. 76 Information P. 89 Specifications P. 101 Index P. 104...

  • Page 6: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Precautions..........P. 7 Riding Precautions ..........P. 8 Accessories & Modifications......P. 11 Off-Road Safety ..........P. 12 Loading ..............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding Perform all routine and regular inspections onto the grab rail or your waist, leaning with ●...
  • Page 8 Be Alert for Off-road Hazards Keep Your Honda in Safe Condition The terrain can be present a variety of challenges when you ride off-road. It's important to keep your motorcycle properly Continually “read”...
  • Page 9 Safety Guidelines If you decide to continue riding, first turn the If You are Involved in a Crash ignition switch to the OFF position, and evaluate Personal safety is your first priority. If you or the condition of your motorcycle. Inspect for anyone else has been injured, take time to fluid leaks, check the tightness of critical nuts assess the severity of the injuries and whether it...
  • Page 10 Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your motorcycle colourless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.

  • Page 11: Safety Precautions

    Safety Precautions Safety Precautions Must fit comfortably but securely, with the ● chin strap fastened. Ride cautiously and keep your hands on the Face shield with unobstructed field of vision ● ● handlebar and feet on the footpegs. or other approved eye protection Keep passenger's hands onto the grab rail ●...

  • Page 12: Riding Precautions

    Riding Precautions Riding Precautions Gloves Full-finger leather gloves with high abrasion resistance Running-in Period Boots or Riding Shoes During the first 500 km (300 miles) of running, follow these guidelines to ensure your Sturdy boots with non-slip soles and ankle motorcycle's future reliability and performance.
  • Page 13 Riding Precautions Exercise caution on low traction surfaces. Wet or Rainy Conditions ● The tyres slip more easily on such Road surfaces are slippery when wet, and wet surfaces and braking distances are brakes further reduce braking efficiency. longer. Exercise extra caution when braking in wet Avoid continuous braking.
  • Page 14 Riding Precautions To reduce the likelihood of theft, always lock Refuelling and Fuel Guidelines ● the handlebar and remove the key when Follow these guidelines to protect the engine, leaving the motorcycle unattended. fuel system and catalytic converter: Use of an anti-theft device is also Use only unleaded petrol.

  • Page 15: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your motorcycle by Honda or make Follow all instructions in this owner's modifications to your motorcycle from its manual regarding accessories and original design.

  • Page 16: Off-Road Safety

    Off-Road Safety Off-Road Safety A muffler is required in most off-road areas. ● Don't modify your exhaust system. Learn to ride in an uncongested off-road area Remember that excessive noise bothers free of obstacles before venturing onto everyone and creates a bad image for unfamiliar terrain.

  • Page 17: Loading

    Loading Loading Also follow these guidelines when you ride off- road on rough terrain: Carrying extra weight affects your Do not carry a passenger. ● ● motorcycle's handling, braking and stability. Keep cargo small and light weight. ● Always ride at a safe speed for the load you Make sure it cannot easily be caught on are carrying.

  • Page 18: Operation Guide

    Parts Location Seat (P.49) Fuel fill cap (P.26) Front brake fluid reservoir (P.56) Headlight (P.84) Throttle grip (P.73) Kickstarter (P.22) Spark plug (P.51) Engine oil fill cap/dipstick (P.53) Rear brake pedal (P.58)
  • Page 19 Clutch lever (P.70) Fuel valve (P.21) Choke lever (P.22) Battery (P.48) Fuse box (P.87) Main fuse (P.88) Helmet holder (P.29) Drive chain (P.64) Crankcase breather (P.74) Side stand (P.63) Engine oil drain bolt (P.55) Shift lever (P.25)
  • Page 20 Instruments Odometer Total distance ridden. Speedometer This shows your speed in kilometer per hour (km/h). Tripmeter Distance ridden since tripmeter was reset. Tripmeter reset knob The tripmeter reset knob is used to reset the tripmeter to zero (0) by turning the knob in the direction shown in the illustration.
  • Page 21 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Turn signal indicator Neutral indicator Comes on when the transmission is in Neutral. High beam indicator...
  • Page 22 Switches Start button Turn signal switch Pressing the switch turns the turn signal off. Horn button Headlight dimmer switch • : High beam • : Low beam...
  • Page 23 Ignition switch Turns electrical system Switches the electrical system on/off, on for starting/riding. locks the steering. Key can be removed when in the OFF or LOCK position. Turns engine off. LOCK Locks steering. Continued...
  • Page 24 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the LOCK position. A U-shaped wheel lock or similar device is Jiggle the handlebar if the lock is difficult also recommended.
  • Page 25 Fuel Valve The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor. ON: normal position for riding. OFF: for parking, storing, or transportation. RES: for extra fuel to get to a gas station for refuelling.
  • Page 26 Starting the Engine Start your engine using the following To restart a warm engine, follow the procedure, regardless of whether the engine procedure for “High Air Temperature.” is cold or warm. NOTICE • If the engine does not start within 5 seconds, turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage.
  • Page 27 High Air Temperature 35°C (95°F) or Using the start button With the throttle slightly open, press the Above: start button. Do not use the choke. Using the kickstarter Using the start button With the throttle slightly open, press the Lightly depress the kickstarter until start button.
  • Page 28 Starting the Engine (Continued) Low Air Temperature 10°C (50°F) or If the engine does not start: Below: Turn the ignition switch to the OFF position. Push the choke lever down all the way to Follow steps under “Normal Air fully off. Temperature.”...
  • Page 29 Shifting Gears Your motorcycle transmission has 5 forward gears in a one-down, four-up shift pattern.
  • Page 30 Refuelling The tank should be refilled as soon as Fuel fill cap possible after switching to reserve, and the Ignition key fuel valve should be returned to the ON position after refuelling to avoid running out Lock cover of fuel with no reserve. (P.21) Refuelling and Fuel Guidelines (P.10)
  • Page 31 Opening the Fuel Fill Cap Open the lock cover, insert the ignition key, and turn it clockwise to open the fuel fill cap. Closing the Fuel Fill Cap After refuelling, push the fuel fill cap closed until it locks. Remove the ignition key and close the lock cover.
  • Page 32 Storage Equipment Document bag is located under the seat. Tool kit Tool kit is in the tool box behind the left side cover. Document bag Ignition key Tool box Insert the ignition key and turn it Rear carrier counterclockwise to unlock. Never exceed the maximum weight limit.
  • Page 33 Helmet holder is located below the left side Unlocking cover. Insert the ignition key and turn it counterclockwise. Helmet holder Holder pin Locking Hang your helmet on the holder pin and push it in to lock. Remove the ignition key. Use the helmet holder only when parked.

  • Page 34: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 31 Clutch ..............P. 70 Maintenance Schedule........P. 32 Throttle ..............P. 73 Maintenance Fundamentals ......P. 35 Crankcase Breather ...........

  • Page 35: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.

  • Page 36: Maintenance Schedule

    Maintenance work should be performed in accordance with Honda's standards and Honda recommends that your dealer should specifications by properly trained and road test your motorcycle after each periodic equipped technicians. Your dealer meets all maintenance is carried out.
  • Page 37 : Intermediate. We recommend service by your dealer, unless Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Lubricate Procedures are provided in an official Honda Shop Manual. Replace : Technical. In the interest of safety, have your Clean motorcycle serviced by your dealer.
  • Page 38 Maintenance Schedule Odometer Reading Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 35 × 1,000 mi 12.5 Drive Chain Every 1,000 km (600 mi): Drive Chain Slider Brake Fluid 2 Years Brake Shoes/Pads Wear 57, 61 Brake System Brakelight Switch...

  • Page 39: Maintenance Fundamentals

    Maintenance Fundamentals Brakes - Check operation; Pre-ride Inspection ● Front: check brake fluid level and pads wear. To ensure safety, it is your responsibility to P. 56, P. 57 perform a pre-ride inspection and make sure Rear: check shoes wear and freeplay, adjust that any problem you find is corrected.
  • Page 40 Maintenance Fundamentals Replacing Parts Battery Always use Honda Genuine Parts or their Your motorcycle has a maintenance-free type equivalents to ensure reliability and safety. battery. You do not have to check the battery electrolyte level or add distilled water. Clean the...
  • Page 41 Maintenance Fundamentals What to do in an emergency WARNING If any of the following occur, immediately see The battery gives off explosive your doctor. hydrogen gas during normal operation. Electrolyte splashes into your eyes: ● Wash your eyes repeatedly with cool water for at least 15 minutes.
  • Page 42 NOTICE If the terminals are heavily corroded, clean Installing non-Honda electrical accessories can and polish the terminals with a wire brush or overload the electrical system, discharging the sandpaper. Wear safety glasses.
  • Page 43 Maintenance Fundamentals Fuses NOTICE Replacing a fuse with one that has a higher Fuses protect the electrical circuits on your rating greatly increases the chance of damage to motorcycle. If something electrical on your the electrical system. motorcycle stops working, check for and replace any blown fuses.
  • Page 44 Use SG or higher oils, excluding oils marked as “Energy If you use non-Honda engine oil, check the Conserving” or “Resource Conserving” on the label to make sure that the oil satisfies all of the circular API service symbol.
  • Page 45 Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Normal Worn Damaged Honda DOT 3 or DOT 4 Brake Fluid or (GOOD) (REPLACE) (REPLACE) equivalent Drive Chain NOTICE The drive chain must be inspected and Use of a new chain with worn sprockets will cause lubricated regularly.
  • Page 46 Maintenance Fundamentals Cleaning and Lubricating Do not use a steam cleaner, a high pressure cleaner, a wire brush, volatile solvent such as After inspecting the slack, clean the chain and petrol and benzene, abrasive cleaner, chain sprockets while rotating the rear wheel. Use a cleaner or lubricant NOT designed specifically dry cloth with chain cleaner designed for O-ring chains as these can damage the...
  • Page 47 Maintenance Fundamentals Inspecting for Damage Tyres (Inspecting/Replacing) Checking the Air Pressure Inspect the tyres for cuts, slits, or cracks that Visually inspect your tyres and use an air pressure gauge to measure the air pressure exposes fabric or before each off-road ride and whenever you cords, or nails or other return to pavement after riding off-road.
  • Page 48 Maintenance Fundamentals Inspecting Tread Depth Inspecting Rims and Valve Stems Inspect the tread wear indicators. If they Inspect the rims for damage and loose spokes. become visible, replace the tyres immediately. Also inspect the valve stems for their positions. For safe riding, you should replace the tyres A tilted valve stem indicates the tube is slipping when the minimum tread depth is reached.
  • Page 49 Maintenance Fundamentals Have your tyres replaced by your dealer. WARNING For recommended tyres, air pressure and Installing improper tyres on your minimum tread depth, see “Specifications.” motorcycle can adversely affect P. 102 handling and stability, and can cause a Follow these guidelines whenever you replace tyres.
  • Page 50 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.

  • Page 51: Tool

    Tool The tool kit is stored in the tool box. P. 28 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. Spark plug wrench ● 10 × 12 mm Open end wrench ● 14 × 17 mm Open end wrench ●...

  • Page 52: Removing & Installing Body Components

    Removing & Installing Body Components Battery Remove the bolt and collar. Remove the battery holder. Disconnect the negative - terminal from Negative terminal the battery. Battery Disconnect the positive + terminal from the battery. Battery Remove the battery taking care not to holder drop the terminal nuts.

  • Page 53: Seat

    Removing & Installing Body Components Seat Seat Removal Remove both side covers. P. 50 Remove the bolts and collars. Front recesses Seat Bolt Pull the seat back and up. Installation Collar Align the front recesses to the front hooks Collar and rear recess to the rear hook.

  • Page 54: Side Cover

    Removing & Installing Body Components Side Cover Side Cover The right and left side covers can be removed in the same manner. Grommets Left side Removal Remove the bolt and collar. Remove the prongs from the grommets. Remove the side cover. Installation Prong Install the parts in the reverse order of...

  • Page 55: Spark Plug

    Spark Plug Checking Spark Plug Spark plug cap For the recommended spark plug, see “Specifications.” P. 102 Use only the recommended type of spark plug in the recommended heat range. Spark plug wrench NOTICE Using a spark plug with an improper heat range 14 ×...
  • Page 56 Spark Plug Checking Spark Plug Check the spark plug gap using a wire- Tighten the spark plug: type feeler gauge. If the old plug is good: ● If adjustment is necessary, bend the 1/8 turn after it seats side electrode carefully. If installing a new plug, tighten it twice ●...

  • Page 57: Engine Oil

    Engine Oil Checking the Engine Oil Upper level If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. Lower Place your motorcycle in an upright level position on a firm, level surface.
  • Page 58 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. They may level mark, add the recommended engine oil.
  • Page 59 Engine Oil Changing Engine Oil Changing Engine Oil Changing the oil requires special tools. We recommend that you have your motorcycle serviced by your dealer. If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes.

  • Page 60: Brakes

    Brakes Checking the Front Brake Fluid If the brake fluid level in the reservoir is below the LOWER level mark or the brake lever freeplay becomes excessive, inspect the Place your motorcycle in an upright brake pads for wear. position on a firm, level surface. If the brake pads are not worn, you most Check that the brake fluid reservoir is likely have a leak.
  • Page 61 Brakes Inspecting the Front Brake Pads Inspecting the Front Brake Inspect the brake pads from in front of the brake caliper. Pads If necessary have the pads replaced by your dealer. Check the condition of the brake pad wear Always replace both left and right brake pads indicators.
  • Page 62 Brakes Adjusting the Rear Brake Pedal Height Adjusting the Rear Brake Pedal Inspecting the Rear Brake Height Pedal Freeplay The stopper bolt is provided to allow Place your motorcycle on its side stand on adjustment of the pedal height. a firm, level surface. Place your motorcycle on its side stand on Measure the distance the rear brake a firm, level surface.
  • Page 63 Brakes Adjusting the Rear Brake Pedal Freeplay Adjusting the Rear Brake Pedal Adjusting nut Freeplay Decrease Freeplay Make sure the cut-out on the adjusting nut is seated on the brake arm pin when adjusting the freeplay. Brake arm pin Increase Freeplay Adjusting nut Brake arm...
  • Page 64 Brakes Adjusting the Rear Brake Pedal Freeplay Push the brake arm to confirm that there After adjustment, confirm the freeplay of the is a gap between the rear brake adjusting brake pedal. nut and brake arm pin. Make sure the brake rod, brake arm, spring and fastener are in good condition.
  • Page 65 The rear brake is equipped with a brake wear the brake, the brake shoes must be replaced. indicator. See your dealer for this service. Reference mark When the brake service is necessary, see your dealer. Use only Honda Genuine Parts or its equivalent. Arrow Brake arm Brake panel...
  • Page 66 Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 67: Side Stand

    Side Stand Checking the Side Stand Checking the Rubber Pad Check the rubber pad for deterioration and Side stand spring wear. Replace if wear extends to any point of the wear line. If necessary have the rubber pad replaced by your dealer.

  • Page 68: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.
  • Page 69 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Index marks Adjusting the chain requires special tools. Have the drive chain slack adjusted by your Rear axle nut dealer. Lock nut Front edge Shift the transmission to Neutral. Stop the of adjusting engine.
  • Page 70 Drive Chain Adjusting the Drive Chain Slack Turn both adjusting nuts an equal Tighten the rear axle nut. number of turns until the correct drive Torque: 93 N·m (9.5 kgf·m, 69 lbf·ft) chain slack is obtained. Turn the adjusting nuts clockwise to tighten the chain. Turn Tighten the drive chain adjusting nuts the adjusting nuts counterclockwise to lightly, then hold the adjusting nuts and...
  • Page 71 Drive Chain Adjusting the Drive Chain Slack Checking the Drive Chain Wear Check the chain wear label when adjusting the drive chain. If the arrow mark on the chain adjuster plate enters the red zone on the label after the chain has been adjusted to the proper slack, the chain is excessively worn and must be replaced.
  • Page 72 Drive Chain Checking the Drive Chain Slider Checking the Drive Chain Slider Check the condition of the drive chain slider. The drive chain slider need to be replaced if a chain slider is worn to the wear limit point. If necessary have the drive chain slider replaced by your dealer.

  • Page 73: Wheels

    Wheels Wheels Rims & Spokes Inspect the wheel rims and spokes for damage. Tighten any loose spokes. Keeping the wheels true (round) and Rotate the wheel slowly to see if it maintaining correct spoke tension is critical to appears to “wobble.” If it does, the rim is safe motorcycle operation.

  • Page 74: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 75 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Rubber dust cover Freeplay Upper lock nut Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. Pull back the rubber dust cover. Loosen the upper lock nut. Upper clutch cable adjuster Turn the upper clutch cable adjuster until the freeplay is 10 - 20 mm (0.4 - 0.8 in).
  • Page 76 Clutch Adjusting the Clutch Lever Freeplay Lower Adjustment Lower adjusting nut Lower lock nut If the upper clutch cable adjuster is threaded out near its limit, or the correct freeplay cannot be obtained, attempt adjustment with the lower clutch cable adjusting nut. Turn the upper clutch cable adjuster all the way in (to provide maximum freeplay).

  • Page 77: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the motorcycle inspected by your dealer.

  • Page 78: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container under the crankcase breather tube. Remove the crankcase breather tube plug from the tube. Drain deposits into a suitable container. Install the crankcase breather tube plug. Crankcase breather tube plug...

  • Page 79: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the screw in or out as necessary using provided Phillips screwdriver ( P. 47). Raise Obey local laws and regulations. Lower...

  • Page 80: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 77 Tyre Puncture ............. P. 78 Electrical Trouble ..........P. 83 Battery Goes Dead ..........P. 83 Burned-out Light Bulb........P. 83 Blown Fuse ............P. 87...

  • Page 81: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 22 sequence.

  • Page 82: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tyre or tube repair can be performed by your dealer. risky.
  • Page 83 Tyre Puncture Removing Wheels Front Wheel Remove the front axle nut. Remove the front axle shaft, front wheel, Removal side collar and speedometer gearbox. Place your motorcycle on a firm, level Avoid getting grease, oil, or dirt on the surface. disc or pad surfaces.
  • Page 84 Tyre Puncture Removing Wheels Make sure that the lug on the right fork Installation leg is located in the slot of the Attach the side collar and speedometer gearbox to the front wheel. speedometer gearbox. Position the wheel between the fork legs Tighten the front axle nut.
  • Page 85 Tyre Puncture Removing Wheels Rear Wheel Loosen the drive chain lock nuts and drive chain adjusting nuts on both sides of the Removal swingarm. Support your motorcycle securely and Remove the rear axle nut. raise the rear wheel off the ground using Remove the drive chain from the driven a maintenance stand or a hoist.
  • Page 86 Tyre Puncture Removing Wheels Insert the rear axle shaft from the left side, Installation through the left swingarm, wheel hub, Attach the side collar to the rear wheel. brake panel and right swingarm. Place the rear wheel between the Temporarily tighten the rear axle nut. swingarm and install the drive chain over Connect the brake rod to the brake arm.

  • Page 87: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the OFF or LOCK before charging.
  • Page 88 Electrical Trouble Burned-out Light Bulb Headlight Bulb Dust cover Headlight assembly Connector Bulb Bolt Bolt Remove the dust cover. Press the pin down and pull out the bulb Remove the headlight assembly by without turning it. removing the bolts. Install a new bulb and parts in the reverse Disconnect the connector.
  • Page 89 Electrical Trouble Burned-out Light Bulb Position Light bulb Brakelight/Taillight bulb Brakelight/Taillight lens Socket Bulb Bulb Screws Remove the headlight assembly. P. 84 Remove the brakelight/taillight lens by Pull the socket and remove it. removing the screws. Pull out the bulb without turning it. Slightly press the bulb in and turn it Install a new bulb and parts in the reverse counterclockwise.
  • Page 90 Electrical Trouble Burned-out Light Bulb Front/Rear Turn Signal Bulb License Plate Light Bulb Nuts B Washer Socket Screw License plate bracket Nuts A License light lens Turn signal lens Bulb Bulb License light Washers cover Remove the turn signal lens by removing Remove the nuts A, washers and license the screw.

  • Page 91: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Remove the left side cover. P. 50 Open the fuse box cover. Pull out the fuses one by one to check for Before handling fuses, see “Inspecting and a blown fuse. Always replace a blown fuse Replacing Fuses.”...
  • Page 92 Electrical Trouble Blown Fuse Main Fuse Remove the left side cover. P. 50 Disconnect the wire connector of the Wire connector starter magnetic switch. Pull the main fuse out and check for a blown fuse. Always replace a blown fuse with a spare of the same rating.

  • Page 93: Information

    Information Keys............... P. 90 Instruments, Controls, & Other Features..P. 91 Caring for Your Motorcycle ......P. 92 Storing Your Motorcycle ......... P. 95 Transporting Your Motorcycle....... P. 96 You & the Environment........P. 97 Serial Numbers........... P. 98 Fuels Containing Alcohol......... P. 99 Catalytic Converter .........

  • Page 94: Keys

    Keys Keys Ignition Key Be sure to record the key number provided with the key number plate and record it in this manual. Store the spare key in a safe location. To make a duplicate, take the spare key or the key number to your dealer.

  • Page 95: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Document Bag Other Features The owner's manual, registration, and insurance information can be stored in the plastic Ignition Switch document bag located under the seat. Leaving the ignition switch in the ON position with the engine stopped will drain the battery.

  • Page 96: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to Thoroughly rinse your motorcycle with ensure the life of your Honda. A clean plenty of clean water and dry with a soft, motorcycle makes it easier to spot potential clean cloth.
  • Page 97 Caring for Your Motorcycle If your motorcycle has any mat painted Do not direct water under the seat: ● parts, do not apply a coat of wax to the Water in the under seat compartment mat painted surface. can damage your documents and other belongings.
  • Page 98 Caring for Your Motorcycle Do not use wax or polishing compounds on Panels ● mat painted surface: Follow these guidelines to prevent scratches Use a soft cloth or sponge, plenty of and blemishes: water, and a mild detergent to clean mat Wash gently using a soft sponge and plenty ●...

  • Page 99: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle After removing your motorcycle from storage, inspect all maintenance items required by the If you store your motorcycle outdoors, you Maintenance Schedule. should consider using a full-body motorcycle cover. If you won't be riding for an extended period, follow these guidelines: Wash your motorcycle and wax all painted ●...

  • Page 100: Transporting Your Motorcycle

    Transporting Your Motorcycle Transporting Your Motorcycle If your motorcycle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps. Never try to tow your motorcycle with a wheel or wheels on the ground.

  • Page 101: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a motorcycle can be containers and take them to a recycling centre. enjoyable, but you must do your part to protect Call your local or state office of public works or the environment.

  • Page 102: Serial Numbers

    Serial Numbers Serial Numbers The frame and engine serial numbers uniquely Frame number identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 103: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...

  • Page 104: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 105: Specifications

    Specifications Main Components ■ Displacement 149.15 cm (9.098 cu-in) Overall length 2,091 mm (82.3 in) Bore x stroke 57.300 x 57.838 mm (2.2559 x 2.2771 in) Overall width 811 mm (31.9 in) Compression ratio 9.5 : 1 Overall height 1,125 mm (44.3 in) Unleaded petrol Fuel Wheelbase...
  • Page 106 Conserving,” SAE 10W-30, JASO T 903 standard MA After draining 1.0 L (1.1 US qt, 0.9 Imp qt) Engine oil After capacity 1.2 L (1.3 US qt, 1.1 Imp qt) disassembly Recommended Honda DOT 3 or DOT 4 Brake Fluid brake fluid...
  • Page 107 Specifications Bulbs ■ Headlight 12 V-35/35 W Brakelight/Taillight 12 V-21/5 W Front turn signal light 12 V-10 W x 2 Rear turn signal light 12 V-10 W x 2 Position light 12 V-5 W License plate light 12 V-5 W Fuses ■...

  • Page 108: Index

    Index Accessories ............11 Drive Chain..........41, 64 Battery............36, 48 Electrical Trouble ..........83 Brakelight Switch..........62 Engine Brakes Number ..............98 Fluid ..............41, 56 Oil..............40, 53 Pad Wear ............. 57 Starting ..............22 Shoe Wear ............61 Environment............
  • Page 109 Schedule............... 32 Headlight Aim ..........75 Maximum Weight Capacity ....13, 101 Headlight Dimmer Switch ......18 Modifications............ 11 High Beam Indicator........17 Horn Button ............18 Neutral Indicator ..........17 Ignition Key............90 Ignition Switch........19, 22, 91 Odometer ............ 16, 91 Indicators............
  • Page 110 Removal Switches ............. 18 Battery..............48 Seat................ 49 Side Cover ............50 Throttle............... 73 Riding Precautions ..........8 Tool Kit............28, 47 Transporting Your Motorcycle ..... 96 Tripmeter............. 16, 91 Safety Guidelines ..........3 Troubleshooting ..........76 Safety Precautions ..........7 Turn Signal Indicator ........

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